i Nestlé Technical Instructions Reference: CT-ENG/SERVIEL TM-240.0 December 1999 Piping Engineering Reference Part 2 of 2: Reference examples ‘This document may ot be copied or divulged to third parties without proper authorisation, Nestec S.A. CT-Engineering Services AiPiping Engineering Reference: Chapter 8, Piping Numbering Page 1 of 2 8.0 PIPING NUMBERING 8.1 LINE NUMBERING SYSTEM Example: 200 - CHW - Ci - 001 - IC-01 LL, Revision Number Insulation Type / Heat Tracing Line Number Material Class Specification (Refer to Piping Material Class Specification) Fluid Designation (Commodity / Media) (Refer to Piping Service Index) Pipe Size mm Note: This Line Numbering System is reflected in the P & ID (Piping and Instrumentation Diagram), Piping Plan and Isometric Drawings. Examples: 1) Diameter 150mm. High pressure steam line CS (Carbon steel) with a pressure of 12 Barg and temperature of 190 °C, Should be numbered as follows: 150-HPS-C3-001-TH-00 2) Diameter $0mm. Fuel line (Diesel) CS with a pressure of 6 Barg at a temperature of 55° C, Should be numbered as follows: 50-DO-C1-010-01 3) Diameter 40 mm. CIP Milk line (SS) Stainless steel with a pressure of § Barg at a temperature of 70° C, Should be numbered as follows: 40-CIP-S1H-012-04 4) Diameter 200mm. Chilled water line CS with a pressure of 5 Barg at a temperature of 6 °C, Should be numbered as follows: 200-CHW-B1-001-IC-00 5) Diameter 150mm. Firewater line above ground with a pressure of 8 Barg at a temperature of 30 Deg. C, Should be numbered as follows: 150-FRW-B1-002-00 a NESTEC S.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 8, Piping Numbering Page 2 of 2 8.2 STANDARD PIPE SIZES NOMINAL SIZE DESIGNATION (IMPERIAL AND SI) INCHES * NOT PREFERRED SIZE (These are non standard manufacturer sizes, used only on special cases. Should calculation indicate these size, use the next larger size available) ‘** This sizes are referred to as TUBES in other standards, 8.3 PIPING MATERIAL CLASS SPECIFICATION The Piping Material Class Specification consists of three (3) character codes. The first two (2) character codes refers to the material specification of the pipe as defined in the PIPING MATERIAL CLASS SPECIFICATION (Chapter 3). The last single code is defined in the Table below. TTEM DESCRIPTION U Underground piping works s Special flange surface finish (ie. AAR, etc) T Special jointing requirement (re. mechanical coupling, etc) G Special Gasket requirement (Le. Glass lined gasket, etc.) B ‘Special Bend for fabrication aside from Standard H Hygienic piping 8.4 INSULATION TYPE DESCRIPTION HEAT INSULATION COLD INSULATION (temp. > 0 Deg C) For temp. <0 Deg, C Refer to TMN- 242.10 Ammonia safety audit guide PERSONAL PROTECTION 2 NESTEC S.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 1 of 16 9.0 PIPING SPECIFICATION 9.1 GENERAL 9.1.1 Scope a) This specification, together with other project specifications referenced herein, Piping drawings and Piping & Instrumentation Diagrams (P & ID), establishes requirements for field fabrication, erection, examination, inspection & testing, cleaning & flushing of piping systems and their components for specific services. b) The intent of this specification is not to substitute the Codes and Standards referenced, but to supplement, amend or limit them as required. ©) The attached Piping Material Class and Service Index (Chapter 7) is to be used as guide only. For specific services and corresponding Piping Material Class numbers see Piping & Instrumentation Diagrams and detailed specification for the contracted job. san a) All piping materials shall be in accordance with the latest editions and addenda of the applicable codes and standards in use locally. They are listed below as an example for American Standard: ANSI American National Standard Institute ASTM, American Society for Testing and Materials ASME American Society of Mechanical Engineers AWWA American Water Works Association MSs Manufacturer Standardisation Society of the Valve and Fitting Industry 3-A Sanitary Standards, International Association of Milk, Food and Environmental Sanitarians Ine. AWS American Welding Society Similar subdivisions are available within other standards like: BS British standard DIN German standard AS Australian standard b) Piping systems shall be designed in accordance with the standards in use locally. They are listed below as an example for American Standard: ANSI-B31.1 Power Piping (General piping) ANSI-B31.3 ‘Chemical Plant and Refinery Piping (By exception only) ANSI-B31.5 Refrigeration Piping (Refrigeration system) 3A Sanitary Standards, Milk and Food Products Similar subdivisions are available within other standards like: BS. British standard DIN German standard AS. Australian standard ¢) All underground steel pipes shall be coated and wrapped in accordance with the standard of AWWA C-203 (Check if available within other standard). 4 NESTECS.A., Vevey, CT-ENGISERV Example only TM-240,0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 2 of 16 d) All steel butt-welding fittings shall conform dimensionally to ANSI B16.9, with wall thickness at least equal to that of the pipe on the same service. Where the fitting is heavier than the pipe, indicating welding alignment to ANSI Code is not possible, ends of fittings shall be bevelled to meet code requirements (Check if available within other standard), ©) Pipe in size 48” (120mm) and smaller shall conform dimensionally to ANSI B36.10 for steel and ANSI B36.19 for stainless steel. Pipe wall thickness shall be as indicated in the Piping Material Class (Check if available within other standard), f) Alllsteel screwed and socket welding fittings shall conform to ANSI B16.11 (Check if available within other standard) 9.2 PRODUCTS 9.2.1 Materials a) Piping Material Class (Chapter 7) shall be used only as assigned on Piping & Instrumentation Diagrams. Any deviations from the Piping Material Class shall be noted on the Piping Drawings. 'b) Materials covered by the above specifications shall be new and unused and free from defects and imperfections. ©) Materials which are not covered by detailed specifications shall be standard product of approved manufacturers and suitable for intended service. d) Where a line with lower rating connects to pipe or equipment with a higher rating, it shall take the higher rating to and including the first block valve, block and check valve, or to and including the second valve when double block valves are used. Alloy lines, the alloy material may terminate with the first valve. ©) Permanent and temporary strainers shall be constructed of the same materials as the line in which it is installed. £) Full lengths of pipes shall be used wherever possible. Short lengths of pipes with couplings will not be permitted. g) Standard long radius weld ells shall be used wherever possible. Short radius ells will not be used unless a written approval is secured from the owner or third party representative. 1h) Stainless steel sanitary piping systems shall be provided where indicated on Piping & Instrumentation Diagrams. Piping material for these systems shall be series A 300. i) Stainless steel furnished according to the Piping Material Class assigned on the Piping & Instrumentation Diagrams and this Specification. i) The valve type; gate, globe, check, butterfly, ball, etc., shall be as indicated on Piping & Instrumentation Diagrams. Valve materials and end connections shall be provided as specified in the assigned Piping Material Class. 4 NESTEC S.A., Vevey, CT-ENG/SERV Example only ‘TM-240,0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 3 0f 16 k) Shutoff valves on both sides of a control valve and the by-pass valve shall take the same specification as the line with the highest rating. 1) Wafer type check valves listed in Piping Material Class shall be used where indicated on Piping & Instrumentation Diagrams m) Valve trim material shall be manufacturer’s standard for service specified. 1n) Valves requiring special trim or other features not in agreement with the assigned Piping Material Class shall be noted on the Piping & Instrumentation Diagrams. ©) Where a vent line, drain line, etc. connects to a process line that has special trim valves, all valves in the connecting line shall have the special trim, p) Chain wheels or extension stems shall be provided for valve used in normal plant operation when bottom hand wheel is in excess of 1.8 Meters (6’-0”) above normal working level. When required, chain wheels or extension stems shall be shown on Piping drawing. 4) Gear operators shall be considered for valves, only when frequent or rapid operation is required under unit operations. Gear operators will be required for excessively large block valves, where operation of the valves would be impractical without it 1) A manufacturer’s name and figure number shown in Piping Material Class does not necessarily represent a preference. The intent is to indicate quality, design, materials, and construction required. ‘The owner or third party representative shall submit equivalent items not specified by name/model for approval. s) Pressure and temperature limits for valves with non-metallic seating or lining materials shall be in accordance with the manufacturer's specification. 1) Steel flanges against 125 tbs. (57kg) cast iron flanges shall be flat face. u) Gasket for flat face flanges shall be of the flat face type. v) Where valve linings extend over flange facing, no gasket is required. Ww) Blinds shall be provided as indicated on Piping & Instrumentation Diagrams only. Materials shall be the same as the piping in the line where it is used. Blinds shall be accessible from grades or platforms. x) All orifice flanges shall be of welding neck type, ANSI Class 300 minimum rating, and 50mm (2") minimum pipe size. Orifice plates shall be 3.2mm (1/8”) thick for lines 300mm (12”) and smaller, and 6mm (1/4”) for lines 350mm (14”) and larger, unless otherwise noted. 9.2.2 Welding a) Welding procedures, welders, and welding operators shall be qualified in accordance with the ASME Boiler and Pressure Vessel Code, Section IX and ANSI Code for Pressure Piping B31.1 b) All welding procedures and welders shall be qualified in compliance with standard welding procedure qualification test and welder qualification test for pipe welding. See Chapter 9.5.3 for Qualification of welders. 6 NESTECS.A., Vevey, CT-ENG/SERV Example only “TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 4 of 16 ¢) Butt-welding ends shall be prepared for welding according to the code for Pressure Piping, ANSI B31.1. Butt-welds made in the effective straight run of pipe, both up and downstream of any measuring device, such as an orifice plate, shall be ground flush with the inside pipe diameter. The ground joints shall be inspected and approved by Nestlé field representative prior to further fabrication or installation 4) For carbon steel pipe in a class requiring socket weld fittings, all 40mm (1-1/2”) and smaller pipes shall be joined with couplings. The exterior of all welded joints shall be wire brushed buffed to be sufficiently smooth to be acceptable to Nestle field representative. ©) All pipe ends shall be square and smooth prior to welding, All chamfering shall be done by machining, grinding or flame cutting. 4) Welding shall not be used to join dis-similar metals. All such joints shall be flanged or threaded according to the Piping Material Class. 8) Tack welds shall be made by qualified welders, tack welds which are not removed or shall be removed, shall be made with an electrode which is the same as or equivalent to the electrode to be used for the first pass. Tack welds that have cracked shall be removed. h) All components (pipes, fittings, flanges and valves) shall be fitted up and restrained to ensure that the root gap is maintained at a clearance of minimum of 3.0mm and maximum of 4.0mm for steel butt welding ends and minimum of 1.2 mm to maximum of 2.0mm for stainless steel joints. i) Branch pipe reinforcement welding joint shall have a minimum throat fillet weld equal to the thickness of the thinner materials being joined. i) Alignment: The inside diameter of piping components to be joined shall be aligned as accurately as is practicable within existing tolerances of diameters, wall thickness, and out of roundness. Alignment shall be preserved during welding. Where ends to be joined and the internal misalignment exceeds 2mm (1/16"), itis preferred that the component with the wall extending internally be internally trimmed so that adjoining internal surface are approximately flushed, However, the trimming shall not result in piping component wall thickness less than minimum design thickness and the change in contour shall not exceed 30°. kk) No welding shall be done if there is impingement of any rain or or wind is properly provided. 1) Special precautions shall be taken at all times during fabrication and erection to prevent entrance of any foreign matter into piping or equipment. Loose rust, slag, weld spatter, dirt, oil, grease or other foreign substances shall be removed from interior surfaces of piping prior to connecting piping to equipment. Prior to fabrication in shop or field, all surfaces for welding shall be cleaned to bright metal and free of paint, oil, rust or other foreign matter for a distance of at least 2 times the nominal diameter from the joint. After fabrication open ends of pipe lines shall be capped or plugged to keep out dirt and other materials until pipe lines are connected to equipment. m) Completed piping shall be cleaned with air, steam or water flushed to satisfaction of the owner or third party representative before final connection to equipment. After completion of any tests, where non-potable solutions are used, all parts of installations shall be thoroughly cleaned. z NESTECS.A., Vevey, CT-ENGISERV Example only TM.240,0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 5 of 16 n) For lube and hydraulic oil: Pipes and fittings are to be reamed and pickled to remove all mill scale, burrs and rust: oiled inside and out, and have end plugged while in storage awaiting fabrication. System shall be flushed with solvent or flushing oil prior being put into service. SS Sanitary/Product Piping * Welding procedures, welders and welding operators shall be qualified in accordance with 3A Sanitary Standard welding requirements. * For protection of SS piping, the contractor shall not combine or mix tools specifically use for fabrication and installation of the SS piping materials tools and equipment used for other materials (particularly carbon steel) * Any weld splatter or sparking coming from carbon steel activities shall be prevented to avoid hitting any SS piping during fabrication and erection. * In CIP and sanitary systems all tubing and fittings shall have butt-welding ends except for connections to valves and equipment or for removable sections of tubing where clamp type or union joints shall be used. ‘* Stainless steel shall not be welded to any other type of material. All such connections shall be flanged or threaded according to Pipe material Class Specification. ‘+ Different grades of stainless steel welding shall not be welded together without the prior approval of the owner or third party representative. + All piping system components shall be the products of the manufacturer as specified. © The 3A Sanitary Standards do not include standard dimensions for all types of fittings and valves, consequently dimensional differences exist between manufacturers must be considered when substitutions are necessary. + Piping design to be self-draining. © All welding on stainless steel sanitary/ product pipe and solution lines shall be made by the ‘Tungsten Shielded Arc Method. Hand welding is preferred. The following precautions shall be taken, - All tube and fittings ends shall be machine square cut and debarred. ~The weld surface (interior, face and exterior) shall be cleaned and freed of all foreign matter and surface oxide before welding. Iron free abrasive shall be used when cleaning surfaces. = Only assembled unions should be welded in the pipe line. The unions’ rubber gasket has to be replaced by a metal ring - Inert back-up gas shall be used to protect and control the interior of the weld. In order to reach a light over-pressure inside the tube, connect inert gas to one end of the piping and mask the other end with a perforated tape. Use 99% pure argon or, if less costly, a mixture of 75% Nitrogen and 25% Hydrogen. The quantity is about 400 It /r (including 100 It/hr inside tube) - Spot weld 2 - 3 points, the butted parts together. Use only Tungsten electrode without metal addition. - Welding procedures shall assured uniform and complete penetration weld at all times. - All welds having pits, craters, ridges, or embedded foreign materials shall be removed and the joints shall be properly rewelded, - On completion of the welding, the weld shall be passivated to remove all discoloration using an approved substance. The welds shall then be thoroughly cleaned to remove all traces of the paste. ? NESTEC S.