Technique Shape Supply Condition

Cast Slab Heat Treatment

Hot Rolled Coil Online Normalizing
Cold Rolled Sheet Furnace Normalizing
Plate Annealing
Rail
Wire Surface Condition
Beam Galvanizing
Combi Oiling
Pickling
Sand Blasting
Painting
Skin Pass

Edge Condition
As Rolled
Gas Cut
Trim Edged

Process Family
BF
SMS
PM
NM
PKL
CR
SK
ANL
GAL
CC
SL

Process Family Process In Product Out Product

PM RHF 7 15
8 14
RM 15 14
14 14
15 8
14 8
FM 15 10
14 10
LM 10 11
UP 10 9
HL 10 10
11 11
DS 10 10
11 11
RT 10 13
11 12
ES 13 5
12 3
11 1
10 6
 Product Type Technique Shape Supply Condition
1F Hot Rolled Plate Heat Treatment
2F Hot Rolled Plate Heat Treatment
3F Hot Rolled Plate Heat Treatment
Edge Condition
4F Hot Rolled Plate Heat Treatment
Edge Condition
5F Hot Rolled Plate Edge Condition
6F Hot Rolled Plate Edge Condition
7F Cast Slab
8F Hot Rolled Slab Edge Condition
9F Hot Rolled Coil Edge Condition
10 I Hot Rolled Plate Edge Condition
11 I Hot Rolled Plate Heat Treatment
12 I Hot Rolled Plate Heat Treatment
Edge Condition
13 I Hot Rolled Plate Edge Condition
14 I Hot Rolled Slab Edge Condition
15 I Cast Slab

In Product PF Out Product

7 PM 3
7 PM 1
7 PM 5
7 PM 9
7 PM 6
7 PM 8
8 PM 3
8 PM 1
8 PM 5
8 PM 9
8 PM 6
8 PM 8

Mandatory Unit Product Type Technique Shape Supply Condition

Y 1F Hot Rolled Plate Heat Treatment
2F Hot Rolled Plate Heat Treatment
N 3F Hot Rolled Plate Heat Treatment
Edge Condition
4F Hot Rolled Plate Heat Treatment
Edge Condition
Y 5F Hot Rolled Plate Edge Condition
6F Hot Rolled Plate Edge Condition
N 7F Cast Slab
N 8F Hot Rolled Slab Edge Condition
N 9F Hot Rolled Coil Edge Condition
10 I Hot Rolled Plate Edge Condition
N 11 I Hot Rolled Plate Heat Treatment
12 I Hot Rolled Plate Heat Treatment
N Edge Condition
13 I Hot Rolled Plate Edge Condition
N 14 I Hot Rolled Slab Edge Condition
15 I Cast Slab
Online Normalizing
Furnace Normalizing
Online Normalizing
Trim Edged
Furnace Normalizing
Trim Edged
Trim Edged
As Rolled

As Rolled
As Rolled
As Rolled
Online Normalizing
Online Normalizing
Trim Edged
Trim Edged
As Rolled

Online Normalizing
Furnace Normalizing
Online Normalizing
Trim Edged
Furnace Normalizing
Trim Edged
Trim Edged
As Rolled

As Rolled
As Rolled
As Rolled
Online Normalizing
Online Normalizing
Trim Edged
Trim Edged
As Rolled
First product should be created, then process family and its mapping with product and then process a
A finshed product can't be output of more than one unit in same family
ct and then process and the mapping of process and product
Order
Order Id Order Qty Product Customer Plant Facility
1 100 coil jsw
2 50 coil jsw jspl
3 25 coil jsw jspl hsm1
4 25 coil jsw jspl hsm2
5 25 slab hsm1 jspl
6 25 slab hsm2 jspl
7 25 slab hsm1 jspl sms1
8 25 slab hsm2 jspl sms1
9 25 heat sms1 jspl
10 25 heat sms1 vendor
11 25 heat sms1 jspl

Order Book
Order Id Order Qty Bal to Plan Stock dispatch Balance to produce
1 100 50 0 100
2 50 0 0 50
3 25 0 0 25
4 25 0 0 25
5 25 0 0 25
6 25 0 0 25
7 25 0 0 25
8 25 0 0 25
9 25 15 10 15
10 25 0 0 25 0
11 25 10 15 10

Transfer Material to Parent Order will not alter Order Book

Material can be tranferred from Purchase Order its Parent Order only
Material can not reapplied from any order to Purchare Order
 Order Book plan Detail
Parent Order order Id qty Remarks
1 100 New Sales Order
1 1 -50 Created Plant Order 2
2 2 50 New Plant Order
2 2 -25 Created Production Order 3
3 3 25 New Production Order
4 2 -25 Created Production Order 4
5 4 25 New Production Order
6 3 -25 Created Plant Order 5 for Slab
8 5 25 New Plant Order
9 4 -25 Created Plant Order 6 for Slab
7 6 25 New Plant Order
5 -25 Created Production Order 7
7 25 New Production Order
Balance to produce 6 -25 Created Production Order 8
100 8 25 New Production Order
50 8 -25 Created Plant Order 9
25 9 25 New Plant Order
25 9 -25 Created Puchase Order 10
25 10 25 New Purchase Order
25 7 -25 Created Plant Order 11
25 11 25 New Plant Order
25 10 -10 Recived Material (m1)
15 m1 Transferred from 10 to 9
0 10 -15 Recived Material (m2)
10 m2 Transferred from 10 to 9
9 15 m2 is Reapplied to 11
11 -15 m2 is reapplied from 9

y
 Material Master
Material Id Qty Order Id Product
m1 10 9 heat
m2 15 11 heat
m3 10
m4 10
m5 10
m6 10
m7 10
m8 10
m9 10
m10 10
m11 10
m12 10
m13 10
m14 10
m15 10