The document describes an automated and flexible arc welding line for automotive chassis, rear twist beams (RTB), and front cross members (FCM) presented by KUKA Systems India. Key details include a date range for the AMS India Conference in Pune, an overview of KUKA Group structure, and descriptions of the robotic welding lines and fixtures designed and supplied for welding automotive chassis components.
The document describes an automated and flexible arc welding line for automotive chassis, rear twist beams (RTB), and front cross members (FCM) presented by KUKA Systems India. Key details include a date range for the AMS India Conference in Pune, an overview of KUKA Group structure, and descriptions of the robotic welding lines and fixtures designed and supplied for welding automotive chassis components.
The document describes an automated and flexible arc welding line for automotive chassis, rear twist beams (RTB), and front cross members (FCM) presented by KUKA Systems India. Key details include a date range for the AMS India Conference in Pune, an overview of KUKA Group structure, and descriptions of the robotic welding lines and fixtures designed and supplied for welding automotive chassis components.
Automated & Flexible Arc Welding Line for Automotive Chassis, RTB & FCM
Amar Patil Sales, Engineering & Projects KUKA Systems India Pvt. Ltd KUKA Group - Structure
KUKA AG
KUKA Robotics KUKA Laboratories KUKA Systems
Customer Service Medical applications Controller Service robotic Planning | Body Technology Robots Productions- Engineering Structure Solutions Software Assistant Application modules
Assembly & Operating |
Tools & Dies Test Production
KUKA Systems India | A.K.P| 3
www.kuka-systems.in KUKA Project
Automated & Flexible Arc Welding
line for Automotive Chassis
KUKA Systems India | A.K.P| 4
www.kuka-systems.in Chassis Welding Project Overview • Design, Manufacturing & Supply of Entire Line for Cycle time of 124 seconds with :
• Integration of Robots : 39 Nos.
• Welding Fixtures. • Robotic Grippers. • Variants considered : 15 Nos. • Automated Material Handling Systems. • Mezzanine Structures • Part Identification & Marking System. • Air, Water & Gas supply Systems • Complete Electrical & Control System. • Cycle time & Quality Prove-out
KUKA Systems India | A.K.P| 5
www.kuka-systems.in Overall Chassis Welding Layout & Material Flow
KUKA Systems India | A.K.P| 6
www.kuka-systems.in Chassis Front Mod Group Cell • Loose parts loaded by operator. • Robotic gripper picks front mod loose parts and load on tack & geo fixture
KUKA Systems India | A.K.P| 7
www.kuka-systems.in Chassis Front Mod Group Cell • Dual component robotic gripper & Re-weld stations. • KUKA standard positioner.
KUKA Systems India | A.K.P| 8
www.kuka-systems.in Chassis Rear Mod Group Cell • Loose parts loaded by operator. • Robotic gripper picks front mod loose parts and load on tack & geo fixture
KUKA Systems India | A.K.P| 9
www.kuka-systems.in Chassis Rear Mod Group Cell • Dual component robotic gripper & Re-weld stations. • KUKA standard positioner.
KUKA Systems India | A.K.P| 10
www.kuka-systems.in Chassis Mainline
KUKA Systems India | A.K.P| 11
www.kuka-systems.in Mainline
KUKA Systems India | A.K.P| 12
www.kuka-systems.in RTB & FCM Project layout
Front Cross Member
Rear Twist Beam
KUKA Systems India | A.K.P| 13 www.kuka-systems.in FCM Robotic Weld line
• Complete robotic weld line.
• Synchronized robots working as mirror welding on same part. • Utilization of KUKA standard positioners
KUKA Systems India | A.K.P| 14
www.kuka-systems.in RTB Robotic Weld line
• Complete robotic weld line.
• Synchronized robots working as mirror welding on same part. • Utilization of KUKA standard positioners
KUKA Systems India | A.K.P| 15
www.kuka-systems.in Special Fixtures designed & supplied
• Bush pressing fixture for LCA
• Toe & Camber checking fixture for rear axle • PLC operated and computerized reports generation for toe & camber angles. KUKA Systems India | A.K.P| 16 www.kuka-systems.in Thank you !!!