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 6 of 16 = Internal and extemal grinding and or polishing of welds is not normally required. In some areas, The outside surface finish may require grinding and polishing. - A series of preliminary welds should be made each day at the time of set up - to insure repeated welds of uniform quality. 9.2.3 Flanged joints a) Flanged joints shall be arranged so that it is not necessary to unduly strain the associated pipe or equipment to dismantle the joint. b) All flange joints shall be made up perfectly square and tight with the bolt holes aligned so that there is no bolt binding. Flanges shall not be aligned by forcing or springing. c) Flange bolting arrangements shall be made so that the bolts holes are straddle the centreline of the pipe. 4) All bolt holes shall be fitted with locking washers and shall show a minimum of two complete threads beyond the nut after tightening, ) During assembly, all bolts shall be coated with an approved anti-seize compound and fitted with spring washers or a similar locking device. ) After assembly, all flanged joints shall be degreased and re-painted with primer in accordance with Chapter : Specification for painting (Chapter 10) 9.2.4 Threaded joints a) The pipe assembly shall be arranged so that: © All joints may be dismantled for maintenance without forcing or springing the piping. There is adequate space around the joint to use appropriate tools to ensure that the joint is properly made. b) The thread shall be made with uniform tapered threads properly cut with sharp, clean dies. c) Before assembly: © The cut thread shall be degreased to remove cutting lubricant. * The inside of the pipe shall be thoroughly cleaned of all burrs or foreign material. 4) During assembly, the joint shall be made perfectly tight with an approved sealant. Union type couplings shall be coated with an approved type of anti-seize compound. €) After assembly, all threaded joints shall be degreased and re-painted with primer in accordance with Chapter: Specification for painting (Chapter 10). ¢ NESTECS.A., Vevey, CT-ENGISERV Example only “TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 7 of 16 9.3 EXECUTION 9.3.1 Preparation a) Contractor shall carefully check and become familiar with the architectural, structural, electrical, and mechanical drawings and details and make note of all locations where walls, partitions, ceilings, structural members, etc. are called for to be furred or closed in. b) Modifications to the arrangement of piping systems may be required to suit structural conditions or to avoid interference with the work of other trades. Contractor shall furnish all offsets, additional detail fittings, etc., as required to meet the installation conditions whether detailed on the plans or not. ¢) Any questionable information in the specifications, and drawings, shall be called to the attention of the Nestle representative for clarification before proceeding with fabrication or erection of the parts affected. If, in the opinion of the contractor, any additional detail drawings are necessary, the contractor shall prepare them at his own expense, together with all Bill of Materials. 9.3.2 Installation a) Whenever practicable, piping shall be grouped and run overhead. Specific elevations shall be established for all piping running in any one direction and at another specific elevation for piping running at right angles to provide for branch connections and crossing of lines. b) The following clearances shall be maintained: ‘Over: Overhead | Width Personnel passageways 250m 00m Personnel access around 200m | 125m Equipment for maintenance, walkways and elevated platforms | 2.50m | 0.60m Fork lift access 3.00m Roadways, truck access [430m ©) Piping at pump and driver nozzles shall be arranged to permit removal of pump or driver without removing block valves. d) Permanent strainers shall be provided as indicated on Piping & Instrumentation Diagrams. ©) Exchanger piping shall be arranged so that the exchanger can be removed as a unit or so tube bundle can be pulled after disconnecting channel piping. Provide spool piece between channel nozzles and block valves. Arrange cooling water piping at exchangers to keep tubes submerged or full. 1) All piping shall be arranged and aligned in accordance with the drawings. Reference elevations as given were based on Plant benchmark elevation. Dimensions must be held as closely as possible. All dimensions are to be field checked for accuracy before pipe is fabricated. Do not scale drawings. to NESTECS.A., Vevey, CT-ENG/SERV Example only “TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 8 of 16 2) Run piping in wall chases, pipe shaft, ceilings, recesses, etc., where some are provided. Do not run service piping in floor slab fill unless specifically so noted on drawings. Piping shall not be covered until testing is completed. h) Mitring of pipes to form elbows, notching straight pipe runs to form full fixed tees or any similar construction method shall not be used. i) Bending of pipe to form elbows shall be permitted provided: * The bend radius is at least 5 times the pipe diameter, © The bend is free of any flattening, wrinkling, thinning or diameter reduction. * The elbows are stress relieved after bending by an approved heat treatment method. j) Drawings in general are made to scale. In order to clarify the work, however, some of the piping may be shown on the drawings slightly out of scale, in which case sufficient dimensions are given to indicate the desired arrangement. The Contractor shall use figured dimensions and grades, where given. All dimensions, whether figured, shall be checked in the field by the contractor before final connections are fabricated. Do not scale drawings. k) Drawings for small bore piping are in general diagrammatic and the exact location of these lines shall be determined by the contractor from field measurements taken by him, The actual arrangement of the small size piping, when erected, shall follow the general locations shown on the drawings as far as practicable. The installation made in this way shall be neat in appearance and convenient to operate, and shall provide for proper expansion and drainage. 1) Installation of piping systems shall be co-ordinated with the other worked/or with existing facilities, to avoid blocking building openings, light fixtures ete. Piping shall not interfere with access to valves or equipment and shall not obstruct passageways. m) Horizontal installation is preferred for all orifice meter runs for the purpose of providing support. nn) Lines shall not be extended by means of dead end branch for the purpose of providing support. ©) All pipes shall be cut to exact measurement to be installed without forcing, (except where cold springing is specifically called for). After cutting, ends shall be reamed and cleaned to eliminate foreign matter. p) Cutting or other weakening of the building structure to facilitate piping installation will not be permitted. 4) All pipe wall penetrations shall be through a sleeve that is sealed and does not restrain pipe movement. Walls shall not be plastered up to the pipe. All penetrations through external walls of the buildings shall be flushed in an approved manner. 1) Pipe penetrations shall not be used for supports or restraint unless the wall has been specially designed to accept the additional loads. Where insulated pipe passes through the walls, the penetration shall ensure continuity of the insulation and vapour barrier. 8) Piping components (valves, fittings or joints) shall not be placed within 300mm (12") of any wall, floor or ceiling penetration. Such fittings shall not be concealed within any wall, floor or ceiling. 1) Close nipples shall not be permitted; Shoulder nipples with shoulder | length less than 40mm (1 1/2”) shall be heavy wall pipe; nipples having shoulder length of 40mm (I -1/2") or greater shall be of schedule as connected pipe. a ‘A., Vevey, CT-ENGISERV Example only ‘TM.240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 9 of 16 u) Unless otherwise shown on the drawings install all supply piping to coils, pumps and other equipment including valves and strainers therein, at line size. Ifa reduction is required at a pump or control valve, the reducer shall be installed abutting the inlet and or outlet of the pumps or valve. ¥) Use eccentric reducing fittings or eccentric reducing couplings where required to prevent pocketing of liquid or non-condensable. W) Orifice flange taps shall be seal welded in all socket weld piping classes. x) Reductions in line size shall be made with butt-welding reducers, swage nipples, screwed or socket weld reducers. Do not use bushings. y) For branch connections table, refer to Piping Material Class. 2) Allpipe systems shall be designed for expansion and/or contraction under start up, operating, shutdown, and steam-out conditions, without over-stressing piping, valves or equipment. aa) Pipe anchors, guides, hangers and supports shall be provided as required in accordance with pipe support drawings bb) Sanitary piping at equipment shall be arranged to facilitate complete and easy removal of equipment. Where necessary, removal of pieces with union of flange type ends shall be installed at equipment nozzles. cc) System component which require observation operation or maintenance such as valves, traps, gauges, controls, strainers, dirt pockets, cleanouts, unions and flanges, etc. shall be located whenever possible so as to be ready accessible. dd) Install all valves with stems in either an upright (preferred) or horizontal position, Control valves shall be installed with top works upward unless specifically shown otherwise. ee) Check valves shall be installed horizontally, or in a vertical line with upward flow only. ff) All sanitary piping valves shall be free draining in their installed position. 188) Except for removable sections of pipe and for piping requiring dismantling for cleaning, the use of companion flanges in piping shall be limited to connections at flanged equipment. Field joints may be flanged construction where expedient and economical to avoid field welding of joint requiring heat treatment and examination. hhh) The location of flanged joints is shown on piping drawings, straddle the centre lines of pipe unless otherwise shown and noted. Each piping material specification describes the type of flanged be used and give the rating, material, facing ete. Use flat Class 150 flanges and Class 125 cast iron flanged valves, pumps and other equipment. ii) Vents and drains shall be provided for piping and equipment as indicated on Piping & Instrumentation Diagrams for the purpose of filling and draining systems for testing, start-up, shut- down and in by-pass piping. Vents and drains shall be provided in addition to those shown on Piping & Instrumentation Diagrams when the physical arrangement of piping results in high and low points that cannot be vented or drained through connection shown, 1% NESTEC S.A., Vevey, CT-ENGISERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 10 of 16 ii) All drains emptying into open outlet shall be provided as shown on Piping & Instrumentation Diagrams. kk) Pump casing vents and drains shall be provided as shown on Piping & Instrumentation Diagrams. 11) Sample connections shall be made either on topside of main line, never off the bottom. mm) Vent, drain and sample connections on piping shall be 20mm (3/4”) unless otherwise noted on Piping & Instrumentation Diagrams. nn) Vents and drains on all lines with socket weld valves to have pipe nipple with one end plain and one end threaded with cap. 00) Instrument connections on piping and equipment such a local mounted pressure and temperature instruments, gage glass and level controls, shall be accessible from grade, platforms or ladders. pp) No seal welding on screwed thermometers and thermocouples. 4q) Except specifically shown on Piping & Instrumentation Diagrams, orifice flanges shall be located in horizontal lines. Orifice taps shall be on top for gas lines and on the side for oil and steam lines. 1) Platforms will be provided for access when the lower connections of the gages and level control on the process tank or vessel are 3m (10°0”) more above finished surface. ss) All control valves shall be easily accessible from grade or permanent platforms and conveniently located for operation. tt) Relief valves shall be in an upright vertical position. When Discharging to atmosphere, provide a 20mm (3/4”) diameter at low point and chamfer outlet pipe end at 30.5 degrees angle. uuu) Pressure relief valve discharging lines, venting non toxic, non flammable gases or media below 60° C to atmosphere, shall terminate a minimum of 3m (10°) above any service platform within a radius of 12m (40°) of the outlet. For toxic and flammable gases the contractor shall submit a proposal arrangement for approval with the owner. vv) Instruments (i.e. pressure gauges, thermometers, orifice plates, etc.) are shown on the drawings in their approximate locations. Exact locations shall consider visibility and any special installation requirements, and shall be as approved by Owner’s representatives. Any relocation required because Contractor failed to obtain approval shall be done at Contractor's expense. ww) Steam traps are to be provided at upstream of all pressure reducing station and temperature control stations. Also, provided steam traps at low point of piping system and at the end of header. See standard Piping drawing. xx) Insulation for all piping and equipment shall be in accordance with insulation specification. B NESTEC S.A., Vevey, CT-ENG/SERV Example only 'TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 11 of 16 9.4.0 PIPE SUPPORTS 9.4.1 Welding Welding of pipe supports that are welded to the pipe directly shall conform to the same requirements as for the pipe connection. Al! welding shall conform to the standard of latest edition of AWS. Welding electrodes to be used shall be of E70xx series. 9.4.2 Fabrication Al support, including anchor bolts, shall be fabricated to the dimensions and materials conforming to “Piping Standard Detail Drawing” unless specified otherwise in the piping layout drawing. Each support shall be fabricated and assembled so that it cannot be disengaged by movement of the supported piping. 4.3 Erc Pipe supports shall be properly levelled and plumbed as per pipe support drawings. Shims and wedges may be employed for levelling and alignment of the supports on the grade. Rigid temporary wooden frames or other suitable devices may be used for supporting piping before installation of pipe supports. Such wooden frames shall be rigid so as not to misalign the piping system. 94.4 me Supports permitting pipe movement shall be assembled to allow the necessary movement of pipes as caused by thermal expansion and contraction in accordance with the piping drawing. 2.4.5 Bracing The first nipple and valve of small connections including instrument connections to piping, vessel or equipment shall be braced in compliance with “Piping Standard Drawing” and or piping drawings. Note: For 50mm (2”) and smaller piping, additional pipe supports may be installed to improved the stability of the piping after approval of the owner. 9.5.0 QUALITY CONTROL FOR WELDING yn and mainteni a) Welding machines shall be periodically inspected at least once a month for maintenance. b) This inspection and maintenance shall be done mainly to check electrical insulation, intemal troubles of the machines, lubrication, and adjustment of electric current for the machines. ©) All welding machines shall be numbered for quantity and quality control purpose and hall be periodically recorded in a list showing the locations and conditions of the welding machines being used. 4) If it becomes necessary to move to another place or temporarily install these welding machines, it shall be reported to the owner to receive his instructions. 4 NESTEC S.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 12 of 16 9.5.2 Installation a) Location of welding machines and the switchboards to be connected with them shall be decided in consultation with owner to prevent them from disturbing other work as well as to prevent overloading of the switch boards, cables and electrical power sources. b) Check and Maintenance of Electric Cables, Switches and Connections for welding machines. ©) Electrical cables, switch and connections for welding machines shall be carefully checked and repaired at lest once a month and before operating the welding machines. 4) Portable power cables used with welding machines shall be carefully examined and repaired as necessary every day. 9.5.3 Qualification of Welders a) All welding on piping shall be carried out by suitably qualified welders, with recent similar experience, who have passed an approved qualification test within one month of commencing work. b) The required qualification tests shall: * Be carried out with the most critical materials to be used in the system, Tests on more than one material may be necessary, * Use welding method as for installation, * Take into account, in position welding in difficult locations. * Be approved and witnessed by the owner or third party representative. ‘The owner reserves the right to reject any welder, who in the opinion of the owner or third party representative does not have suitable qualifications, experience or competence for the required work. See Section 2.2.1 for recommended testing procedure. 9.5.4 Welder Certificates Certificates shall be given by inspection Engineer to welders who have passed the qualification test. All welders should keep these certificates with them during the welding work, so that upon request of the owner or third party representative, they can be shown to him. Identifi ld An identification number shall be given to each welder. Each weld shall be identified by marking the welder’s identified number given. This shall be marked the welder’s identified number given. This shall be marked on the welded seam or adjacent place unless otherwise elsewhere, so that, in the event of failure (by x-ray, leakage or other failure), the weld may be traced to the welder who carried out the work. This weld identification is mainly on pressure carbon steel piping on the following material class specification: B2, Cl, C2, C3, C4, C5 and C6 (Chapter 7) with exception to stainless steel pipe and tube. ts NESTEC S.A., Vevey, CT-ENG/SERV Example only TM.240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 13 of 16 9.6.0 TESTING 9.6.1, Contractor responsibility a) The contractor shall take full responsibility for arranging and executing all testing in accordance with this section and interpretation of results, including all costs and ensuring that the appropriate inspectors are present to witness the tests, b) At least one (1) working days notice in writing shall be given to the owner or third party representative of any test to be done on any part of the piping system on site, so that it may arrange witnessing of the test. ©) Where such notice is not given, the company shall have the right to request that the tests be repeated. This re-testing shall be at the contractor expense, 4) While the interpretation of the test results is the contractor responsibility, the owner reserves the right to have the results interpreted by a third party at contractors own expense. If this occurs: «The contractor shall provide at no cost, all films and other information taken during such tests. © Where there is a conflict in the interpretation, the owner shall have the option to accept either interpretation or request a re-test. 9.6.2, X-Ray testing a) A minimum of 10% of the selection of piping welds at the owner's direction shall be X-ray tested. Each test must be of the complete pipe weld. b) For vessels, process tanks and other equipment with long weld runs, a minimum of 10% of the weld length shall be tested, ©) Before testing, the owner or third party representative shall be given the option to select the locations of the welds to be tested. © Ifany weld joint fails during testing, the said weld joints shall be gouged out, repaired and retested. The welds on each side of the failed weld shall also be tested. Ifany of the additionally tested welds fail, the above procedure shall be repeated for the failed welds and adjacent welds. 4) All of the above additional work shall be arranged and paid for by the contractor. ©) Welds or portion of welds that leak on hydrotesting test and which have not been X-ray previous to the test, shall be X-ray at the affected areas before they are cut out and made. Such radiography, repair and re-radiography shall be at contractor expense. 1) Where the owner agrees that effective radiographic interpretation is not possible one of the following methods of inspection shall be employed. * awet magnetic particle method + a liquid penetrant method + anultrasonic test method, 8) Test certificates shall be supplied for all X-ray or similar tests done. 1G NESTEC S.A, Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 14 of 16 2.6,3, Line checks before pressure test After completion of the fabrication and installation works and prior to pressure test, line checks shalll be carried out for all works and prior to pressure test, line checks shall be carried out for all works to assure that works have been performed properly and that quality of work is adequate. Cheek points: This shall include the following confirmation of overall an these items: \dividual workmanship, but limited to Lines and components * Piping layout is in accordance with the applicable drawing including Piping & Instrumentation Diagrams. + Size, dimensions, ratings, and material specifications are in accordance with the applicable drawings and specifications. * Bend, tee, reducer and other fittings are in accordance with the applicable drawings. * Drain, vent, thermal expansion, header and other components are in accordance with applicable drawings 9.7.0 PRE! SURE TEST 9.7.1 General a) Pressure tests shall be performed in the presence of the owner or third party representative. b) Test media shall be water except that plant air, instrument air, atomising air and other lines designated by the owner or third party representative may be pneumatically tested. ©) No insulation shall be made before testing, If insulation is applied before testing, all welds and screwed connections shall be left exposed until testing is completed. 9.7.2 Extent of Test Pressure a) Piping system shall be fully pressure tested not only for field fabricated piping but also for shop fabricated piping. b) The following piping components should not be included in the pressure test and should be isolated by valves or other suitable means. ‘+ Pumps, turbines and compressors, associated lube and seal oil systems that could be impaired by the presence of water. Control valves Safety valves, flame arresters, rupture discs and filter elements. Pressure gages, flow meters and other instruments as specified by the Nestle or third party inspector. Expansion joints, steam traps. Any other equipment designated by the Nestle or third party inspector. ©) Lines and systems which are open to the atmosphere, such as drains, vents, open safety valve discharges, and atmospheric sewers, do not require pressure testing. 7 NESTEC'S.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 15 of 16 4) Instrument take-off piping shall be tested up to the first block valve with the piping or equipment to which it is connected, except for piping for pressure gauges which shall be tested up to the PI couplings to be plugged before the pressure gauges are installed. ©) Piping shall be isolated by valves or test blinds at the point of junction of two design conditions that have different test pressures. 9.7.3 Hydrostatic Test a) The hydrostatic test pressure to be used for each line is internal pressure service shall be not less. than 1.5 times the design pressure, unless the test pressure of the weakest element in the system being tested is lower than that. Test pressure shall be maintained for a minimum of 30 minutes. b) The piping in the following service may be hydrostatically tested at normal operating pressure after approval of the owner or third party representative, SERVICE FLUID SYMBOL, Cooling water CWS/CWR Potable water DWs Raw water RAWS Demineralized water DMWS/DMWR_ Soft water line SWL 7.4 Pneumatic Te All lines that are to be pneumatically tested shall be identify by the owner or as specified in the piping drawings. © Ifpiping is tested pneumatically, the test pressure shall be 110% of the design pressure, except the boiler piping to ANSI B31.1 shall be tested at 120-125% of the design pressure. * Any pneumatic test shall include a preliminary check at no more than 1.7 bar. (25 psig). Any leaks found at lower pressure should be made good before raising the pressure. The pressure shall be increased gradually in steps providing sufficient equalise strains during test and to check for leaks. ‘* Pneumatic testing of other piping is acceptable only if the test procedure and test pressure have been approved by the owner or third party inspector. ¢ to allow the piping to 215 Retest On all repairs or additions made after the pressure test, the affected piping shall be retested hydrostatically or pneumatically with the approval of the owner or third party representative. 9.8 RECORDS Fabrication details and results of inspection of piping shall be recorded on the piping drawings and attached inspection record sheets. a NESTECS.A., Vevey, CT-ENGISERV Example only “TM-240.0 / December 1999Piping Engineering Reference: Chapter 9, Piping Specification Page 16 of 16 9.9 CHECKLISTS FOR ON SITE INSPECTION BY OWNER (Visual Inspection) L Inspection before w. a) Dimensions and orientation of spool assembly, and installed spool and/or piping components shall be checked with the piping drawings. b) Width of root space, bevel angle and alignment of components shall also be checked on each joint fitted up. ©) Surfaces to be welded shall be checked to assure that they are clean and free from foreign material such as grease, oil, paint, scale, galvanising or other for a distance of at least 25mm from the bevel ends. Piping (including all components and attachments) is sufficiently cleaned. d) Valve, flange, blind, etc. are in accordance with applicable drawings, and flange connection is properly made with correct use of bolts and gasket. ©) Orientation and direction of piping components are in compliance with piping drawings. 1) Tightness and projection of flange bolts are adequate. 8) Thread connections are not damaged and free from weld spatter, slag, etc. h) All shipping and erection stoppers, welding jigs and temporary support attachments are removed. i) Welding quality and other workmanship complies with applicable specifications. j) Applicable examination or inspection and the heat treatment has been satisfactorily completed and accepted, k) Pipe supports © All pipe supports such as anchors for guided points, bands, hangers are to permit free expansion and contraction of piping in the specified direction, and are assembled as indicated on support drawings. Spring supports are properly set in cold position with setting pins. Enough and adequate supports are provided wherever necessary, to keep the piping stable. 9.9.2 Inspection during weldin; Crack in tack welds, welding slag on inter-passes, welding current conditions, and finish after back chipping shall be checked, 9.9.3 Inspection of welds Bead appearance, under-cut, overlap, spatter, crater, reinforcement of weldment and size of fillet weld shall be checked. 4 NESTECS.A., Vevey, CT-ENGISERV Example only TM-240,0 / December 1999Piping Engineering Reference: Chapter 10, Piping Painting Specification Page 1 of 4 10.0 PIPING PAINTING SPECIFICATION 10.1 SCOPE This specification covers the requirements for paints and surface coating materials and the surface preparation, application and inspection of paint and protective coatings to be shop fabricated or field applied. 10.2 GENERAL a) All material, surface preparation and application shalll be rated, tested and certified in accordance with the latest edition of the following codes and standards, like as an example: ASTM American Society of Testing Materials b) The coating manufacturer's specifications covering surface preparation, paint and protective coatings and application thereof shall become part of this specification and shall be adhered to in detail. 10.3 MATERIALS a) All paint and protective coatings including but not necessary limited to primers, finish coatings, solvents, sealers, and thinners shall be as specified herein, b) All painting and protective coating materials shall be delivered to the job site on original, sealed containers bearing the manufacturer's label revealing complete identification of contents. ©) Paints and protective coating materials shall be fungus and mildew resistant. 10.4 SURFACE PREPARATION a) The surface preparation shall be as recommended by the manufacturer of the primer, sealer, tie coat, plating or other coating to be applied. b) In this section the surface preparation of carbon steel, low and intermediate alloy steel is described including galvanised steel, stainless steel, and non-ferrous metals. ©) Itis essential that surfaces to be painted or coated should be adequately prepared. They should always be completely dry and free from burrs, weld spatter, flux, rust, loose scale, dirt, dust, grease, oil and other foreign matter before any paint is applied. 4) Use power wire brushes, impact tools, grinders, sanders or any combination of these methods for cleaning to remove loose scale, rust and paint. Welded portions shall be cleaned by means of high velocity oxy-acetylene or chipping then followed by wire brushing. Grade or surface finish shall be equivalent to SA-2 or SP-7, rust and foreign matter shall be removed. ©) After surface preparation of the substrate, the grit, dust, etc. should be removed and a layer of primer applied, before any detrimental corrosion or recontamination occurs. ) Fabrication should preferably be complete before surface preparation begins. g) Treatment with rust-converting/removing primers shall be applied in all stee! piping except on stainless steel and galvanised pipes. lo NESTECS.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 10, Piping Painting Specification Page 2 of 4 10.5 METHOD OF PAINT APPLICATION a) Paint shall be applied by one or combination of the following methods: © by brush * by spray © by roller b) A 50mm margin on both ends of pipe shall be left unpainted for site welding connection. 10.6 APPLICATION AND WORKMANSHIP. 6.1 General a) Paint should not be applied under the following conditions: * When the temperature of the surfaces is less than 3 °C above the dew point of the surrounding air, and /or the relative humidity is higher than 85%, When the temperature is below 4 °C. When there is the likelihood of an unfavourable change in weather conditions within two hours after coating. When there is a deposition of moisture in the form of rain, condensation, etc., on the surface. Coating shall not be applied to wet or damp surfaces. b) Painting carried out under doubtful weather conditions is the contractor’s responsibility. If any ‘ing is found to be unacceptable the particular surfaces should be made paint free and be repainted, at the contractor’s expense. ©) Particular care shall be exercised to prevent the contamination of cleaned or coated surfaces with salt, acids, alkali, or other corrosive chemicals or reagents prior to application of prime or succeeding coatings. Such contaminants shall be removed and the surface coated before recontamination can occur, 4) Skilled workers shall do all work in an appropriate manner. All materials shall be evenly applied to form a smooth, continuos, unbroken coating free from sags, runs and related defects. ©) All equipment shall be maintained in good working order. Painting equipment shall be thoroughly cleaned and inspected daily. Worn spray nozzles, tips, etc., shall be replaced regularly. f) All brush coats shall be of proper consistency and well brushed out so as to show the minimum of brush marks, except enamel that shall be clean and maintained in good condition. 8) All coats shall be thoroughly dry before the succeeding coat is applied. h) Painting coats shall cover surfaces to the dry film thickness as required. All surfaces found to have a thinner dry film than specified shall be completely recoated. All finished shall be uniform sheen, colour and texture, i) Damaged paint surfaces shall be repaired by surface preparation, priming and top coating the original application. Power tool cleaning and brush coating shall be applied and spray coating respectively. at NESTEC S.A., Vevey, CT-ENGISERV Example only 240.0 / December 1999iping Engineering Reference: Chapter 10, Piping Painting Specification Page 3 of 4 10.6.2 Site Requirement a) The owner will designate the location at the site where paints may be stored, mixed and protected from deleterious temperatures and tampering. b) A sufficient number of portable fire extinguishers of suitable type shall be required with at least one extinguisher in any interior area where painting with fume generating or flammable products is in process and where paint is stored or mixed. ©) Special precautions shall be taken to provide adequate ventilation in all work areas and areas where paint and solvents are stored. Workmen shall be provided with mask and shall wear them during all operations involving toxic fumes. No painting shall be done adjacent to any fire hazard such as welding, open flame or sparking metal fabrication. Oily or solvent-soaked rags shall be kept in closed containers in minimum quantity and shall be disposed of daily. All spillage of volatile shall be cleaned immediately, 4) Stainless steel pipe shall be left uncoated. ©) The contractor shall supervise all aspects of surface preparation, paint and coating storage, mixing, application, curing, protection and clean up and shall insure safe workmanlike practices in carrying out all phases of the work, 10.7 CLEAN-UP SITE REQUIREMENTS a) During the work, adjacent surfaces below and around the work shall be protected with drop clothes or by other suitable means. ) Upon completion of work, any spillage, splatter or splash on surfaces (including glass, fixtures and fittings) shall be thoroughly removed and premises left clean and presentable condition. 10.8 GUARANTEE PERIOD a) The contractor shall guarantee all painting works from any defects like peeling of paint, bleeding and discoloration, and surface chalking for a period of twelve (12) months after acceptance by the owner. ) During the guarantee period, the contractor shall be liable to repair such defects indicated in item at his own cost. 10.9 PAINTING SCHEDULE 10.9.1 Scope Exterior of service pipes (except stainless steel pipes), steel pipe supports (other than pipe racks), subject to non-corrosive and corrosive atmospheric conditions. tin, a) Prefabrication Primer. For protection of steel surfaces after surface preparation and up to erection/installation. Only touch-up and repair painting shall be carried out on site. 4) NESTEC S.A., Vevey, CI-ENG/SERV Example only TM.240.0 / December 1999Piping Engineering Reference: Chapter 10, Piping Painting Specification Page 4 of 4 Prime coat with 30 microns minimum DFT of oil-based red oxide primer. b) For skin temperature up to 80°C Prime coat with 35 microns minimum DFT of oil resistant alkyd enamel * Finish coat with 35 microns minimum DFT of oil resistant alkyd enamel. Pipes to be insulated shall be prime painted only. All pipe to be shop primed and finished painted. Only touch-up and repair painting shall be carried out on site. ©) For skin temperature over 80° © Prime coat with 35 microns minimum DFT of heat resisting silicone aluminium paint. * Finish coat with 35 microns minimum DFT of heat-resisting silicon aluminium paint Pipes to be insulated shall be prime painted only. All pipe to be shop primed and finished painted. Only touch-up and repair painting shall be carried out on site. n NESTEC S.A., Vevey, CI-ENGISERV Example only ‘TM-240,0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 1 of 6 P su 11.1 SCOPE This specification embodies all necessary minimum requirements for the fabrication and installation of hot and cold pipe insulation work. 11.2 GENERAL a) Scheduling generally, insulation shall not be applied to pipe line until after the completion of pressure testing. If insulation is applied before testing, all welds and screwed connections shall be left exposed until testing is completed. b) Insulation work shall not proceed : © Onany piping that has not been painted. * Onany piping that is wet. * Outside during wet weather. ©) The owner or third party representative shall approve all fasteners and bands and the overall appearances of the work. 4) The owner or third party representative reserves the right to strip any section of the insulation to check for quality and workmanship of work done. The contractor will replace the part of insulation that has stripped off at no extra charge ©) Standards: All materials and manufacturing of material shall conform to the standards of the ‘Thermal Insulation Manufacturers Association (TIMA) or approved equal (check locally). {) Codes: All insulation materials, protective coverings and the application thereof shall conform to the latest revisions of the codes and standards listed below, as an example. These codes and standards shall be considered as part of this specification. * Thermal Insulation Manufacturer Association (TIMA) * American Society for Testing Material (ASTM) * National Fire Protection Association (NFPA) Similar codes exist in other countries (check locally). 11.3 INSULATION REQUIREMENTS. a) Hot insulation/Conservation of Heat. All pipe systems having metal surface temperature above 70° C shall be insulated unless specifically noted otherwise. b) Personnel Protection. Piping above 70°C and located where it is possible for operating personnel to come in contact with the hot surface in normal operation shall have insulation to prevent the outside surface of the insulation from being above 50 °C, unless specifically noted otherwise, such pipe to be insulated will be shown on the drawings, and thickness will be shown. ©) Cold insulation. All pipe systems having an intemal temperature greater than -10°C which will result in sweating, or freezing on the surface shall be insulated. 4h NESTEC S.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 2 of 6 11.4 INSULATION OF HOT PIPIN 1.4.1 Material; a) Fiberglas and asbestos insulation shall not be used. Within the process areas, calcium silicate shall be used. The same material as the cold insulation may be used if the temperature range is within the manufacturers recommendation. b) Calcium silicate shall perform satisfactorily through a temperature range of 650 °C and have a thermal conductivity not greater than 0.05 watt per meter-Kelvin at a mean temperature of 38°C. ©) Pre-moulded fitting insulation shall be factory formed to size and shape to fit snugly over the fitting. Units shall be furnished in halves for ease of application, 4) On single layer construction, the sectional pipe insulation shall be applied on the pipe with the end joints staggered and held in place with tie wires, at least four per meter section. ©) On two-layer applications, the first layer of sectional covering shall be applied to the pipe with the cend joints staggered and held in place with tie wires, at least four meter per section and the cracks, joints and voids filled with insulation cement. The outer layer shall then be installed with both end and side joints staggered with those in the first layer and bound on with tie wires on 300 mm centres. f) Banding materials: Bither wire ties, bands or stripping may be used, with due consideration to the type of insulation, ease of installation and prevention of damage to the insulation material. 8) Wire ties shall be as follows: * For pipe size less than 200 mm, use 1.2 mm Dia. * For pipe size 200 to 500 mm, use 1.5 mm Dia, © Soft annealed galvanised wire shall be used on the inner layer of multilayer construction. h) Insulating cement is to be used in the hand moulding of small fittings and for pointing up voids and cracks in pipe covering. It shall be especially designed for one coat and shall weigh no more than 288 Kg/CuM when dry. It shall be able to withstand a temperature of 760 °C and the thermal conductivity shall not be greater than 0.012 Watt/meter-Kelvin at a mean temperature of 150°C. i) The insulation shall be completely covered by suitable mechanical protection such as stainless steel, aluminium or galvanised sheet. J) Alll surfaces shall be painted in accordance with Chapter 11 before insulation. The owner or third party representative shall approve the completed painting, 11.4.2 Val sulation Fittings to be covered. Fittings, valves and accessory items that require insulation shall be listed in the table below unless specifically noted otherwise. or NESTECS.A., Vevey, Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 3 of 6 TEMPERATURE °C - | item 60-100°C 101-204°C | 205°C and above Elbows Insulate Insulate Insulate Tees Insulate Insulate Insulate Reducers Insulate Insulate Insulate Valves NO NO Insulate Unions __|[No No Insulate Flanges NO NO Insulate Traps NO NO Insulate | Strainers NO NO Insulate 11.4.3 Expansion Joints Provision for expansion movement shalll be provided in all runs of single layer pipe insulation on piping operating at temperatures over 370 °C. 25 mm expansion gaps shall be installed for every 6 meters of straight runs which do not have a break in the covering such as would be found at a flanged fitting, elbow or valve. The gap shall be filled with high temperature wool insulation and the void enclosed with a collar of pipe insulation of the same material and thickness as the line insulation, To ensure the proper slippage, sheet metal sleeves shall be installed under the insulation collar. The Pipe insulation collar shall lap each side of gap at least 50mm. 11.4.4 Pipe Support Points a) The void occurs at U-bolts, ring and clevis type hangers and at riser in the covering on pipe systems over 120° C shall be filled with plastic insulating cement and finished to match the adjoining pipe covering, b) Where pipe insulation protection saddles are used the void in the saddle under the pipe shall be filled with insulating cement and the pipe covering jacket brought up neatly and sealed around the saddle. INSULATING SLEEVES: On hot piping where special oversize sleeves have been provided in the walls, floors and ceiling, the pipe covering and jacket shall be run continuos through the sleeve ipe In: n ) Pipe insulation shall be terminated at all uninsulated unions, valves, traps, strainers, and pipe support points and at all flanged connections regardless of whether the flange is insulated or not. b) On flanged connections the insulation shall be stopped off far enough away from the flange to permit removal of bolts without damage to the insulation. ie IC S.A, Vevey, CI-ENGISERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 4 of 6 ©) On the lower temperature heated piping where the unions, valves, etc. are not insulated, the cut off points shall be kept as possible to the accessory items. 11.5 INSULATION OF COLD PIPING All cold insulation stated herein is applicable only to Chilled water line with temp above -10° C, for below -10°C refer to TMN-242.10 Ammonia safety audit guide. 11.5.1 Materials a) All insulating material shall have a rigid closed cell structure and be at least flame retardant and self-extinguishing. b) Foamed-in-place insulation may be used with prior approval provided that a reliable method can be demonstrated to detect gaps in the foamed insulation, ©) Pre-moulded fitting insulation shall be factory formed to size and shape to fit snugly over the fitting. Units shall be furnished in halves for ease of application. All insulation shall be completely covered with an approved vapour barrier that shall be completely sealed to prevent moisture ingress. d) All adhesive and sealers shall be waterproof. ©) A good vapour barrier coating is mandatory on all pipes and fittings, so particular attention shall be made to insure that enough coats and proper sealing is accomplished. f) The insulation shall be completely covered by suitable mechanical protection such as stainless steel, aluminium or galvanised sheet. Metal claddings shall be held in place with stainless stee! metal bands. Screw or pop rivets shall not be used as they damaged the vapour barrier and tend to loosen with time. Fitting Ins a) Fittings, valves and accessory items which require insulation shall be as listed below unless specifically noted otherwise, TEMPERATURE °C Tem Temp.<-10°C 10 to 10°C Above 10°C ~| Elbows * Tasulate Tnsulate Tees ¥ Tnsulate Tnsulate Reducers ¥ Tnsulate Tnsulate Valves * Insulate Insulate Unions ¥ Tnsulate Tnsulate Flanges ¥ Tnsulate Insulate "FRefer to TMN-2210 Aromonia sfey ait guide b) All valves and fittings on cold piping and equipment shall be insulated in a manner that will permit the removal, replacement and resealing of the insulation without damage for maintenance. c) Insulation shall be applied with tightly butted joints, free of voids and gaps. 4? NESTECS.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 5 of 6 4) All insulation shall be sealed to the pipe lines a minimum of 150 mm from any termination of insulation. The vapour barrier shall also be positively sealed to the pipe surface at the termination points. ©) The vapour barrier shall also be sealed with an approved adhesive to achieve perfect seal. End butt joints shall be similarly sealed using factory finished butt strips and adhesive. Alll foamed insulation shall be prepared in accordance with the manufacturers recommendations, preps particularly with regard to mixing, and curing temperatures. 8) All covering boxes shall be suitably reinforced and vented to prevent deformation during foaming. h) The following method is given as guidance to the contractor: * 4.25 mm (1 inch) layer of mineral wool shall be wrapped around the fitting to prevent sticking before injecting foam into the box. Flanges and screwed joints may be wrapped in polyethylene film in licu of rockwool to achieve mould release. + Removable sheet metal boxes shall be placed around fitting, after completion of the pipe insulation, and sealed to the insulation cladding with silicone sealer or similar. * The metal boxes shall be constructed in two halves and held in place with approved stainless steel snap clips or bands. Screws or pop rivets shall not be used. + The insulation boxes for valves shall stop below the thread for the spindle seal caps or other maintainable components. * The box is filled with injected foam with similar characteristics as that used for the main insulation. * On completion, all leaked foam shall be cleaned off and vent and filling holes shall be covered and sealed in an approved manner. i) The contractor may propose alternative insulation scheme provided that the intent of this section is complied with. 11.5.3 Termination of pipe insulation/sealing end a) All insulation shall be sealed to the pipe lines a minimum of 150 mm (6 in) from any termination of insulation. The vapour barrier shall also be positively sealed tot the pipe surface at the termination points. b) The vapour barrier shall also be sealed with an approved adhesive to achieve a perfect seal. 154 Expansion Joints a) Provisions for expansion and contraction shall be made in the insulation as required. ‘b) Particular care shall be taken to ensure that the insulation on expansion and contraction joints does not prevent normal movement. The insulation shall also be arranged to ensure that normal movement does not damage the insulation or vapour barrier. uu Pc a) Approved arrangements shall be provided to maintain continuity and eliminate “cold bridges” at all supports, wall penetrations, connections to equipment, 4 NESTEC S.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 11, Piping Insulation Specification Page 6 of 6 b) Insulating sleeves: On cold piping where special oversize sleeves have been provided in the walls, floors and ceiling, the pipe covering and jacket shall be run continuos through the sleeve. The insulation and vapour barrier shall be continuos through all wall and similar penetrations. ©) Approved supports arrangements are: ‘* Seasoned, rot proofed hardwood. Bitumen or other impervious barrier, shall be placed between the wood and any metal surface, * Special hard insulating foam that has a crushing strength sufficient to support the weight of the piping without crushing over an extended time. d) Protection saddles shall be fitted under the cladding at all pipe supports and penetrations to prevent crushing of the insulation. 11.6 MECHANICAL PROTECTION (Cold/Hot) 11.6.1 Materials The following mechanical protection shall be used on alll insulated piping and shall be locked-on type system, For corrosive and hygienic process, Stainless steel sheet shall be used with a minimum thickness of 0.5 mm or Gauge 26. For stripping fastener materials shall be stainless steel or Monel pop rivets or either self-tapping metal screw. The corrosive areas are as follows: CIP/Hygienic process Demin/Soft water plant Waste water plant Cooling towers Any other areas where atmosphere may be corrosive. For outdoors and less-corrosive environments, Aluminium sheet shall be used with a minimum thickness of 0.6 mm or gauge 24, Where approved by the owner or third party representative, Galvanised metal sheet with a minimum thickness of 0.5 mm or gauge 26 shall be used as an alternative to aluminium metal sheet. 1.6.2 Details a) The jacket shall be pre-cut in approximately 1 meter length, to a size fit snugly to the outside of the insulation material. The jacket shall be furnished with interlocking side laps and provided with high temperature end sealing strips. b) The pre-cut metal jacket shall be slipped over the insulated pipe with the side seam positioned along the horizontal centre line of the pipe with the folder portion of the side seam lock pointing downward to shed water. Insert the lower plain edge on the jacket into the opening of the locking and push into the fold for firm seal. Butt edges of the jacket together and aligned the longitudinal seams. End joints shall be overlapped at a minimum of 10 mm. Sealer bonds shall be used at all end joints between sections. In cases where pre-cut metal jackets not available, an alternative method using strapping and self tapping sheet metal screws or blind rivets may be substituted providing prior written approval to the ‘owner or third party representative. af NESTEC S.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999Piping Engineering Reference: Chapter 12, Piping Colour Coding Page 1 of 4 12.0 PIPING COLOUR CODING 12.1 IDENTIFICATION * Pipe lines are identified according to the media flowing through with coloured signs. The signs containing the Identification of media, * Pipe lines are painted in colour, as specified below under section 12.2, if not insulated. Cladding to remain not painted, * Coloured rings around the pipes (stripe) are only allowed for media identification covered under section 12.6. 12.2 CLASSIFICATION OF MEDIA (as an example) * The media flowing through the pipes are divided into 10 groups according to their general property and given semi-meaningful colour coding as list below: The colour may vary from one code to another. MEDIA REMARKS Water Chilled Water Green RAL 6010 Silver (Al. Cladded) Colour of cladding Silver (AT. Cladded) Colour of cladding Blue (RAL 5009) Combustible gas Yellow (RAL 1012) Non Combustible gas Yellow (RAL 1012) Acid Orange (RAL 2000) Lye Purple (RAL 40001) Combustible liquid Brown (RAL 8001) ‘Non Combustible liquid Brown (RAL 8001) Note: RAL Nos. is a standard European colour by Delta Bunddelta” Mig. Alternative may be used which the colour is nearest to said RAL Nos. with approval from the owner. 12.3 ARRANGEMENT OF SIGNS ‘* The signs shall be clearly visible fixed on the pipe by self adhesive labels with UV-resistant Hi- Glow resistant colour printing or properly painted on the pipe itself (as an alternative). The signs shall be placed on the beginning and at the end of each pipe and before and after each junction or at places important for the operation. (¢.g. wall penetration, before and after bends, pressure reducing stations, etc.) ‘+ The signs shall not replace operating instructions of an equipment fixed to the pipe concerned. oe NESTECS.A., Vevey, CT-ENGISERV Example only “TM-240.0 / December 1999Piping Engineering Reference: Chapter 12, Piping Colour Coding Page 2 of 4 12.4 FORM AND DIMENSION OF SIGN ‘The form of the signs is to be visible from floor level. The direction of the pointed sign end indicates the flow direction of the media. If the flow is possible either both ways, The signs shall have on both sides pointed ends (see page 4 for various examples). 12.5 INDICATION ON THE SIGN © The media flowing through the pipe will be indicated according to the group colour (see below) with detail description, Note: Chemical formulas such as C2H2 as description is not allowed. * For the group colour, the colour coding described below shall be used. Inflammable liquids, gases and dangerous media described below are specifically indicated by a red (RAL 3003) arrow at the sign pointed end. (Those with marked “X” on the OVERVIEW). The rest will be indicated by white (RAL 9002) arrow. * The lettering in group 1,2,3,7,8 and 9 is made in white (RAL 9002). For group 4,5,6 in black (RAL 9005). * Lettering height according to pipe diameter are as follows: (outer diameter includes insulation) Sign Feght 12.6 ADDITIONAL IDENTIFICATION (as an example) * Additional complementary code must be added to indicate: pressure, temperature or other relevant information. * Dangerous media, are all kind of medium which are easily inflammable, poisonous, creating poison vapours or other reasons such as high-temperatures and pressures which endanger life, health or the entire manufacturing operation. © Fire fighting pipe lines have to be additionally codified with red-white-red ring around the pipe. The white area is filling up 50% of the total area, while each red ring fills up 25% of the total area. In the white field the character “F” has to be placed in the colour of the concerning extinguish- medium. (e.g. green=water, red=steam, yellow=N2 or CO2, brown=foams). OVERVIEW: GROUP] IDENTIFT- RED ARROW | LETTER coLoR | CATION REQUIRED (For safety) GREEN [1 Cooling water Chilled water Drinking water Treated water Condensate(with press. WHITE indication) (RAL9002) Boiler feedwater Boiler chemical feed Hot water (with temp. indication) Waste water coloured Waste water uncoloured ey SA, Vevey, CHENGISERV ‘Example only “TM-24010/ December 1999Piping Engineering Reference: Chapter 12, Piping Colour Coding Page 3 of 4 Alcad SILVER) HP Steam 18Bar MP Steam 8.5Bar LP Steam 3.5Bar WHITE (RAL9002) Blowdown AIR ‘Compressed air 7Bar Instrument air at SBar Fresh air Pneumatic air (Vacuum) WHITE Hot air (RAL9002) Vent Supply air (conditioned) Return air (conditioned) YELLOW COMBUSTIBLE GAS LPG (pressure) Ammonia BLACK Natural Gas (pressure) (RAL9005) ‘YELLOW NON COMBUSTIBLE GAS TRATIOTY Nitrogen gas BACK Carbon dioxide (RAL9008) Chlorine gas ‘ACID. Hydrochloric acid BLACK (RAL9005) LYE RAL AT) Caustic soda WHITE (RAL9002) BROWN COMBUSTIBLE LIQUID TRALADOTY Diesel fuel #2 Bunker fuel #6 Gasoline WHITE (RAL9002) BROWN, NON COMBUSTIBLE LIQUID. (RALRDOTT Hydraulic oi WHITE, x x (RAL9002) Example only 1M-240.0 / December 1999Piping Engineering Reference: Chapter 12, Piping Colour Coding Page 4 of 4 DI 33 NESTECS.A., Vevey, CT-ENG/SERV Example only ‘TM-240.0 / December 1999Piping Engineering Reference: Chapter 13, Standard Drawings 13.0 STANDARD DRAWINGS This chapter from 13.1 to 13.5 is a collection of a large number of drawings showing the detail design of piping. Explanation within the drawing informs the users on the reason of some details he is a perhaps not familiar with. Caution: The majority of these drawings are related to industrial services. Before to use them for processing areas, check mainly on hygiene if they do not need any modification Symbols: ‘The main symbols used for these drawings are described in the TM-221.18 "Guidelines for the establishment of drawings for Block diagram, Manufacturing flowsheet, Process flowsheet, Piping and instrumentation diagram". 13.1 PIPING DETAILS TITLE DRAWING SHEET Nr Temperature Connection Piping TM-240.07 001 z Pressure Connection Piping TM-240.07 002 3 Orifice Flange Piping TM-240.07 003 Z Spectacle Blinds TM-24007 004 3 ‘Steam Trap Piping TM-240.07 005 3 ‘Steam Pressure Reducing Station TM-240.07 006 3 Vents and Drains TM-240.07 007 7 Uhility Stations TM-240.07 008 a Utility Hose Rack TM-240.07 009 z Steam Tracing TM-240.07 010 @ Typical Insulation Details TM-240.07 011 8 Pipe Identification TM-240.07 012 3 Branch Connection Piping TM-240.07 013, T nee NESTECS.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999TEMPERATURE CONNECTION PIPING 1.0 PIPING STANDARD DETAIL FOR TEMPERATURE CONNECTIONS. 2.0 DESIGN. APPLICATION 2.1 TEMPERATURE INSTRUMENTS AND TEMPERATURE WELLS SHALL BE SPECIFIED ON THE INSTRUMENT SPEC. SHEET BY CONTROL SYSTEMS ENGINEERING. 2.2 THE THERMOWELL PENETRATION IS SATISFACTORY UP TO AND INCLUDING SCHEDULE 160 PIPE, 2.3 TEMPERATURE CONNECTIONS SHALL BE ACCESSIBLE FROM GRADE, PERMANENT LADDER OR PLATFORM. THOSE LOCATED UNDER 4500mm ABOVE HIGH POINT OF FINISHED SURFACED AND IN PIPEWAY SHALL BE ACCESSIBLE BY PORTABLE LADDER. THOSE ABOVE 4500mm SHALL BE ACCESSIBLE FROM ‘A PLATFORM OR PERMANENT LADDER. 2.5 USE THE FOLLOWING FOR SELECTION OF CONNECTION DETAIL: 2.5.1 USE ALTERNATES ONLY READABILITY ACCESSABILITY, OR CLEARANCES CANNOT BE OBTAINED BY STRAIGHT CONNECTION. ARROWS DESIGNATE DIRECTION OF FLOW. 2.5.2 ADVISE CONTROL SYSTEMS ENGINEERING WHERE THE ALTERNATE DETAILS ARE USED. 2.5.3 IN PIPING OF BUTTWELD CONSTRUCTION, 76mm IS THE MINIMUM SIZE LINE TO WHICH TEMPERATUERE CONNECTIONS MAY BE ATTACHED. BUTTWELD PIPING OF SMALLER SIZE SHALL BE INCREASED TO 76mm, USING CONCENTRIC REDUCER. 2.5.4 IN PIPING OF SCREWED OR SOCKETWELD CONSTRUCTION,THE PREFERED METHOD OF TEMPERATURE INSTRUMENT CONNECTION IS TO SWAGE UP TO 76mm. AT CHANGE IN PIPE DIRECTION,ALTERNATE CONNECTION CAN BE USED BY SWAGING UP TO SOmm TEE ( SEE NOTE 2.5.1 ). 3.0 FABRICATION DETAILS 3.1 FABRICATION NOTES 3.1 PIPE MATERIAL SHALL BE IN ACCORDANCE WITH LINE CLASS SPECIFICATIONS. 3.1 SEE INSTRUMENT SPECIFICATION SHEET FOR THERMOWELL TYPE. DRAWN MARCHS6 J af. 1 OF 2 CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Drawings | APPROVED | MARCH96 rm: TEMPERATURE CONNECTION PIPING TM-240.0 / 0013.0 FABRICATION DETAILS (CONTINUED) 3.2 TEMPERATURE INSTRUMENT CONNECTION FOR BUTTWELD PIPING-SCREWED THERMOWELL DESCRIPTION 25mm 6000 # THREDOLET 25mm 6000 # SCREWED ELBOLET 25mm 6000 # SCREWED LATROLET 3.3 TEMPERATURE INSTRUMENT CONNECTION FOR BUTTWELD PIPING-FLANGED THERMOWELL FLANGED THERMOWELL DESCRIPTION 25mm FLANGE ‘25mm WELDOLET ‘25mm ELBOLET 25mm LATROLET 1 ‘3.4 TEMPERATURE INSTRUMENT CONNECTION FOR SCREWED OR SOCKETWELD PIPING-SCREWED SCREWED THERMOWELL PIPING INSTR. PIPING DESCRIPTION = 6000 # THREDOLET = 6000 # SCREWED FULL COUPLING ‘SOCKET WELD TEE x 25mm x 50mm SCREWED TEE Nestle | MARCH96 [i 2 0F 2 CHECKED MARCH96 iping Guideline: Chopter 7, Standard Drawings | APPROVED MaRCHa6 | 35 eee TURE CONNECTION) TM—240.0 / 001PRESSURE CONNECTION PIPING 1.0 PIPING STANDARD DETAIL FOR PRESSURE INSTRUMENT CONNECTIONS. 2.0 DESIGN APPLICATION 2.1 FOR PRESSURE INSTRUMENT CLEARANCES,USE THE FOLLOWING DIMENSIONS. ADDITIONAL CLEARANCES SHALL BE ALLOCATED FOR MAINTENANCE ANO ACCESSIBILITY: 2.1.1 GAUGE WITHOUT ACCESSORIES HORIZONTAL MOUNTING VERTICAL MOUNTING LOCATED AT GRADE PIPE OR VESSEL, NIPPLE ste. |_ PIPING 2.1.2 GAUGE WITH SIPHON (FOR STEAM SERVICE) HORIZONTAL MOUNTING VERTICAL MOUNTING + 8 f SEE NOTE, PIPING GAUGE WITH DAMPER (FOR PULSATING SERVICE) HORIZONTAL MOUNTING. VERTICAL MOUNTING MoviFicarions: NOTE “A” : BLEED LINE VALVE, OPTION TO BE SPECIFIED BY THE COMPANY zy | DRAWN MARCHQ6 J SHI. 1 OF 3] Piping Guideline: Chapter 7, Standard Drawings J APPROVED PRESSURE CONNECTION PIPING TM-240.0 / 002 iaPiping Guideline: Chapter 7, Standard Drawings | APPROVED PRESSURE CONNECTION PIPING PRESSURE CONNECTION PIPING 2.0 DESIGN APPLICATION (CONTINUED). 2.1.4 GAUGE WITH DIAPHRAGM HORIZONTAL MOUNTING VERTICAL MOUNTING 130 | DIAPHRAGM WITH 25mm. 2.1.3 GAUGE WITH DAMPER (FOR PULSATING SERVICE) FLANGE To MATCH EQUIP. Dd 3.0 FABRICATION DETAILS. 3.1 FABRICATION NOTES 3.1.1 PIPE MATERIAL SHALL BE IN ACCORDANCE WITH LINE CLASS SPECIFICATIONS. 3.1.2 SEE INSTRUMENT SPECIFICATION SHEET FOR THERMOWELL TYPE. DRAWN MARCHS6 | 94 2 OF 3 CHECKED. PRESSURE CONNECTION PIPING TM-240.0 / 0023.0 FABRICATION DETAILS (CONTINUED) 3.2 PRESSURE INSTRUMENT CONNECTION PIPE OR FLANGE To MATCH EQUIP, (50mm min. size) v J 7 \ ~--47-- u 3 pipinc _| _ INSTR. \ / ¢ \ 7 \ DESCRIPTION 19mm x 75mm LONG NIPPLE (IF REQ'D.) OR SWAGE 19mm = BLOCK VALVE BRANCH FITTING-OMIT WHEN PI IS ON VESSEL Toram = N PIPING ORAWING [MARCHO6 [SHI 3 OF 3 Piping Guideline: Chapter 7, Stondord Drawings 3f ms PRESSURE CONNECTION PIPING TM-240.0 / 002ORIFICE FLA! 1.0 PIPING STANDARD DETAIL FOR ORIFICE FLANGE 2.0 DESIGN APPLICATION 2.1 ORIFICE TAP BLOCK VALVES SHALL BE na pibaigmm FOR 8008 FLANGE RATING 23 2a FROM CONTROL SYSTEMS ENGINEERING. USE THE FOLLOWING DIAGRAMS TO DET WHEN TRANSMITTERS ARE LINE MOUNTE 25 UPSTREAM=150 ALTERNATE TAP LOCATIONS REQUIRE APPROVAL FROM CONTROL SYSTEMS ENGINEERING CLEARANCE FOR LINE MOUNTED FLOW TRANSMITTER SHALL BE SHOWN ON PIPING PLANS. 45" UP TAPS FOR STEAM MAY BE USED IF REQUIRED IN PIPEWAYS WITHOUT APPROVAL DOWNSTREAM=907— =} “| INGE TAP PIPING TAP CONNECTIONS. 2mm FOR 600# FLANGE RATINGS AND BELOW 3S_AND. ABOVE. ERMINE CLEARANCE FOR ORIFICE FLANGE TAP PIPING ED: (ee OF PIPE 300 TOP OF PRE WAMETER OF PIPE LOCATE ON EMHER SIDE, UPSTREAM OR DOWNSTREAM VAPOR AND STEAM (TAPS ON TOP) LOCATE, EMHER UPSTREAM OR bose) ELEVATION TOP OF PIPE 600 SIDE OF PIPE 200 3 | UPSTREAM= 15D PLAN LIQUID (TAPS 1 ELEVATION AND STEAM (Attern, ON SIDE, 4S*5, EY SIDE OF PIPE LOCATE. ETHER UPSTREAM OR —] DOWNSTREAM UPSTREAM=150 8 [ BOTTOM oF PIPE + MODIFICATIONS: Nestle. Piping Guideline: Chapter 7, Standard Drawings me: ORIFICE FLANGE TAP PIPING DRAWN CHECKED ‘APPROVED | TM-240.0 / 003 RVORIFICE FLANGE TAP PIPING 3.0 FABRICATION DETAILS 3.1 FABRICATION NOTES 3.1 PIPE MATERIAL SHALL BE IN ACCORDANCE WITH LINE CLASS SPECIFICATIONS. 3.1 ORIENT VALVE HANDWHEELS AWAY FROM LINE MOUNTED FLOW TRANSMITTER. 3.1 ALL CONNECTIONS TO ORIFICE FLANGE TAPS SHALL BE NPT. 3.2 ORIFICE FLANGE TAP PIPING (PREFERED) VAPOR SERVICE (THIS NIPPLE FARTHEST FROM LINE MOUNTED —.4 mee A LIQUID & STEAM SERVICE DESCRIPTION x 150mm LONG NIPPLE ( TOE-XxS ) x 75mm LONG NIPPLE ( TOE-XXS ) BLOCK VALVE ( SCREWED x SOCKETWELD ) ‘SCREWED PLUG 3.5 ORIFICE FLANGE TAP PIPING (ALTERNATE) VAPOR SERVICE LIQUID AND STEAM SERVICE BOLT HOLES TO ‘STRADDLE BOLT HOLES TO STRADDLE FAR SIDE THIS G DESCRIPTION 12mm x 75mm LONG NIPPLE ( TOE-XxS ) 12mm BLOCK VALVE (SCREWED x SOCKETWELD) 2mm SCREWED PLUG Nestle DRAWN | MARCHS6 CHECKED, | MARCHS6 ‘APPROVED. Piping Guideline: Chapter 7, Stondord Drawings me: ORIFICE FLANGE TAP PIPING TM-240.0 / 003SPECTACLE BLINDS 1,0 PIPING STANDARD DETAIL FOR SPECTACLE BLINDS. 2.0 DESIGN APPLICATION 2.1 BLINDS SHALL BE PROVIDED WHERE INDICATED ON THE FLOW DIAGRAM. 2.2 BLINDS SHALL BE SAME MATERIAL TYPE AS PIPE. 2.3 BLINDS SHALL BE ACCESSIBLE FROM GRADE OR PLATFORM. 2.4 WHEN BLIND EXCEEDS 45 KG. LIFTING AND HANDLING FASCILITIES SHALL BE PROVIDED: 2.4.1 “MOBILE” HANDLING SHALL BE BY CRANE OR "CHERRY PICKER” TYPE EQUIPMENT, DEPENDING ON WHAT IS AVAILABLE IN THE PLANT. GRADE ACCESS AND REACH CAPABILITIES OF THE EQUIPMENT MUST BE INVESTIGATED. FLANGES WITH BLINDS ARE TO BE STAGGERED WHEN GROUPED: —{—— 300mm DESIGN OF LINE BLINDS FOR CARBON.ALLOY AND STAINLESS STEEL IS PER API-590 WHERE "OFF THE SHELF” BLINDS ARE PURCHASED,THICHKNESS("T") DIMENSIONS IN ACCORDANCE WITH THE MANUFACTURERS STANDARDS ARE ACCEPTABLE. 2.8 “T” DIMENSIONS ON FLANGE RATINGS NOT COVERED IN THIS CHART SHALL BE DEVELOPED AS REQUIRED TO MEET SPECIFIC CONDITIONS OF THE LINE. 2.9 SPECIAL CONDITIONS REQUIRING SPECIAL NON-FERROUS MATERIAL ARE TO BE ANALYZED INDIVIDUALLY. THEY SHALL BE CALCULATED PER ANSI-B31.3 AND 816.5, 2.10 USE THE CHART BELOW TO DETERMINE THE APPROPRIATE USE OF SPECTACLE BLINDS. FLANGE [20mm] 25 | 38 | 50 | 76 | 100 | 150 | 200 | 250 | 300 | 380 RATING T pt fpr [a isonr/rF [ 6 | 6 | 6 | 6 wo | | | | 19) 19 300gRF 6 6 | 10 wz] wil 2i| ‘SPECIFICATION BLINDS. MODIFICATIONS: DRAWN APRILOG [Hit OF 3 CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED mc: SPECTACLE BLINDS TM-240.0 / 0043.0 FABRICATION DETAILS 3.1 FABRICATION NOTES 3.1.1 DIMENSIONAL TOLERANCES SHALL BE AS FOLLOWS: +1mm =0.00mm ALL OTHERS —- + 2mm GASKET CONTACT SURFACE SHALL BE IN ACCORDANCE WITH 6.3.4 OF ANSI 816.5. UNLESS OTHERWISE SPECIFIED ALL SURFACES SHALL HAVE AN EASILY REMOVABLE RUST-PREVENTIVE COATING. WHEN A “SPECIAL FINISH” IS SPECIFIED FOR THE FACING,THE GASKET CONTACT SURFACE SHALL HAVE CONCENTRIC OR CONTINUOUS SPIRAL GROOVES,RESULTING IN A ROUGHNESS HEIGHT WITHIN THE RANGE OF 125 TO 250 AARH. REFER TO APPLICABLE LINE CLASS SPECIFICATION IN FOR MATERIAL TYPE. MATERIAL FOR CARBON STEEL BLINDS SHALL BE ASTM-AS16 GRADE 70 PLATE OR NPI AUTHORIZED SUBSTITUTE "T" DIMENSIONS ARE APPLICABLE FOR THIS MATERIAL ONLY DRAWN APRILOG [94.2 0 3 CHECKED. Piping Guideline: Chapter 7, Stondard Drawings ] APPROVED me: SPECTACLE BLINDS TM-240.0 / 0043.2 SPECTACLE BLINDS FOR 20mm TO 350mm R.F. FLANGES. TAG NUMBER GASKET CONTACT SURFACE SEE NOTE 3.1.3 T NOTES 2.10, 3.1.7 ae SECTION "A-A” 150¥R.F. ANSI ‘SSO§R.F. ANSI DM 8 DM B 2 2 27. 27. 48 8 60 60. Ed 89, 114 114 168 168 219 219 275 275 324 356 Piping Guideline: Chapter 7, Stondard Drawings Frm: SPECTACLE BLINDS APRILGG PSH. 3O 3 CHECKED ‘APPROVED. TM—240.0 / 004STEAM TRAP PIPING 1.0 PIPING STANDARD DETAIL FOR STEAM TRAP PIPING 2.0 DESIGN APPLICATION 2.1 STEAM TRAPS SHALL GENERALLY BE PROVIDED AT LOW POINTS,UPSTREAM OF CONTROL STATION, AT ALL DEAD LEG OF STEAM HEADERS AND AT LOW POINTS IN’ BRANCH LINES. MAXIMUM SPACING FOR STEAM TRAPS DRAINING STEAM HEADERSW SHALL BE 76000. 2.2 STEAM TRAPS SHALL; BE LOCATED BELOW AND AS CLOSE TO THE EQUIPMENT OR LINE BEING DRAINED AS WUCH AS POSSIBLE. STEAM TRAPS SHALL BE ACCESSIBLE FROM GRADE,PLATFORM. OR PORTABLE LADDER. 2.3 THE LINE CLASSIFICATION OF THE STEAM LINE SHALL BE CARRIED THROUGH THE STEAM TRAP AND UP TO THE LAST BLOCK VALVE. 2.4 NO INSULATION IS REQUIRED DOWNSTREAM OF A TRAP WHEN THE DISCHARGE IS OPEN-ENDED 2.5 DO NOT INSULATE TRAP PIPING BETWEEN BREAKOUT CONNECTIONS. 2.6 FABRICATION DETAIL SHOWN INDICATES A GENERAL ROUTING ONLY. FOR ACTUAL ROUTING REFER TO THE PIPING DRAWINGS. 2.7 SIZE OF PROCESS STEAM TRAPS WILL BE INDICATED ON P & ID'S. ‘DRAWN MARCH96 [SHI 1 OF 3 CHECKED. Piping Guideline: Chapter 7, Standard Drawings | APPROVED STEAM TRAP PIPING TM-240.0 / 005STEAM TRAPS 3.0 FABRICATION DETAILS 3.1. FABRICATION NOTES 3.1.1 SWAGE AS REQUIRED FOR REDUCTION FROM LINE SIZE. 3.1.2 "Y" STRAINER IS NOT REQUIRED WHEN TRAP IS FURNISHED WITH INTEGRAL STRAINER. 3.1.3 DELETE GATE VALVE WHEN HEADER BLOCK VALVE IS LOCATED CLOSE BY. 3.1.4 FIELD TO PROVIDE PROPER SUPPORT AS REQUIRED. 3.1.5 FIELD TO ORIENT VALVE HANDWHEELS FOR BEST ACCESSABILITY. 3.2 DETAIL "A" — DRIP POT LOCATE ORIP POT TO CLEAR SUPPORT — USE_LINE SIZE BOOT WHEN USING if TEE APPLICATION S10 TRAP BOOT AND WELD CAP. TO BE SCH. 80 MIN. BLOW-OFF VALvE(PLUGGED) SEE TABLE BELOW DRIP POT AND VALVE SIZE TABLE HEADER SIZE DRIP Por size | yALVE Swe | LINE SIZE 00mm & SMALLER| LINE SIZE 20mm 25mm 1/2 OF HEADER ‘50mm a ances | S46 tr 20mm 25mm SIZE" 100mm MODIFICATIONS DRAWN APRILSS CHECKED Piping Guideline: Chapter 7, Standord Drawings | APPROVED STEAM TRAPS TM-240.0 / 005 re:3.0 FABRICATION DETAILS (CONTINUED) 3.3 BUCKET TRAP DRAWN ‘APRILQG [5H 50F 3 CHECKED APRIL9E Piping Guideline: Chapter 7, Stondord Drawings | APRILSE ‘STEAM TRAPS . L BUCKET TRAP TM-240.0 / 005 ime:RELIEF PIPE TO ‘ATMOSPHERE HP. STEAM IN STEAM TO SYSTEM ‘SET 10K HIGHER THAN. NORMAL OPERATION PRESSURE ! To Low PRESSURE ‘CONDENSATE LINE. 4 AR paessune EUEr VALVE ‘STRAINER —~. PIPE cw Floor ‘STAND STEAM PRESSURE REDUCING VALVE FLooR STAND. /". . BAR FOC PONT FLOOR LINE RAIN INSTALLATION NOTES — INSULATE ALL STEAM AND CONDENSATE PIPING. SEE SPECIFICATIONS FOR INSULATION THICKNESS. INSTALL THE PRESSURE REDUCING VALVE AND CONNECT-PIPING SO THAT VALVES MAY BE REMOVED WITHOUT THE NECESSITY OF PROVIDING TEMPORARY SUPPORTS FOR ADJUSTING PIPING. CLEAN ENTIRE STATION AFTER COMPLETION WITH INDICATION OF PIPE DIAMETERS AND THE DIMENSIONS,THIS SKETCH CAN BE USED FOR PIPE ERECTION. DRAWN | APRILGG [103 CHECKED Piping Guideline: Chapter 7, Stondord Drawings | APPROVED STEAM PRESSURE STATION SINGLE STAGE (FRONT ELEVATION) |TM-240.0 / 006"NOLLOZUI Jdld 3HL YOs G3SN 38 NV HOLNS SIMI'SNOISNIMIG 3HL GNY SUILINVIG 3dld 40 NOLLVOIGNI HLIM “NOUITANOD ULV NOLLVIS ONIdld 3YUN3 NVIID “ONidld INZOVPGY NOs SLYOddNS AYVYOINIL ONIGIAOd 40 ALISS3O3N 3HL INOHLUM Q3AOW3Y 38 AVM S3ATVA LVHL OS ONidid-SNUDGNNOD ONY 3ATVA ONIONGI 3UNSSHd 3HL TWISNI (SS3NNOIHL NOLLVINSNI YOS SNOILVOISIOIdS 33S) “ONIdld 31VSN3GNOD GNV AV3IS TIY 3LVINSNI — SALON NOMLVTIVISNI “wid did r SUBLIMVIO 3éld OF MNMINI waa Nive BT HO-TESR Toma cat 3x 2 GNVS BOOTS 3nWaoNgnaRe reed oo Sunssad MVS su andar fl 7 | MASSaag : aid RV TM—240.0 / 006 ‘APPROVED. rl ° Wy’ Osuzonaae) NMOS “0 ava > oe \[/ 2000 aunssa owe "0 , Standard Drawings aaminswr a hd FRONT ELEVATION sar avskcona9 BANSSHd MOT OL/E | + RUNSSRd NOUVETdO TRON oN NVHL 83HOIH 4vaz 13S Tt Shiva ae nese WNGISAS OL AALS NGISAS OL AIRS ” ‘UIHASOMLY OL en TWO STAGE WITH FLOW METER STEAM PRESSURE REDUCING STATION Piping Guideline: Chapter frm"NOILO3Y3 3dld 3HL_YOs GISN 3A NYO HOLANS SIMI'SNOISN3MIG 3H1 GN SU3L3NVIO 3dld JO NOLLVDIGNI HLM « "NOUINdNOD YILIY NOLS ONidld JULN3 NYITO - “ONidld INZOVPQY YO SLYOdNS AYVYOANAL ONIGIAOYA 40 ALISSIOIN 3HL LNOHLIM Q3AONY 38 AVM S3ATVA LVHL OS ONIdld-ONILDINNOD GNY AVA ONIONG3Y 3UNSS3¥d 3HL TIVISNI ~ (SS3NNOIHL NOLLVINSNI YO4 SNOLLVOISIDIS 33S) “ONIdld 3LVSN30NOD GNY WW31S TI¥ 3LVINSNI ~ SALON NOLLVTIVLSNI APRILOG [SH 3 OF 3 wo 240.0 / 006 wrio = TT a = ease fbrvus oor AWA 440-KO18 Nios x4 ‘onvis Yow ois 800 agg = / >= 3xwwA onSn34 EGF RV aKwWA oNongy ye BanSsBHd MAIS ys | uy S sO sazona3y 2ENMUS CHECKED, APPROVED Nestle, Piping Guideline: Chapter 7, Standard Drawings SS¥d 48, NN__31YSN3GNOO py sansa or 01 BANSSR4d NOUVEO TMEON NVA HOH X01 3s aNwh Sn 3anss3ie raisis oL raisis oL wvas wivas 2anss3i AOI sunset SIM G]N231NI wi mvs SH pedHasonuy oL auanasonuy of Y did 43038 did 4338 STEAM PRESSURE REDUCING STATION TWO STAGE (FRONT ELEV.)VENT AND DRAINS PIPING STANDARD DETAIL FOR VENTS AND DRAINS. DESIGN APPLICATION PRESSURE TEST VENTS AND DRAINS ARE REQUIRED AT ALL HIGH AND LOW POINTS IN A PIPING SYSTEMEXCEPT WHERE: 2.1.1 FLANGES ARE LOCATED AT HIGH OR LOW POINTS OF THE LINE. 2.1.2 INSTRUMENTS OR OTHER TYPES OF CONNECTIONS (i.e.,8LEEDS,PRESSURE TAPS,ETC.) ARE LOCATED AT HIGH OR LOW POINTS OF THE LINE. 2.1.3 HIGH OR LOW POINTS TERMINATE INTO EQUIPMENT THAT IS VENTED OR DRAINED. PRESSURE TEST VENTS AND DRAINS OVER 450mm ABOVE HIGH POINT OF FINISH SURFACE SHALL BE GROUPED TOGETHER AND MADE ACCESSIBLE FROM PLATFORM OR PERMANENT LADDER, WHENEVER POSSIBLE. PRESSURE TEST VENTS AND DRAINS IN PIPEWAYS SHALL BE LOCATED NEAR STRUTS OR BEAMS ‘AND GROUPED TOGETHER,WHENEVER POSSIBLE. MAINTAIN A 75mm MINIMUM CLEARANCE FOR PLUG REMOVAL. FABRICATION DETAILS. FABRICATION NOTES 3.1.1 ORIENT VALVE HANOWHEELS TO BE ACCESSIBLE FROM GRADE,PLATFORM OR PERMANENT LADDER. 3.1.2 PIPE MATERIAL SHALL BE IN ACCORDANCE WITH LINE CLASS SPECIFICATIONS. MODIFICATIONS: ms: DRAWN APRILQG SM. 1 OF 2 CHECKED, Piping Guideline: Chapter 7, Standard Drawings [| APPROVED. VENTS AND DRAINS TM-240.0 / 0073.0 FABRICATION DETAILS (CONTINUED) 3.2 VENTS AND ORAINS ~ UNVALVED AND VALVED 1509 THRU 600% UNE SIZE VALVED_ VENT Bro Sy oes == 0mm — (ScRo/sw) 29mm THRU 250mm (BUTTWELD) ge Bg ‘SCREWED/SOCKETWELD BUTTWELD DESCRIPTION ‘SCREWED PLUG TEE (NOT USED) SOCKOLET SCREWED CAP CONCENTRIC SWAGE BLOCK VALVE Nestle [2 APRILOG Jf. 2 0F 2 CHECKED Piping Guideline: Chapter 7, Standard Drawings] APPROVED ime: VENTS AND DRAINS TM-240.0 / 007Piping Guideline: Chapter 7, Stondord Drawings | APPROVED frm: UTILITY STATIONS 1,0 PIPING STANDARD DETAIL FOR UTILITY STATION PIPING. 2.0 DESIGN APPLICATION 2.1 LOCATION AND SERVICE REQUIREMENTS FOR EACH UTILITY STATION SHALL BE IN ‘ACCORDANCE WITH THE PROCESS ENGINEER 2.2 BRANCH CONNECTIONS FROM THE HEADER SHALL PREFERABLY BE FROM THE TOP OF THE HEADER 2.3 FABRICATION DETAILS SHOWN INDICATES A GENERAL ROUTING ONLY. FOR ACTUAL CONFIGURATION REFER TO THE PIPING PLAN DRAWING. 2.4 WHEN LOOKING AT A UTILITY STATION,PIPING SHALL BE ARRANGED SO THAT STEAM APPEARS ON THE LEFT,WATER ON THE RIGHT,AND AIR IN THE MIDDLE. 3.0 FABRICATION DETAILS 3.1 FABRICATION NOTES 3.1 PIPE MATERIAL SHALL BE IN ACCORDANCE WITH LINE CLASS SPECIFICATIONS. ORAWN [APRILOG Jom. 1 0F 4 CHECKED UTILITY STATIONS TM-240.0 / 008UTILITY STATIONS. 3.0 FABRICATION DETAILS (CONTINUED) 3.2 UTILITY STATION CONFIGURATIONS UTILITY STATION AT GRADE APRILQG [SHI 2 0F 4 Piping Guideline: Chapter 7, Stondard Drawings UTILITY STATIONS TM-240.0 / 008 me:UTILITY STATIONS. 3.0 FABRICATON DETAILS (CONTINUED) 3.2 UTITLITY STATION CONFIGURATONS (CONTINUED) 25, dn "OP can Ma Ye DRAWN APRILOG [SH SOF 4 ‘CHECKED Piping Guideline: Chopter 7, Stondard Drawings | APPROVED UTILITY STATIONS TM-240.0 / 008 me:UTILITY STATION AT VESSEL PLATFORM UTILITY STATIONS 3.0 FABRICATON DETAILS (CONTINUED) 3.2 UTILITY STATION CONFIGURATIONS (CONTINUED) ry TAPRILGG [HT 4 OF 4 Piping Guideline: Chapter 7, Stondard Drawings | APPROVED me UTILITY STATIONS TM 240.0 / 008UTILITY HOSE RACK 1.0 PIPING STANDARD DETAIL FOR UTILITY HOSE RACK. 2.0 DESIGN APPLICATION 2.1 ONE UTILITY HOSE RACK WILL BE LOCATED AT STATIONS WHERE STEAM AND WATER ‘ARE PROVIDED. 3.0 FABRICATON DETAILS 3.1 FABRICATON NOTES 3.1.1_IF ATTACHMENT SURFACE IS STEEL: FIELD SHALL OMIT BOLTS AND WELD PER SECTION "BB. 3.1.2 IF STEEL COLUMN IS FIREPROOFED,REMOVE FIREPROOFING AND WELD RACK TO TO STEEL COLUMN. REPAIR FIREPROOFING AFTER WELDING. 3.2 GALVANIZE AFTER FABRICATION. MODIFICATIONS: Nestle 2" APRILOG [SH 1 02 estle. CHECKED Piping Guideline: Chopter 7, Stondord Drawings J APPROVED UTILITY HOSE RACK TM-240.0 / 009 re:UTILITY HOSE RACK 3.0 FABRICATION DETAILS (CONTINUED) | see 3.2 UTILITY HOSE RACKS 1 Gotan NOTE 3.1.2 aye) 5] CONCRETE OR STEEL T__ Stee. PIPE SUPPORT COLUMN I~ cotuun (SEE NOTE 3.1.2) 7 20mm DIAMETER HOLE(TYP.) LOCATE AND INSTALL HOSE RACK 1200mm ABOVE Iso sol HIGH POINT OF FINISHED Ot tt 50) SURFACE OR PLATFORM en FRONT DESCRIPTION ‘3mm x 220mm x 660mm CARBON STEEL PLATE,ASTH=A36 20mm DIA. x 500mm LONG BAR Emm DIA. x 120mm BOLT,WITH HIGH STEEL ZING PLATED WITH CHROMATE FINISH. Nestle DRAWN | AMO APRILG6 [SHI 2 OF 2] CHECKED | EGF Piping Guideline: Chapter 7, Stondard Drawings | APPROVED) Riv UTILITY HOSE RACK TM-240.0 iE 009 me:STEAM TRACING PIPING STANDARD DETAILS FOR STEAM TRACING. DESIGN. APPLICATION 2.1 SEE PI&D FOR STEAM TRACER SIZES AND NO. OF TRACERS. TRACER MATERIAL 2.2.1 COPPER TUBING- MAY ONLY BE USED AS DEFINED BY PROCESS ENGINEERING TRACER RUNS~ SEE CHART NO.1 2.3.1 POCKETS SHALL BE AVOIDED AS MUCH AS POSSIBLE. 2.3.2 NPS 12mm LOW POINT DRAINS SHALL BE PROVIDED FOR TRACERS IN INTERMITTENT. SERVICE ONLY (e.g.: START-UP,SHUTDOWN AND PUMPOUT LINES- AS DEFINED BY PROCESS ENGINEERING. 2.3.3 WHEN INSTRUMENT TRACER BRANCHES FROM PIPING TRACER,LENGTH OF PIPING TRACER SHALL BE REDUCED ACCORDINGLY. TRACER CONDENSATE HEADER SEE CHART NO.3 TRACER SUPPLY HEADER— SEE CHART NO.4 2.5.1 DO NOT EXCEED THE AMOUNT OF TRACERS INDICATED. ‘SECUREMENT 2.6.1 CARBON STEEL TRACERS SHOULD BE ATTACHED TO PIPING WITH STAINLESS STEEL BANDS AT MAXIMUM INTERVALS OF 750mm TRACERS OF COPPER TUBING SHOULD BE ATTCHED WITH COPPER WIRE OF COPPER BANDS. 2.6.2 DO NOT SUPPORT ANCHOR OR GUIDE TRACER CLOSER THAN 450mm TO 90° CHANGE IN DIRECTION. 2.7 BREAK OUT FLANGES 2.7.1 BREAK OUT FLANGES SHALL BE PROVIDED ONLY FOR ITEMS REQUIRING FREQUENT REMOVAL. FLANGES MUST BE LOCATED OUTSIDE OF INSULATION. 2.8 BENDS 2.8.1 5 DIAMETER MINIMUM. 2.9 EXPANSION LOOPS 2.9.1 LOCATE EXPANSION LOOPS AT MIDPOINT BETWEEN ANCHORS . 219.2 EXPANSION LOOPS TO BE INSULATED ONLY WHERE REQUIRED FOR PERSONNEL PROTECTION. 2.9.3 PROVIDE 50mm SLOTS IN INSULATION FOR EXPANSION LOOP MOVEMENT 2.10 ANCHORS AND GUIDES 2.10.1 ALL ANCHORS AND GUIDES BY SUBCONTRACTOR. IT IS PREFERD THAT GUIDES BE INSTALLED BY MEANS OF UNI-STRUT OR EQUAL PIPE CLAMPS. DRAWN) APRILOG SHI. 1 OF § CHECKED 'e: Chapter 7, Stondard Drowings | APPROVED STEAM TRACING SPECIFICATIONS TM-240.0 / 010RUNS, LOOPS, ANCHORS & INSULATION BLOCKS 1.0 TRACER RUNS- CHART NO.1 1.1 MAXIMUM TRACER LENGHT IS DEFINED AS THE LENGTH OF TRACER IN CONTACT WITH THE LINE. 1.2 POCKETS SHALL BE AVOIDED AS NUCH AS POSSIBLE. 1.3. 12mm LOW POINT DRAINS ARE PROVIDED FOR TRACERS IN INTERMITTENT SERVICE ONLY. EXAMPLE : START UP OR SHUTDOWN LINES, PUMPOUTS (AS DEFINED BY PROCESS ENGINEERING). CHART NO.1 — MAXIMUM TRACER LENGTH & TOTAL POCKET LENGTH TRACER MAX. TRACER MAX. TOTAL DEPTH PRESS, KPog ‘SIZE LENGTH-mm_ OF POCKET mm 110 TO 180 9.5mm=12mm 61000 1500 345, 9.5mm=-12mm 61000 6000 430 9.5mm-—12mm 61000 7500 535 9.8mm=-12mm 61000 9000 690 9.5mm-12mm 61000 12000 1035 9.5mm-12mm 61000 18000 1380 9.5mm=12mm 61000 24000 NOTE: TRACER POCKET DEPTH IS THE DISTANCE THE TRACER RISES IN THE DIRECTION OF FLOW FROM A LOW POINT TO A HIGH POINT. THE TOTAL DEPTH OF POCKETS IS THE SUM OF ALL THE POCKETS ON THE TRACERS AND MUST NOT EXCEED THE FIGURE IN THE TABLE. 2.0 TRACER CONDENSATE HEADERS CHART NO.3 2.1 HEADER SHALL BE SIZED BY PROCESS ENGINEER FOR COMBINING MORE THAN 15 TRAPS. CHART NO. 3. TRACER CONDENSATE RETURN HEADERS 170 2 TRAPS - 19mm CONDENSATE HEADER 30 5 TRAPS - 25mm CONDENSATE HEADER 6 TO 15 TRAPS — 38mm CONDENSATE HEADER DRAWN APRILOG ISH 2 OF 6| CHECKED Piping Guideline: Chapter 7, Stondord Drawings | APPROVED ie STEAM TRACING RUNS,LOOPS,ANCHORS,_AND INSULATION. BLOCKS TM-240.0 / 0103.0 TRACER SUPPLY HEADERS- CHARTS NO.4 3.1 DO NOT EXCEED THE AMOUNT OF TRACERS INDICATED. PROVIDE MORE SUPPLY LINES IF ADDITIONAL TRACERS ARE REQUIRED. 3.2 FOR 2 OR MORE 19mm TRACERS, TH ESUPPLY LINE SIZE IS TO BE CALCULATED AND APPROVED BY PROCESS ENGINEERING. TRACER POSITION 4 ONE TRACER TWO TRACERS THREE TRACERS CHART NO.4 TRACER STEAM SUPPLY HEADERS TRACER AMOUNT STEAM SUPPLY SIZES OF TRACERS LINE SIZE REQ'D 702 Tamm 70 5 20mm 70 8 25mm 70 18 ‘dOmm (SEE NOTE 4.1) 12mm To 3 19mm TO 6 25mm 12mm 0.0. to 12 ‘38mm (SEE NOTE 4.1) ORAWN APRILOS JA. 5 oF 6 CHECKED. Piping Guideline: Chapter 7, Standard Drawings | APPROVED me: STEAM TRACING RUNS,LOOPS,ANCHORS_AND INSULATION BLOCKS TM-240.0 / 0104.0 INSTRUMENT TRACERS RUNS - CHARTS NO.S 4.1 WHEN INSTRUMENT TRACERS BRANCHES FROM PIPING TRACER,LENGTH OF PIPING TRACER SHALL BE REDUCED ACCORDINGLY. CHART NO.5 MAXIMUM TRACER LENGTH AND TOTAL POCKET DEPTH FOR INSTRUMENT TRACING NOM. STEAM SiZE__| RECOMMENDED MAX. | RECOMMENDED MAX. PRESSURE | TRACER | TRACER LENGTH | TOTAL DEPTH OF KPag men POCKETS mm 140 - 180 | 95 Recon 1500 345 - 430 | 95 31000 3700 535 95 31000) 5500 690 - 1035 | 9.5 31000 7000 NOTE : THIS TABLE LISTS MAXIMUM LENGTHS FOR CONTINUOUS TRACERS OF UNIFORM DIAMETER,AND MAXIMUM TOTAL DEPTHS OF POCKETS, FOR DIFFERENT STEAM PRESSURES. NO "APPRECIABLE” BACK PRESSURE IS PERMISSIBLE WITH. LOW PRESSURE (14-18 Borg)STEAM. 5.0 EXPANSION LOOPS ~ CHART NO.6 5.1 LOCATE EXPANSION LOOP AT MIDPOINT BETWEEN ANCHORS. 5.2 EXPANSION LOOPS TO BE INSULATED ONLY WHERE REQUIRED FOR SAFETY. 5.3 PROVIDE 50 LONG SLOTS IN INSULATION FOR EXPANSION LOOP MOVEMENT. 5.4 DO NOT SUPPORT,ANCHOR,OR GUIDE TRACER CLOSER THAN 450 TO 90° CHANGE IN DIRECTION. CHART NO. 6 EXPANSION REQUIREMENT FOR STRAIGHT TRACER MADE OP CS,0R SS TUBING DETAIL "x" DETAIL "Y" STRAIGHT RUN MAX. "A" wax. “8” LOOP DIMENSION WITHOUT LOOP WITH ONE LOOP i 7m ERP | C5 [coven * NO LIMIT,MAX. RUN LIMITED BY CHART NO.1 ORAWN APRILOG SHI. 4 OF 6] CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED me ‘STEAM TRACING RUNS,LOOPS,ANCHORS_AND INSULATION BLOCKS TM-240.0 / 010TRACED CONTROL VALVE MANIFOLD DETAIL "3 DETAIL "Tae" DETAIL "Ws" WHICHEVER APPLIES PER STEAM TRACE SPOOL (TYP) ——= DRAIN SEE NOTE 1.4 TO BE DETAILED ON SPOOL IF REQUIRED DRAWN ‘CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED me: ‘STEAM TRACING VALVES,FLANGES AND CONTROL VALVE MANIFOLDSSTEAM TRACING PUMP TRACING GENERAL NOTES COMPRESSION FITTINGS TO BE LOCATED OUTSIDE INSULATION FOR ACCESS. 1.1.1 TUBING UNIONS SHOULD BE PROVIDED ONLY FOR ITEMS REQUIRING FREQUENT REMOVAL. UNIONS MUST BE LOCATED OUTSIDE OF INSULATION. 1/2" LOW POINT DRAINS ARE PROVIDED FOR TRACERS IN INTERMITTENT SERVICE ONLY. EXAMPLE: START-UP OR SHUT DOWN LINES,PUMPOUTS (AS INDICATED BY PROCESS ENG'G.) PUMP CASE TRACING NOTES: 2.1 PUMP CASE TRACING IS SHOWN FOR END-SUCTION TYPE PUMP,TRACING SHALL APPLY TO OTHER TYPES OF PUMPS. 2.2 TRACER TO BE COILED SECURELY AGAINST PUMP CASE WITH TWO COMPLETE WRAPS AROUND PUMP CASING,VERIFY WITH PROCESS AND MECHANICAL ENGINEERING. 2.3 USE PUMP TRACER AND/OR SUCTION AND DISCHARGE TRACER FOR TRACING CASE VENT AND DRAIN. PUMP CASE TRACING DISCHARGE LINE TRACER SEE NOTE 1.1 COMPRESSION FITTING FOR BREAKOUT TO REMOVE STRAINER SEE NOTE 2.3 TRACER COIL- S SEE NOTE 2.2 & SUCTION LINE ‘ TRACER . DESIGN NOTES See NoTE PIPE WIPPLe ALTERNATE FOR TRACING CASE DR. TUBING TEE (SEE NOTE 1.1) SEE NOTE 2.3 TO TRAP DRAWN APRILOS [oil 6 OF 6 CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED re: STEAM TRACING PUMP TRACING TM-240.0 / 10A ) SINGLE LAYER INSULATION METAL CLADDING SOFT Gl WIRE INSULATION (PRE-FORMED) ENDORSED SELF TAPPING METAL SCREW OR RIVETED WITH SEALANT (ALTERNATIVE TO DETAIL—B) METAL CLADDING MARCH96 Jil. 1 OF 6} Piping Guideline: Chapter 7, Standard Drawings TYPICAL INSULATION DETAILS TM—240.0 / O11B ) MULTI-LAYER INSULATION (STRAIGHT PIPE) see DETAIL-A (TYPICAL) MARCHS6 J sit. 2 OF 8 MARCH96: Piping Guideline: Chapter 7, Stondard Drawings MARCH96 TYPICAL INSULATION DETAILS TM-—240.0 VA O11C) INSULATION FOR BENDS STAGGERED MITER BENDS IS NOT ALLOWED ON ALL ELBOWS, DRAWN MARCHS6 [| Sf. 5 0 8 CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED TYPICAL INSULATION DETAILS TM-24 oO J O11 ineD) INSULATION CLADDING DETAIL-A =——DETAIL~B SELF TAPPING METAL SCREW OR RIVETED WITH SEALANT (ALTERNATIVE TO DETAIL-B) MARCH96 [Hl 4 OF 8] Piping Guideline: Chapter 7, Stondord Drawings 7 TYPICAL INSULATION DETAILS TM—240.0 J OilE ) INSULATION FOR TEE SOFT Gl. WIRE INSULATION SOFT Gl. WIRE (PRE-FORMED) SOFT 6.1, WIRE (PRE-FORMED) Nestle} ” J CHECKED Piping Guideline: Chapter 7, Standard Drawings TYPICAL INSULATION DETAILS TM-—240.0 VA O11 rmF) INSULATION FOR UNIONS & FLANGES TWO_HALVES METAL CLADDING FABRICATED 3 PRE-CUT METAL JACKET OR SELF TAPPING SCREW AS AN ALTERNATIVE| FIBER WRAPPED (COLD INSULATION) aA TAPPING SCREW 25, AN ALTERNATIVE INSULATING_CEMENT. TWO HALVES METAL CLADDING (NOT REQUIRED) FABRICATED FOR FLANGES/UI COVERING (HOT_INSULATION) MODIFICATIONS: Piping Guideline: Chapter 7, Stondord Drawings | APPROVED | F Ul oO TYPICAL INSULATION DETAILS TM-—240.0 J O11G) INSULATION FOR VALVES PRE-FORMED INSULATION (HOT INSULATION) INSULATING _CEMENT METAL COVER PRE-CUT METAL JACKET OR SELF TAPPING SCREW AS AN ALTERNATIVE TWO-HALVES METAL CLADDING PRE-FORMED INSULATION OR INJECTED FOAM 25mm THK, MINERAL WOOL FIBER WRAPPED METAL SHEET COVER, PRE-CUT METAL, YACKET OR SELF TAPPING SCREW AS AN ALTERNATIVE TWO-HALVES METAL CLADDING MARCHS6 J if. 7 oF 8 Piping Gi TYPICAL INSULATING DETAILS TM-—240.0 J O11 resH) INSULATION FOR END CONNECTIONS/TERMINATION SEALING (COLD INSULATION) METAL CLADDING COLD INSULATION EQUIPMENT OR TERMINATION END NS SEALANT PIPE VAPOUR BARRIER SPOT DETAIL - A COLD INSULATION VAPOUR BARRIER: METAL CLADDING (HOT INSULATION) EQUIPMENT OR TERMINATION. END [MARCH9S | Sif. 6 0F 8 [ MARCH96 ie TYPICAL INSULATING DETAILS TM—240.0 / O11SIGN DIMENSIONS 6 REFER TO OVERVIEW GROUP COLOR 1 C FOR MEDIA CLASSIFICATION — At a F XY 1) WHITE ARROW (RAL 9002) FOR FOR GROUP 1.037889 NONE DANGEROUS MEDIA REFER TO OVERVIEW; 2) BLACK COLOR (RAL 9002) FOR GROUP 4,5 & 6 2) RED ARROW (RAL 3003) FOR DANGEROUS MEDIA. REFER TO OVERVIEW; 1) WHITE COLOR (RAL 9002) PIPE ‘OUTSIDE a b e d e DIAMETER 0 - 50 12 25 | 25 25 SO - 160 50 50 60 160 — 120 |120 1* ACCORDING TO MEDIA DESCRIPTION AND COLOR CLASSIFICATION 2° d = WIDTH OF 1 LETTER SIGN DIMENSION FOR FIRE FIGHTING NETWORK COLOR OF EXTINGUISHING MEDIUM EXAMPLES: 1) GREEN (RAL6O10) FOR WATER 2) RED (RAL3OO3) FOR STEAM 3) YELLOW (RAL1012) FOR N2 4) BROWN (RAI8001) FOR FOAMS RED STRIPE (RAL3003) ORAWN CHECKED | EGF MARCHS6 | APPROVED | RIV MARCHS6 # TM-240.0 / 012 Piping Guideline: Chapter 7, Stondord Drowings frm: PIPE IDENTIFICATION (PIPE COLOUR CODING)SIGN ARRANGEMENT STARTING POINT = ALIGNED EON ce FLOW DIRECTION TO BOTH SIDES ABCD Nestle |= CHECKED Piping Guideline: Chapter 7, Stondard Drawings (PIPE COLOUR CODING) TM—240.0 / 012 aeSIGN ARRANGEMENT THROUGH FLOOR SLABS (iil iliidiiiiiiiitttté dys Piping Guideline: Chapter 7, Stondard Drawings | APPROVED) RIV | PIPE IDENTIFICATION TM-240.0 / 012SIGN_VISIBI ORAWN MARCHOG [SHI 4 0F 5 CHECKED : Chapter 7, Standard Drawings | APPROVED PIPE IDENTIFICATION TM-240.0 / 012SIGN ARRANGEMENT THROUGH WALLS iz ABC ABC ABC 3 MODIFICATIONS: 5 Nestle DRAWN ‘a0 MARCHS6 | H. 505 *T CHECKED | EGF Piping Guideline: Chapter 7, Standard Drawings [APPROVED | RIV _| Y ime: PIPE IDENTIFICATION TM-240.0 / 012TYPICAL WELDED BRANC] NNECTION WITH ADDITIONAL TYPICAL WELDED BRANCH CO fF ONAECTION WITHOUT ADDITIONAL REINFORCEMENT THICKNESS OF HEADER THICKNESS OF BRANCH th = 0.5 DIAMETER OF HEADER tr = th BRANCH STUB IN DETAIL [MARCH96 J Sit 1 oF ) | EGF 2 av 4d j RV | | BRANCH CONNECTION PIPING TM-240.0 / 013Piping Engineering Reference: Chapter 13, Standard Drawings 1 Caution: The examples of bracket have only to be used if not available as standard within suppliers. 13.2 PIPING SUPPORT INDEX DESCRIPTION DRAWING NO. | SHEET Nr ST Pipe shoe : Anchor type TM-240.07 020 5 S2__| Pipe shoe : Sliding type 33_| Pipe shoe : Guide type GS__| Gate support TM-240.07 021 3 TS__| Leg support TM-240.07 022 3 AT _ | Attachment to pipe TM-240.07 023 3 SS__ | Spring support TM24007 025 a ic Clamp 7 U- bolts TM-240.07 025 16 R Rods WB | Weld on bracket TS Joint or pick up support NESTEC S.A., Vevey, CT-ENG/SERV Example only Vi TM.240.0// December 1999STANDARD PIPE SUPPORT INDEX DESCRIPTION ‘SYMBOL DESCRIPTION \. A o) ne 2 PIPE SHOE FOR INSULATED LINES (ANCHOR TYPE) PIPE SHOE FOR INSULATED COLD LINES (CUIDE TYPE) ‘PIPE SHOE FOR INSULATED LINES (ANCHOR TYPE) PIPE SHOE FOR INSULATED COLD LINES (GUIDE TYPE) ak PIPE SHOE FOR INSULATED LINES (ANCHOR TYPE) PIPE SHOE FOR INSULATED COLD LINES (GUIDE TYPE) o ah a PIPE SHOE FOR INSULATED LINES (ANCHOR TYPE) PIPE SHOE FOR INSULATED COLD LINES (GUIDE TYPE) @®| ©] @| @ 2 Fe PIPE SHOE FOR MSULATED COW UNAS (GUIDE TYPE) @ PIPE SHOE FOR INSULATED LINES (SLIDING TYPE) IPE SHOE FOR INSULATED COLD LINES (GUIDE TYPE) io) YY. 3 3 @®| @| ©| ©/ @/ ©| © PIPE SHOE FOR INSULATED LINES (SUDING TYPE) Nestle. line: Chopter 7, Stondord Drawings PIPE SUPPORT INDEX "si"/ "S2°/ "S93" FOR S2-1 AND S5-1 REFER TO DWG, NO. TW-240.0/020 SHEET 2 OF 8 SHEETS FOR S2-2 AND S3-2 REFER TO DWG. NO. TM-240.0/020 SHEET 3 OF & SHEETS ‘AND _S3—2 REFER TO_DWG. NO. TM=240.0/020 SHEET 5 OF 8 SHEETS APRILS6 ‘CHECKED APRILOG APPROVED. APRILOB: TM-240.0 / 020 yeNOTES: 1.) FOR (sume TYPE: GUIDE CLIP AND ANGLE BAR NOT REQUIRED. 2.) FOR (1) aoe TYPE: ANGLE BAR NOT REQUIRED,WITH GUIDE CLIP-ON. OPPOSITE SIDE, cL SUPPORT INSULATION. 40x40x10mm THK ANGLE BAR PLATE OR BEAM 25. 40 GUIDE CLIP REQUIRED: 4PCS. + ALT. USE 25x25x10mm THICK ANGLE BAR FOR LINES 100 TO 150 © NOTE : FOR LINES LESS THAN 809 REFER TO @-9) MODIFICATIONS: me | DRAWN Nestie[ =.) Piping Guideline: Chapter 7, Standard Drawings | APPROVED| RIV PIPE SHOE FOR INSULATED LINES GUIDE CLIP 6 THK. MIN MARCHS6 [5 MARCHE MARCHE ANCHOR TYPE TM-240.0 / 020 ofNOTES: 1.) FOR (@-2)suome TYPE,GUIDE CLIP AND ANGLE BAR NOT REQUIRED. 2.) FOR (-9) GUIDE TYPE,ANGLE BAR NOT REQUIRED,WITH GUIDE CLIP ON OPPOSITE END. 40 ~- 40 fo “ee \ - __) (0, 50 T 6p > \— ANGLE BAR PLATE OR BEAM FOR LINES 200 - 450 PIPE SIZE Ww L 200 300 250 300 300 200 450 350 200 450 400 250 450 450 250 450 500 300 450 600 350 450 750 450 450 900 500 450 * SIZE OF ANGLE BAR = 40x40x6mm THK MARCH96 [3H 3 0F 8) ‘CHECKED APPROVED. . PIPE SHOE FOR INSULATED LINE ANCHOR TYPE TM-240.0 / 020 v2FIX POINT FOR PIPES WELDED FIXED POINTS FLANGE FIXED POINTS DIAMETER 80 TO 300 mm #di | #42 | 9d3 | OB E H 40/48. [12 700 70 137 so/e0.3 [12 100 70 137, 65/761 [14 115 Ea 137 65/761 [14 115 85 155, 100/114.3] 18 135, 105, 7 100/114.4[ 18 135 105 187 150/168.3| 18 180 140. 265 [200/219.1| 26 250 200 295 [200/219.1| 26 300 200 | 323 FIX POINTS FOR PIPES WITH EXPANSION Nestle |= | CHECKED Piping Guideline: Chopter 7, Standard Drawings hme PIPE SUPPORTS TM-240.0 / 020 ¥3€ suPPORT ay 38 INSULATION Imm THK NEOPRENE iy PIPE SHOE PLATE_OF_BEAM FOR LINES 25 to 200 NOTES: 1.) FOR (-) SLIDING TYPE,DO NOT WELD ON BEAM OR PLATE 2.) FOR (-s) GUIDE TYPE,PROVIDE GUIDE CLIP,DO NOT WELD ON BEAM OR PLATE. DRAWN CHECKED 1g Guideline: Chopter 7, Stondard Drawings | APPROVED) /"* PIPE SHOE FOR INSULATED 5.5. & PLASTIC LINES ANCHOR TYPE TM-240.0 / 020 “AbDIAMETER 20 TO 65 mm #0 A Umax. 20 100 3000 B 100 3000 3 105 300 110 ‘3000 15 3500 155 4000 L_mox. L_mox. DIAMETER 80 TO 200 mm a 165 170 220 230 240 DRAWN MARCHSG [Hl 6 OF 8 CHECKED ‘APPROVED| me SUPPORTS FOR INSULATED PIPE GUIDE TYPE TM-240.0 / 020CLAMP SLIDE SUPPORT FOR WATER COMPR.AIR OR OTHER PIPES Y L_mox. L_20/20/4 GxG DIAMETER 20 TO 65 mm A C | GxG a a7 L_20/20/4 DIAMETER 80 TO 500 mm #0 A c 80 143 161 73, 195, 275 i "CUDE TPE TM-240.0 / 020INSULATION " CS_PLATE.- F REQ, I PLATE OR BEAM NOTES: THIS AREA TO BE PROVIDED BY: 1.) HARDWOOD FOR TEMPERATURE > ~10" 2.) HIGH DENSITY FOAM PLUS GUIDE SHIELD FOR TEMPERATURE < -10" FOR LINES 200 - 450 on. " 50-200 250 300 350 400 450 Nestle [22 MARCH6 [SH 8 F 8 CHECKED Piping Guideline: Chapter 7, Standard Drawings ] APPROVED PIPE SHOE FOR COLD INSULATED LINE ™ 40.0 / 20 7STANDARD PIPE SUPPORT INDEX DESCRIPTION SYMBOL DESCRIPTION u @ GATE SUPPORT (SLEEPER) 1=8.0 W ‘SPRING SUPPORT GATE SUPPORT(SLEEPER) 11=4.5 M ‘SPRING SUPPORT WITH GUIDE oH ; me aes GATE SUPPOERT (SLEEPER) H=300mm ‘SUPPORT FOR BIG LINES NOTE : FOR SUPPORT REQUIRING SPRINGS, TO BE USED ONLY WHEN PIPING STRESS IS ‘SUBJECT TO VERTICAL MOVEMENTS IN EXCESS OF 12mm DUE TO THERMAL EXPANSION,AND ‘ALSO AT LOCATION WHERE IT IS NECESSARY TO AVOID ANY TRANSFER OF STRESS FROM SUPPORT TO SUPPORT OR INTO CRITICAL TERMINALS OR CONNECTING EQUIPMENT. FOR CONSULTATION WITH STRESS ENGINEER. 2% © LEG SUPPORT (a,b,c) ‘TRAY TYPE SUPPORT a — LEG SUPPORT FOR TWO OR MORE PIPE LINES FOR GATE SUPPORT(GS) REFER TO DRAWING NO. TM-240.0/021 FOR DETAILS FOR LEG SUPPORT(LS) REFER TO DRAWING NO. TW-240.0/021 FOR DETAILS FOR_SPRING SUPFORT(SS) AND TRAY SUPPORT(TS) REFER TO ORAWNG NO. TM-200.07024 FOR DETAILS DRAWN. MARCH96 CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Drawings ] APPROVED MARCH96 pe: PIPE SUPPORT INDEX serine SUPPOHNSR) ut SUPPORTS) TM-240.0 / 021iz €250x20 (6200x13.75 PIPE 200 SCH. 40 7] 600mox, He! #6 HOLE FOUNDATION DRAWN MARCHS6 [sil 2 0F 5] CHECKED MARCH96: Piping Guideline: Chapter 7, Stondard Drawings ] APPROVED MARCHS6: GATE SUPPORT TM-240.0 / 021 mus:Telsssa PLATE 9mm w/ R 12x400x400 PIPE_250 ‘SCH. 40 2 9mm R_12x400x400 4 HOLES 22 FOR 19mm bolts Nestle |" MARCHE J Sf. 3 0 5 [CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Drawings | APPROVED MARCH96 frm: GATE SUPPORT UP TO 4572mm HEIGHT TM-240.0 / 021. 7C 8x13.75 H(3048mox.), (To Fit site) 1219 PIPE_150 “sch. 40 — CONCRETE DRAWN’ MARCH96 [Sil 4 0F 5 CHECKED MARCH96 Piping Gui Chapter 7, Standard Drawings | APPROVED MARCH96 GATE SUPPORT TM-240.0 / 021 Hw hm€200X13.75, \_€200%13.75 b+ 6 PIPE_150 (10 Fit’ ON Sie) FOUNDATION DRAWN MARCH96 | 9.5 05 CHECKED MARCHO6 Piping Guideline: Chapter 7, Stondard Drawings | APPROVED MARCHO6 me: GATE SUPPORT TM-240.0 / 021 A£813.75. H(3048mox.), (To FIT SITE) 1219 PIPE_150. sch. CONCRET: MARCHE J Si. 1 OF 3] CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED frm: LEG SUPPORTN ge | ORAWN, MARCHGE J Sif. 2 0F 3 estle. CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED TITLE: LEG SUPPORT TM-240.0 / 022 4mo" 150x10.5 200x11.5 10x20 12x25 12x25 MARCH96 | SH. 5 0F 3 Piping Guideline: Chapter 7, Standard Drawings = LEG SUPPORT FOR 2 AND MORE PIPES LINESTANDARD PIPE SUPPORT INDEX DESCRIPTION DESCRIPTION LLSLASL, Cook, he + “ATTACHMENT HANGER FOR ROD ih ' "ATTACHEMENT BETWEEN RODS AND PLATES (3 ami HANGER SUPPORT = ‘SMALL PIPE SUPPORT cat @ PROTECTION SHIELD ‘SMALL PIPE UP 10 608 F TUG FOR HANGER It PIPE SUSPENSIONS TUG DETAIL FOR HANGER WT & iil PIPE SUSPENSIONS oe ® ®| @| @| @}i © ® ® @ ® > ® ® <=4 A yo 7 TTURNBUCKLE POR HANGER PIPE SUSPENSIONS Nestle, CHECKED | Piping Guideline: Chopter 7, Stondord Drawings | APPROVED| _ RIV TRTTACHMENT (AT) TM-240.0 / 023. me:PART OF STRUCTURAL STEEL BEAM t TYP. eee 2, | A MACHINE BOLT) HANGER ROD. 4 y LOAD USING HANGER ROD WITH ATTACHMENT IN INVERTED POSITION MATERIAL: CS HANGER IBOLT size} RECOMM.. ROD DIAL A | B | Cc — | G6 |S | LOAD(Ib) 9 50] 10 | 70 | 14 | 12x76 | 19] 50 | 38 | 600 12 s0|10 | 70 | 19 | 16x88 | 19] 50 | 44 | 1100 16 76|10 | 76 | 22 | 19x100 | 25] 50 | 50 | 1800 19 76 {10 | 76 | 23 | 22114 | 25| 50] 53 | 2700 22 76 | 12 | 104] 28 | 25x127 | 28| 76 | 63 | 3800 25 | 100| 12 | 114] 32 | 286x150 | 38| 76 | 69 | 5000 28 | 100] 16 | 121/ 34 | 32x165 | 44] 76] 85 | 6200 u 32 100] 16 | 130| 38 | 34177 | 53| 76 | 88 | 8000 "1 38 | 100] 20 | 168] 44 | 41x215 | 63 | 95] 111] 11700 | 14 ALTERNATIVE USE : USE STD GRINNEL ( FIG.66,PH-38 ) NOTE : RECOMMENDED FOR ATTACHEMENT TO BOTTOM OF BEAMS,ESPECIALLY WHERE LOADS ARE CONSIDERABLE AND ROD SIZE ARE LARGE. Nestle. a Piping Guideline: Chapter 7, Stondord Drawings | APPROVED sm aTroR ROD PM—240.0 / 023a e | ~ Sh CAP _OR ELBOW ,—-»> =p WELD SHALL NOT PENETRATE ELBOW PPE DUMMY LEG SIZE ‘30 cc 200 250 DUMMY PIPE ACC. eal TO LINE SPEC. 350-400 450-500 NOTE : NOT TO BE USE ON CHILLED WATER /REFRIGERATION PIPING MARCHQ6 J SH. 0 15] Nes DRAWN estle. CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Drawings | APPROVED MARCH6 frm: STD DUMMY LEG FOR WELDABLE LINE TM-240.0 / 023ANCHOR BOLT [LO — BBE 8 PLATE — PUE ALTERNATIVE REINFORCEMENT BARS EMBEDDED PLATE(PLAIN) CONRETE COLUMN STEEL e c Bi BAR HOOP 25 100 150 12 38 100 150 12 50 100 150 12 76 100 178 12 100 150 229 12 150 200 279 12 200 250 330 12 250 300 381 12 NOTE : 1, STEEL BAR HOOP SHALL BE WELDED AT PLATE. 2. STEEL BAR HOOP TO BE TIED TO MAIN REINFORCING BAR PRIOR TO CONCRETE POURING. NO CHIPPING IS ALLOWED. Nestle >=" estle. CHECKED Piping Guideline: Chopter 7, Standard Drawings | APPROVED BASE PLATE Tm-240.0 / 023 me:INSULATION 2 SS BANDS THK ‘Imm THICK 9mm WIDTH NEOPRENE OR NYLON. SHEET HARDWOOD FOR TEMPERATURE > 10°C HIGH DENSITY FOAM FOR TEMP. < -10°C | WITH INSULATION WITHOUT INSULATION ( GENERALLY USE_IN CHILLED (FOR PLASTIC AND PVC LINES ) WATER/REFRIGERATION PIPING ) MAT'L: S.S. SHIELD SIZE SELECTION TABLE PIPE sme | 25__| 300 38_ [300 50__|_300 76 | 300 100 _|~_300 150_| 300 200_| 200 250_| 450. 300 | 600 350 | 600 400_[~ 600 450_| 600 500 [600 ‘600_| 600 750_| 600. '900_| 600 ALTERNATIVE: USE GRINNELL (FIG.167,PH-71) le, CHECKED Piping Guideline: Chapter 7, Stondard Drawings | APPROVED STD PROTECTION SHIELD TM-240.0 / 023 100WELD NOT TO PENETRATE PIPE ROD SIZE D LOAD (Kgs) sony © 50_[ 200 6s | 200 7% | 215 e8_|_220 100} 245 ta7_| 280 150_| 290 282 282 200 | 335 282 282 250 | 360 282 282 300 [390 282 282 350_| 400 282 282 400 | 430 282 282 450_| 460 282 282 500 | 480 282 282 580_| 510 282 282 600_[ 530 282 282 NOTE : NOTE TO BE USED ON COLD INSULATED PIPE. DRAWN MARCH96 [9 6 0 5 CHECKED MARCH96 Piping Guideline: Chapter 7, Stondard Drawings | APPROVED MARCH96 me: LUG DETAILS FOR HANGER ASSEMBLIES TYPE 1 TM-240.0 / 023 tofx4 SEE NOTE 3 co] SEE NOTE 3 WELD NOT 10 PENETRATE PIPE. bat oe TYPE II WELD NOT TO PENETRATE. PIPE NOTE : 1. MAK, TEMPERATURE $70" F. 2. FOR INSULATION > 100mm ADD TO DMS A AND C (INSUL THK. 100mm) 3. FOR TEMP, ABOVE ~10°C REFER TO DET. WG. NO. AH~361000/240/016 TYPE Ill ROD SIZE “ 51 25 Ey 780 30 90 D 60 0 LOAD (Kgs) 7000 c 180 180 190 190 190 190 220 220 Piping Guideline: Chopter 7, Stondard Drawings | APPROVED re: LUG DETAILS FOR HANGER ASSEMBLIES TYPE - Il & TYPE-III DRAWN MARCHS6 [Sil 70 15 CHECKED MARCHO6 MARCHE TM-240.0 / 023ROD_TAKE_OUT_AFTER INSTALLATION LOCK NUT AFTER INSTALLATION PORGED STEEL BLACK OR GALVANIZED FINISH MAX. RECOM. LOAD (Kgs) NOTE: ~ TO BE USED ONLY WHEN No OTHER 27 ARRANGEMENT FOR HEIGHT ADJUSTMENT AVAILABLE 523 818 1227 1727 2273 2863 3636 5318 DRAWN MARCH96 [HO 15] CHECKED MARCH96 19 Guideline: Chapter 7, Standard Drawings | APPROVED. { MARCH6 TURN BUCKLE FOR HANGER STD. TM 40.0 / 023 3FOR _ASSY:_DO_NOT_MAKE TIGTH_ CONNECTION BETWEEN PLATES USE LOCK NUT TO SECURE ARRANGEMENT MACHINE BOLT EYE ROD RECCOMENDED SIZE LOAD(Kgs) 12 500 16 820 19 1230 28 2270 32 2720 40 5230 5 7050 50, 9320 60 12180 65 15000 70 18640 80 22730 DRAWN MARCH96: ‘CHECKED MARCHS6 Piping Guideline: Chapter 7, Stondaré Drawings J APPROVED MARCH96: ATTACHMENT BETWEEN RODS AND PLATES WELDED TO PIPE TM-240.0 / 023 W4EXIST. STRUCT. JO _FIT{ON SITE, 76 WELD ok | ON SITE 1 | 6 t 1 (CS) L_ 636348 ; ' UP TO 76mm PIPE L~_JI yA 50mm PIPE BS t (C.S.) L_50x50x6 WELD 12mm CS. PLATE 100x100 ON SITE EXIST. STRUCT. OR PLATE DRAWN [MARCH [sf 10015] CHECKED [ MARCH96 Piping Guideline: Chapter 7, Stondard Drawings | APPROVED | MARCHE HANGER SUPPORT TM-240.0 Us 023 oPiping Guideline: Chapter 7, Stondord Drawings L_63x63x8 SMALL PIPE SUPPORT 919 HOLES FOR #16 ‘SELF DRILLING BOLTS 38 | 38 bg 38 MARCHS6 J Sf 14 5 MARCH96 MARCH96 TM-240.0 / 023. 7| 63x63x8 #20 HOLES FOR 016 u MARCH96 [9.12 (F 15] Piping ie: Chopter 7, Standard Drawings SMALL PIPE SUPPORT UP TO 76mm T™ 240.0 / 023 a?TO FIT ON SITE EX. STRUCT. BEAM WELD ON SITE C6x8.2 UP TO 100mm PIPE DRAWN CHECKED. Piping Guideline: Chopter 7, Standard Drawings APPROVED PIPE SUSPENSIONS TM-240.0 / 023 2PIPE SUSPENSIONS b, DIAMETER 20 TO 500 mm # OF PIPE [Lt TYPE A|L1 TYPE B| Lt TYPE C 2010100 [5 19 spo ‘500 TO 6000 125 10 150 00 To ssoo| 220 10 6000 200 70 400 [55 10 3200! 650 TO 6000 500) 700 10 6000 \ i Y DIAMETER 20 TO 500 mm ~ usuatioy “ DIAMETER 20 T0 100 mm. PTION 70 ,| puwerer 125 To 200 mm ~ OPTION Nestle =" estle. CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED i PIPE SUPPORTS TM-240.0 / 023 fofL_76x76x9 FTANK WELL MARCH96 Ji, 15 OF 13 MARCH96 Piping Guideline: Chopter 7, Stondord Drawings | APPROVED MARCH96 (ra) ie | SMALL PIPE SUPPORT UP TO 200mm | -TM—24().0) / 023 ViaMODIFICATIONS: TO BE SIZED BY STRESS ENGINEER '$100x7.7 qe 2-016 A \ YE BOLTS : = ROD 6 ; je | Ls val 7 iS] STST. PL 3«127, = [=| WELDED TO PIPE ! z is f a f lw HI i t | oy I 1 L fl ly 2-019 | 17 ANCHOR Botts Se if (EACH SIDE,) tl Ty a Ll | J WANA t FIV ¥ FOUNDATION SUPP.NO. Loan DISPLACEMENT | SIZE ROD & 500Ib 250 12 800!b * 450 16 STRESS ENGINEER) ga | DRAWN : Chapter 7, Standard Drawings SPRING SUPPORT * PER MANUFACTURERS DATA (FOR CONSULTATION WITH SH. 4 ‘AMO MARCH96 EGF MARCH96 ‘APPROVED | RIV MARCH96 TM-240.0 / 024 7 =)To BE SIZED BY STRESS ENGINEER S150x8.5 cut To suit 16PL x 250 L 80x50x250 MC 200x21 y ANCHOR BOLTS: (EACH SIDE ) 4 Piping Guideline: Chapter 7, Standard Drawings J APPROVED me: SPRING SUPPORT, WITH GUIDE MARCH96 [SHI 2 OF 4 MARCH96 MARCHS6 TM-240.0 / 024. 72PL-_CUT TO SUIT ye PLATE_OR BEAM | NOTES: 1 = Cl, & 3 ARE C150x10.5 FOR LINES 300 ~ 450 2 - Cl, & 3 ARE C200x18.75 FOR LINES 500 ~ 900 3 ~ L2, ARE L50xI50x9 FOR LINES 300- 900) 9x50x150 | 9x100x100 9x100x200 9x38x650 ‘976x650 12x63%200 /12x127%127 fg ogy gag|! 241272250 ‘9x127%650) DRAWN MARCH96: CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Drowings J APPROVED MARCH96 rm: SUPPORT FOR INSULATED LINES, GUIDE TYPE 024PLATE _OR BEAM NOTES: 1. RUNGS CONNECTED BY SPLICE PLATE OR BY WELDING. 2. ALL TRAYS MUST BE WITH PERFORATED HOLES. Nestle po" T MARCHS6 [SH «OF 4 estle, CHECKED \ Piping Guideline: Chapter 7, Standard Drawings | APPROVED I= PIPE TRAY FOR SINGLE LINE UP TO 76 TM-240.0 / 024 Z‘STANDARD PIPE SUPPORT INDEX DESCRIPTION SYMBOL DESCRIPTION $ 9 PIPE CLAMPS WITH DOUBLE BOLTS QO, PIPE CLAMP ROD HANGER BYE ROD (TYPE-1) ® || ® PIPE CLAMP (CLIP TYPE) g CLAMP FOR THIN WALLED 2 ®| © CLAMP FOR CONTINOUS SUPPORT PIPE CLAMP WITH SHANK (SS) BOTTOM ELLBOW SUPPORT “§ PIPE CLAMP WITH THREADED SHANK (SS) JOINT OR PICK-UP SUPPORTS — PIPE SUPPORTS MODIFICATIONS: WELD ON BRACKET ®;/@!@|]@|@®| © ® ® ® DRAWN MARCH96: CHECKED MARCH96 Piping Guideline: Chapter 7, Stondard Drawings § APPROVED. MARCH96 i PIPE SUPPORT INDEX (C),ROD(R). ; 5 uae). non). = Dox a ‘ON BRACKET(WB) TM-240.0 / 025£ DIA. HOLE MIN RAD. wn Rag PIPE RISER Cla Piping Guideline: Chapter 7, Standard Drowings ere STD. PIPE CLAMPS DRAWN MARCHSG [7 0F 16 CHECKED MARCH96 APPROVED MARCHE,H_DIA. HOLE SPACER, Nestle 2=” MARCHE [SH 5 0 16 CHECKED MARCH9E Piping Guideline: Chopter 7, Standard Drawings J APPROVED _|MARCH96 ie STD. PIPE CLAMPS WITH DOUBLE BOLTANGLE PIPE RISER “ANGLE SIZ. 5045035 76x76x5 100%100x9 Nestle [22 MARCH96 | 94. 40°15 CHECKED MARCH96 “ping Guideline: Chapter 7, Standard Drawings | APPROVED MARCH96 (@) fine STD. PIPE CLAMPS CLIP TYPE TM-240.0 / 025 NLLD PIPE PLASTIC PIPE NOTE ~ USE THIS CLAMP FOR THIN WALL PIPE © D/t = 50 CAST IRON AND COPPER PIPES/TUBES * ADD THICKNESS OF INSULATION FOR INSULATED COLD PIPE DRAWN MARCHS6 J 9. 5 OF 16 CHECKED MARCHE Piping Guideline: Chapter 7, Stondard Drowings | APPROVED MARCHS6 frm: HANGER CLAMP FOR THIN / WALL / THICK LINES TM-240.0 / 025 114FLAT 38mm_x D ANGLE CONT, RUN BOLT DIA. HOLE SPACER ANGLE 503505 76476x6 7647636 10010039 100x100x9| 10010039] DRAWN MARCH96 J Sf. 6 F 16 CHECKED MARCH96, Piping Guideline: Chapter 7, Standard Drawings | APPROVED MARCH96 "* STD. PIPE CLAMPS FOR CONTINUOUS SUPPORT OF PLASTIC PIPES TM-240.0 / 025 d,PIPE CLAMP WITH SHANK SS ° a bd 0] ee Be 15 [18 [55 20 | 22 | 55 2 | 28 | 55 32_ | 34 | 55 40 | 40 | 55 so | 52__| 55 65 | 70 | 55 eo | 85 | 55 100) 55. 125) 72 150 98 ‘DRAWN T APRILOG [M7016 CHECKED Piping Guideline: Chapter 7, Stondord Drawings | APPROVED Pre PIPE CLAMP WITH SHANK (SS)re: PIPE CLAMP WITH THREADED SHANK SS a b c da [| [9 | we 13 | 65 | 12 | we 2 65 | 14 | we 28 85 7 M10 34 85 20 M10 40 85 23 M10 52 85 29 M12 70_| 85 | 38 | mi2 85 85 45.5 M12 104 85 55 M12 129 | 100 | 685 | Mie 154 120 82 M16 MooiFicaTions. Nestle | ORAWN AMO APRILOG BSH 8 OF 15) “| cHecKeo | cor Piping Guideline: Chapter 7, Stondord Drawings | APPROVED| Riv il | PIPE CLAMP WITH THREADED SHANK (SS) TM-240.0 025FASTENING FOR WATER,COMPR.AIR OR OTHER PIPES OPTION 145, DIAMETER 20 TO 500 mm 0. ai rH ‘SIZE_OF SCREW, 115 M10 x 30 M12 x35 Wiex W168 x 50 M20 x 50 W246 Nestle MARCH96 J SH. 9 OF 15 "| CHECKED Piping Guideline: Chapter 7, Stondard Drawings PIPE SUPPORTS TM-240.0 / 025RECOM. FOR PIPES 12;19;25;38 50,63,76 100) 150 200,250,300 350;400 450 500 600 650 Piping Guideline: Chapter 7, Stondard Drawings rms: STD. ROD HANGER ORAWN MARCH96 | 9. 1001 CHECKED, MARCH96 ‘APPROVED. MARCH TM—240.0 / 025FILLET WELD RECOM. FOR PIPES 12;19;25;38 50,63,76 100) 150) 200,250,300 350;400 450 500 600 650 MODIFICATIONS: Piping Guideline: Chapter 7, Standard Drawings i STD. EYE ROD TYPE-I DRAWN MARCHSG [34.1 (FI) CHECKED. MARCH96 APPROVED MARCH96 TM—240.0 / 025FOR PIPE 12-38 50-76 100 150 200-300 350-400 450-600 Nestle 22 MARCHS6 JIL 12 16 estle, CHECKED MARCH96 Piping Guideline: Chapter 7, Standard Orowings | APPROVED MARCH96 frm: STD. EYE ROD TYPE-II ™ 40.0 a 025"APPLICATION ‘ANCHOR. B FoR S132 114 114 m1 105 Nestle [2"" [MARCH96 [OH BOF estle. CHECKED, MARCHS6 Piping Guideline: Chapter 7, Stondord Drawings | APPROVED [ MARCH96 rm: STD "U” BOLT TM-240.0 / 025A) FROM #20 TO #100 B) FROM #125 TO #500 16 cy) He 130-250 1 Lo. | DIAMETER 20 TO 500 mm oD a 20 3 0 2 40 50 50 6 80 20 100 150 200 250) 300) 350 400) 500. Piping Guideline: Chapter 7, Standard Drawings frm: PIPE SUPPORTSGUSSET PLATE L150x76x10 6x6x162g 5 oA PIPE PIPE SUE 12-38 50-76 ho0- 159] MODIFICATIONS: i | DRAWN MARCHQ6 J Sf. 151 Nestle, CHECKED Piping Guideline: Chapter 7, Standard Drawings || APPROVED ame: P S FOR BOTTOM ELBOW S.S. UP TO 150 LINES OR C.S. UP 50INSULATION. AS REQ'D 7 (CS) L_76x76x8 (CS) L 64x64x8 UP_TO_38 PIPE MARCH96 | 9. 166 1 Nestle 2" estle. CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED rn PICK-UP JOINT SUPPORT TM-240.0 / 025Piping Engineering Reference: Chapter 13, Standard Drawings 1 ARD 13.3 PIPE RACK PIPING TITLE DRAWING NO. | SHEET Nr Establishing width, bent, spacing and elevation | TM-240.07030 6 Setting line, valve and instrument location TM-240.07 031 a Pipe flexibility and supports TM-240.07 032 2 ‘Other considerations TM-24007 033 z ‘Structural considerations TM-240.07 034 z Standard pipe spacing TM-240.07 035 T Pipe span table TM-24007 036 T NESTEC S.A., Vevey, CT-ENG/SERV Example only 1 #1 TM.240.0 / December 1999‘AREA RESERVED FOR FUTURE PIPING RUNS AREA RESERVED FOR CONDUIT INSTRUMENT & ELECTRICAL ELECTRICAL CABLE TRAYS, UTIUTY LINES 2 oQ0P% OQ oY PROCESS LINES [— fre POT 7 7 ELECTRICAL ey CONDUIT TO STARTER (HEIGHT OF MOBILE EQUMEy)\ ‘ACCESS FOR DOUBLE ROW OF EQUIPMENT ACCESS FOR SINGLE ROW OF EQPT. WIDTH OF PIPE RACK TYPICAL MULTI LEVEL PIPE RACK ARRANGEMENT. USUALLY ALL PROCESS LINES ON LOWER LEVEL AND UTILITY LINES ON THE TOP. INSTRUMENT AND ELECTRICAL TRAYS ARE INTEGRATED ON THE UTILITY LEVEL iF SPACE PERMITS OR ON A SEPARATE LEVEL ABOVE ALL PIPE LEVELS. ANY PIPE RACK DESIGN SHOULD PROVIDE FOR 20% GROWTH FOR FUTURE. FOR COVERED PIPERACK,PROVIDE A MINIMUM ELEV. OF 2.50 M. TO BOTTOM OF TRUSS, FOR MAINTENANCE ACCESS. ORAWN APRILOG CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED esasusane vimeanrt suine eeu. | TM—240.0 7 030 732 me:TOS Lt 700 | 50-CCL-00-B1-1H 100-LPS-00-B1—1H. 150-CHWR-00-B1-1H 1 . ? £ i 100-FP—00-81 ‘B0-CAS—00-B81 CABLE TRAY Typical single level pipe rack arrangement inside the process area,the design of piperack is welded to the truss of the building at structural columns inside the process area. Nestle DRAWN APRILGE [Hl 2 OF 6 | CHECKED APRIL9E Piping Guideline: Chopter 7, Standard Drawings | APPROVED APRIL9E ue: PIPE RACK PIPING STADUSHING WIDTH.DENT SPACING & ELEY. TM-240.0 / 030DO_NOT RUN IN HOSE STATION RACK FOR SHORT (DETAIL 11-14) DISTANCES LARGE 0.0. LINES (DETAILS 11-9) ACCESSIBLE, AREA FOR FUTURE. METER RUNS PIPING (20%) (DETAIL 11-11) 1 CHAIN COPERATOR| 49 INTERMEDIATE OPERATING ave SHUT-OFF STAGGERED FLANGES PIPE SUPPORT suppost WTH CHAIN OPERATOR VALVE (DETAIL 11-7) (Dera. 11-21) (DETAIL 11-22) TYPICAL PIPE RACK PLAN LAYOUT SEE SEPERATE SHEETS FOR DETAIL: TM~240.0/030, SHT 4 OF 6 DETAIL 11-7, 11-11 TM-240.0/030, SHT 5 OF 6 DETAIL 11-9, 11-14 TM-240.0/030, SHT 6 OF 6 DETAIL 11-21, 11-22 DRAWN APRILOG CHECKED APRILOG: Piping Guideline: Chapter 7, Standard Drawings | APPROVED’ APRILOE me: PIPE RACK PIPING esnousane womiser sume sav. | TM—240.0 / 030SEE LINE SPACING CHART I (TM-240.0/036, SHT 1 OF 1) UNINSULATED STAGGER FLANGES FLANGES. INSULATED FLANGES DETAIL 11-7 : WHEN FLANGES OR FLANGED VALVE ARE REQUIRED ON TWO ADJACENT LINES,THE FLANGES SHALL BE STAGGERED AS SHOWN ABOVE. ORIFICE FLANGES DETAIL 11-11 : METER OR ORIFICE RUNS SHOULD BE INSTALLED DIRECTLY TO NEXT COLUMNS SO THAT ACCESS IS AVAILABLE BY PORTABLE LADDER OR MOBILE PLATFORM. METER OR ORIFICE RUNS ARE LOCATED ONLY IN THE PIPERACK WHEN ABSOLUTELY NECESSARY. = ‘APRIL9E Nestle. CHECKED APRIL96 Piping Guideline: Chapter 7, Standard Drawings | APPROVED [ APRIL9E ee PIPE RACK PIPING ESTABLISHING MIDTH,BENT SPACING & ELEV.A fo i ELEVATION 1 ELEVATION tt ELEVATION 1 $3 ELEVATION IL 45ELBOW SIDE VIEW DETAIL 11-9 ILLUSTRATES HOW TO HANDLE A LARGE DIAMETER LINES BY USING 45 DEG. ELLBOW OR TRIMMING AN ELBOW TO A MORE SHALLOW ANGLE. Ie q COLUMN DETAIL 11-14 HOSE STATION AT PIPE RACK COLUMN(TYPICAL) MODIFICATIONS: Nestle [2 "APRILSS, CHECKED APRILOS Piping Guideline: Chapter 7, Stondard Drawings | APPROVED APRILO6 Fre: PIPE RACK PIPING mousuvanorton snene ava, | TM—240.0 / 030Piping Guideline: Chapter 7, Stonderd Drawings | APPROVED 250mm WELD eae 150mm DUMMY SUPPORT 250mm PROCESS LINE RIGHT 250mm PROCESS LINE DETAIL 11-21 : THE CORRECT WAY TO SUPPORT A LINE THAT HAS EXCEEDED ITS ALLOWABLE SPAN. ‘A COMMON MISTAKE IS TO EXTEND THE 250mm PROCESS LINE OVER THE RACK BENT AND CAP IT, WHEN THE LINE SHOULD HAVE BEEN RUN AS IF A SUPPORT PROBLEM DOES NOT EXIST. A SMALLER PIECE OF PIPE OF DUMMY LEG COULD THEN BE foe TO THE ELBOW FOR SUPPORT (A HOLE SHOULD NOT BE CUT IN THE PROCESS LINE). SUPPORTING LINES DETAIL 11-22 : LARGER LINES IN THE PIPERACK ARE USED TO SUPPORT A GROUP OF SMALLER LINES THAT MAY NOT BE ADEQUATELY SUPPORTED BECAUSE OF THE BENT SPACING. THE UNINSULATED LINE IS UBOLTED TO THE SUPPORTING STEEL;THE INSULATED LINE HAS MTS SHOE WELDED TO THE STEEL. THE SMALLER LINES THEN’ REST ON THE STEEL. WHEN INSULATED LINE IS USED FOR SUPPORT,THE EXPANSION OF THE LINE AT THE PROPOSED SUPPORT POINT MUST BE CHECKED.ITS GROWTH COULD BECOME RESTRICTED BY THIS TYPE OF SUPPORT,AND IT MAY BE BETTER TO USE ANOTHER LINE FOR THIS APPLICATION. DRAWN APRILOG | SH 60° 6 CHECKED PIPE RACK PIPING ESTABLISHING WIDTHDENT SPACING & BLE. TM-240.0 / 030IEF HEADER: ALTERNATE 1 POSSIBLE FUTURE LOCATION EXTENSION NEAR CENTER OF RACK RELIEF HEADER; PREFERED LOCATION JOP LEVEL ees DETAIL 11-12 : RELIEF HEADER LOCATION, AVOID LOCATING THE LINE OVER THE CENTERLINE OF THE COLUMN FOR SUPPORT SO THAT THE COLUMNS CAN BE EXTENDED FOR FUTURE RACK EXPANSION PRESENT FUTURE, [eat DETAIL 11-13 : ALTERNATIVE PIPE RACK EXPANSION, Nestle [22 APRILOG [oi 1 OF 4 CHECKED Piping Guideline: Chopter 7, Stondard Drawings ] APPROVED PIPE RACK PIPING SETTING UINE,VALVEAND INSTRUMENT LOCATIONS TM-240.0 / 031O ——8 — 4h 7, PLAN BATTERY LIMIT CATWALK COMMON CeeRtne —t t mae EXTENSION STEM AS REQUIRED y ELEVATION DETAIL 11-15 : VALVES SHALL BE STAGGERED ON EITHER SIDE OF THE CATWALK,AND A HANOWHEEL EXTENSION STEMS ARE FURNISHED WHEN NECESSARY TO FACILITATE OPERATION. ‘APRILIG Piping Guideline: Chapter 7, Stondord Drawings PIPE RACK PIPING sermne unewatreann nsteuwerr ween | TM-240.0 / 031& TOP _ROW VALVES { 8 & BOTTOM ROW VALVES ©| CATWALK DETAIL 11-16 : SINGLE LEVEL PIPE RACK WITH BLOCK VALVES INSTALLED IN THE VERTICAL POSITION OF THE LINE.(FOR EASE OF OPERATION). Nestle [22 APRILQG Jil 304 [CHECKED Piping Guideline: Chapter 7, Standard Drawings PIPE RACK PIPING sermvc unevtveano nsteuxerr womans — | TM-240.0 / 031 He reHIGHER OFF-SITE RACK’ LOWER OFF-SITE RACK PROCESS OFF-SITE DETAIL 11-17 TWO LEVEL PROCESS UNIT PIPE RACK. VALVE POSITIONED VERTICALLY ‘AND ROTATED FOR EASE OF OPERATION AND MAINTENANCE. DRAWN APRILSS CHECKED Piping Guideline: Chapter 7, Stondard Drawings | APPROVED PIPE RACK PIPING SETTING LINE,VALVEAND INSTRUMENT LOCATIONS TM-240.0 / 031 iEXPANSION LOOPS 250-CS @ 450° 200-CS © 390° 150-CS © 350° LINE BRANCHES STEP I : ESTABLISH POTENTIAL FLEXIBILITY PROBLEMS MULTIPLY COEFFICIENT OF EXPANSION X LENGTH OF LINE STEP I] : DETERMINE LINE GROWTH FOR THREE LINES I LI ~ TI TRY ANCHOR IN CENTER OF LINE STEP III : DETERMINE WHETHER ONE ANCHOR POINT WILL SUFFICE 1/4 DISTANCE 1/4 DISTANCE | LOCATE THE LINE REQUIRING THE LARGEST LOOP ON THE OUTSIDE STEP IV : ARRANGE LINES IN PROPER SEQUENCE DETAIL 11-18 : STEPS INVOLVED IN MAKING A PRELIMINARY FLEXIBILITY CHECK. an DRAWN AMO. APRILOG [SHI 1 OF 2] ‘Nestle. a CHECKED [EGF Piping Guideline: Chapter 7, Stondard Drawings | APPROVED | iv frm: PIPE RACK PIPING | PIPE FLEXBIITY anD SUPPORTS TM-240.0 / 032 heEXPANSION LOOPS PIPING ANCHORED HERE, ANCHOR BENT ROSS-BRACING ELAVATION CROSS-BRACI FLEXIBILITY LooP DRIP LEG & STEAM TRAP DETAIL 11-19 : PIPE RACK ANCHOR BENT. 1) THE LINE THAT REQUIRES THE LARGEST EXPANSION OR HOTTEST PIPE SHALL BE LOCATED ONT THE OUTSIDE OF THE LOOP. 2) PROVIDE BRACING AT GRADE NEAR THE ANCHOR BENT. 3) PROVIDE DRIPLEG ON EITHER SIDE OF THE LOOP TO REMOVE CONDENSATE BUILT UP. DRAWN APRILG CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED me: PIPE RACK PIPING PIPE FLENIBILTY AND SUPPORTS TM-240.0 / 032PRIMARY PIPE RACKS yy ; | = SECONDARY PIPE RACK WRONG 4 BN RIGHT LOCATION LOCATION A. RACK INSERTION LAYOUT B. RACK INTERSECTION DETAIL DETAIL 11 RACK INTERSECTION DETAIL Nestle DRAWN. APRILE CHECKED , Standord Drawings | APPROVED Sonat oman TM-240.0 / 033FLAT TURNS ELEVATION DIFFERENCE. DETAIL 11-28 : LINE SEQUENCE. PIPERACK LINE SEQUENCE ON THE LEFT SIDE OF THE RACK MUST REMAIN CONSTANT AS LONG AS FLAT TURN USED. A DIFFERENT ELEVATION MUST BE AT A 90 Deg TURN IN THE RACK IF THE SEQUENCE ARRANGEMENT MUST CHANGE,AS SHOWN ON THE RIGHT SIDE. THIS APPROACH MUST BE WELL THOUGHT OUGHT BEFORE USED. LIGHTING PANEL ELECTRICAL PULL BOX UTILITY CONTROL STATIONS STATIONS S58 ge DETAIL 11-32 : OPERATOR ACCESS: AVOID BLOCKING ACCESS AREA WHEN LOCATING PIPING MANIFOLDS,CONTROL STATION, INSTRUMENT AND PULL BOXES ALONG COLUMNS. MODIFICATIONS: Nes ee | DRAWN. APRILOB estle, CHECKED Piping Guideline: Chapter 7, Stondard Drawings | APPROVED Frey cenenrna a TM-240.0 / 033 frm:‘CROSS MEMBERS © INTERMEDIATE SUPPORT ‘TYPICAL ARRANGEMENT OF TWO LAYER PIPE RACK DETAIL 11-40 : PIPERACK ARRANGEMENT: 1) YARD PIPE SUPPORTS SHOULD BE DESIGNED ON MODULAR DIMENSIONS. FOR INSTANCE "B" CAN ALWAYS BE 6 METERS(20"). "A" MAY VARY ON MODULAR DIMENSIONS SUCH AS 3 METERS(10') MINIMUM,3,6M (12'),ETC. 2) ALL COLUMNS SHOULD BE THE SAME SIZE AND WEIGHT. 3) ALL CROSS MEMBERS SHOULD BE THE SAME SIZE AND WEIGHT. 4) ALL STRINGERS SHOULD BE THE SAME SIZE AND SHAPE. 5) INTERMEDIATE SUPPORTS MAY BE NECESSARY. ELEVATION A ELEVATION B ELEVATION A ELEVATION 8 DETAIL 11-40 : PIPERACK ARRANGEMENT: 1) NEEDED TO SUPPORT ALL LINES GOING OUT OF THE PIPERACK. 2) FOR PIPERACK STABILITY, MODIFICATIONS: Nestle |22" APRILOG SHI. 1 OF 2 estle, CHECKED : Chopter 7, Stondard Drawings | APPROVED sinlcrun consumo TM-240.0 / 034| BEAM ON COLUMN © CONCRETE ON COLUMN G CHANNEL ON THE OUTSIDE OF COLUMN DETAIL 11-24 : PIPE RACK SPANDREL VARIATIONS. AREA. RESTRICTED TO MAIN PIPE ete RUNS, . LINE. UP INSIDE FACE OF COLUMNS DETAIL 11-26 : EQUIPMENT SUPPORT COLUMN LOCATION 1) INSIDE FACE OF THE PIPE RACK COLUMN MUST LINE UP WITH THE INSIDE FACE OF THE EQUIPMENT SUPPORT TO AVOID WASTING OF SPACE IN THE PIPE RACK. MODIFICATIONS: DRAWN APRILOG [SM 20°27 CHECKED APPROVED Piping Guideline: Chapter 7, Standard Drawings rien eames TM-240.0 / 034STANDARD PIPE SPACING CHART LINE "ANSI FLANGE SWE a5[ 40] 80] 80 200] 250] 300 25 229 | 254 | 305 40 29 | 254 | 305 50 229 | 279 | 305 80 254 | 278 | 330 254 | 308 | 330 279 | 330 | 356 305 | 356 | 381 381 | 406 432 NOTES: + SPACING IS BASED ON RADIUS OF PIPE TO FLANGE +1"/0.025. - SELECT LINE WITH LARGEST FLANGE DIAMETER,FIND ADJACENT LINE SIZE. AND READ ACROSS TO FIND CENTER TO CENTER DIMENSIONS IN MILLIMETERS. ADJUST DIMENSIONS TO SUIT INSULATION THICKNESS. ADJUST SPACING FOR THERMAL EXPANSION OF CONTRACTION IF THERE IS ANY. . MINIMUM SPACING BETWEEN ADJACENT PIPES SHALL BE SOmm. Nestle ORAWN APRILOG SHI 1 OF CHECKED APRILOB Piping Guideline: Chapter 7, Stondard Drawings | APPROVED APRILOB STANDARD PIPE SPACING TM-240.0 / 035 Piru:PIPE SPAN TABLE I | PIPE SCHEDULE WALL THICKNESS DEFLECTION (mm)| (mm) ‘ALLOWABLE SPAN (mm) B/S |pwe size (mm) B a a & BASED ON USING CARBON STEEL PIPE FILLED WITH WATER. NOTES: 1. ALL’ DIMENSIONS ARE IN NILLIMETERS. 2. SPANS ARE BASED ON INSULATED AND UNINSULATED LINES BELOW 650°F 343°C). 5. IF SUPPORTS ARE SPACED GREATER THAN 7500 INFORM OF STRUCTURAL OF ADDITIONAL .ADINGS. MODIFICATIONS: APRILQG JSHL.I OF 1 EGF Piping Guideline: Chapter 7, Stondard Drawings [APPROVED | Riv PIPE SPAN TABLE TM-240.0 / 036 ie:Piping Engineering Reference: Chapter 13, Standard Drawings 13.0 STANDARD DRAWINGS 13.4 PUMP PIPING DESCRIPTION DRAWING NO. | SHEET Nr Typical arrangement TM-240.07 040 T Tay out consideration TM-240.07 047 3 NESTECS.A., Vevey, CT-ENG/SERV Example only TM-240.0 / December 1999HEADER SIZE BRANCH DRAIN CONNECTION pea CONNECTION SIDE SUCTION PUMP PIPING Au REDUCERS ARE ECCENTRIC "TOP FLAT” ALL REDUCERS ARE ECCENTRIC “TOP FLAT” CONNECTION DRAIN CONNECTION END SUCTION PUMP PIPING CONCENTRIC REDUCER PREFERED. ECCENTRIC ACCEPTABLE TO AVOID INTERFERENCE WITH DISCHARGE \ NOTES : 1.0 CENTRFUGAL PUMPS HAVE BEEN USED FOR ILLUSTRATION, BUT THE SAME RULES APPLY TO OTHER TYPES OF PUMPS\E: RECIPROCATING ROTARY INLINE VERTICAL ETC. THE ENTIRE LENGHT OF ALL SUCTION LINES SHALL BE FREE OF ALL DIRECTIONAL CHANGES OR REDUCTIONS THAT CREATE HIGH POINTS WHERE ENTRAINED GAS OR AIR COULD ACCUMULATE, DRAINS SHALL BE PROVIDED FOR ALL PROCESSING LINES. FINAL REDUCTIONS OR INCEASES IN LINE SIZE SHALL BE AS CLOSE AS POSSIBLE TO PUMP SUCTION NOZZLE. DOUBLE SUCTION PUMPS REQUIRE TWO NOWINAL PIPE DIAMETERS AND CAN INCLUDE REDUCERS, FLANGES VALVES £1C. (EXCEPTION:WHEN ELBOW IS INA PLANE AT RIGHT ANGLES To THE SHAFT). REDUCING ELBOWS WAY BE USED PER MATERIAL SPECIFICATIONS AND AVIABLITYN LIEU OF FITTING HOOK TO FITTING. HOOK-UPS OF ELL AND REDUCER (NO SPOOL PIECE). DRAWN: APRILOG. CHECKED ping Guideline: Chapter 7, Stondard Drawings | APPROVED TYPICAL, ARRANGEMENT TM-240.0 / 040 / fine:STRUCTURE STEEL \ ADDED PIPE SUPPORT STEEL COMMON PIPE SUPPORTS. RRR ae ELEVATION DETAIL 8-18 : BASE SUPPORT STANDARDIZED PUMP LAYOUT. A PUMP LAYOUT SHOULD BE VIEWED NOT AN ITEM BY ITEM BASIS BUT AS A WHOLE AREA. THE DESIGNER MUST BE AWARE OF ALL OPERATION AND MAINTENANCE CONCERNS. UNIFORMITY OF DESIGN IN PIPING, SUPPORTS AND STEEL SHOULD ALSO CONSIDER. [ APRILOS Nestle [22 estle, CHECKED Piping Guideline: Chapter 7, Stondord Drawings § APPROVED me: PUMP PIPING PIPING LAYOUT CONSIDERATIONSDETAIL 8-17 : A-FRAME FOR PUMP MAINTENANCE. LARGER PUMPS REQUIRE THE USE OF ‘AN A~FRAME. PUMP AND MAINTENANCE PROCEDURE MUST BE KNOWN DURING DESIGN STAGE. ELEVATION DETAIL 8-19 : MAINTENANCE AND OPERATION ACCESS REQUIREMENTS. DRAWN APRIL96 CHECKED | hapter 7, Stondard Drawings | APPROVED PUMP PIPING PIPING LAYOUT CONSIDERATIONS |TM-240.0 / 041 7.DETAIL 8-22 : SHOWS A COMMON STAND-BY PUMP IS USED FOR TWO PRIMARY PUMPS THIS IS THE IDEAL LAYOUT,WITH FLEXIBILITY LOOPS ADDED AS REQUIRED. SERVICE"A” SERVICEB” SUCTION DETAIL 8-23 : COMMON STAND-BY PUMP. THE SUCTION LINE FOR SERVICE "B” IS TIED INTO THE SUCTION LINE FOR SERVICE “A” BELOW OR DOWNSTREAM FROM THE BLOCK VALVE AND UPSTREAM FROM THE STRAINER, DRAWN APRILOG: CHECKED ‘APPROVED, Piping Guideline: Chopter 7, Stonderd Drawings ne PUMP PIPING PIPING LaYouT consibERations | TM-240.0 / 041\ ALTERNATIVE DETAIL 8-24 : PRIMARY AND STAND BY PUMP FOR HOT SERVICE, THE LINE REQUIRES A LARGE FLEXIBLE LOOP,THE AMOUNT OF DEAD LEG IN THE LINE FOR THE NON OPERATING PUMP MUST BE MINIMIZED. SPOOL PIECE =I STRAINER PUMP — i 7 NOZZLE SC BLOCK VALVE ~ DETAIL 8-25 : DETAIL 8-26 : PRIMARY AND STAND BY PUMP WITH BELOW SPOOL PIECE REMOVABLE GRADE SECTION PRACTICAL WAY IN CONNECTING PUMP INLET. MODIFICATIONS: ‘APRILSE CHECKED Piping Guideline: Chapter 7, Standard Drawings | APPROVED frm: PUMP PIPING PIPING LAYOUT consiperations | TM-240.0 / 041 .DEARETOR ELEVATION. AS REQUIRED BY NPSH UNDISIRABLE. LOCATION ve _g FOR EXTRA LOOPS if 4 MINIMUM SIZE LOOP FOR STRESS AND FLEXIBILITY ’ MINIMUM _ELEVATION. FOR HEADROOM OR PUMP REMOVAL PREFERED LOCATION OF EXPANSION LOOP eon DETAIL 8-27 : BOILER FEED PUMPS. AVOIDING CAVITATION IN A PUMP IS A CONCERN IN ALL SERVICES BUT PARTICULARLY WHEN THE LIQUID OPERATES CLOSE TO THE VAPOR PRESSURE. BOILER FEED PUMPS AS SHOWN,GENERALLY OPERATE CLOSE 10 THE PRESSURE OF FEEDWATER. AS RESULT, IT IS IMPERATIVE THAT CHANGES IN DIRECTION BE MINIMIZED. DESIGNER MAY ADD FLEXIBILITY TO THE SUCTION LINE WHEN IT IS CONVINIENT TO SUPPORT IT,8UT THIS MAY DISRUPT THE FLOW AND INCREASE THE POSSIBILITY OF CAVITATION. THE PREFERED ARRANGEMENT HAS A MAXIMUM STRAIGHT DROP OUT OF THE DEAERATOR DOWN WHERE THE FLEXIBILITY LOOP IS REQUIRED. ALTHOUGH SUPPORT MAY BE MORE DIFFICULT, OPTIMIZING THE OPERATION OF THE PUMP IS OF PRIMARY CONCERN. DRAWN APRILOG: CHECKED hopter 7, Stondard Drawings | APPROVED PUMP PIPING PIPING LAYOUT CONSIDERATIONS