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YM80SA Abrasive Belt Polishing Machine-Operation Manual
YM80SA Abrasive Belt Polishing Machine-Operation Manual
Operation Manual
I.Machine Introductions
In order to meet the polishing requirement of better metal bar surface roughness,our
company specially designed planetary abrasive belt grinding machine.
This machine is equipped with feeding rack,feeding roller,clamping device,host
machine,extraction device, unloading roller and unloading rack.
The main spindle of host is hollow mechanism with both ends installed with one belt
wheel,2 sets of spring seat mechanisms are respectively arranged with 2 belt
wheels(pulley)symmetrically. The spring seats is symmetrically placed.Each piece of
belt wheel is installed with Driving pulley,tension pulley and belt pulley.There is
abrasive belt arranged on the belt wheel.The frame is installed with fixed gear,and
planetary gear is mounted on the turntable.The turntable mechanism revolves driving
by main motor, and the Planet gear and fixed gear joggles together and drive the belt
revolving with high speed while at the same time performing rotation.The processed
material does the Axial movement driving by clamping device,extracting deice,and
auxiliary machine roller device,and passes through the main spindle of belt grinding
to achieve the evenly grinding of outer diameter of round steel bar.The control system
adopts button operation.The tension degree of two sets of high speed rotating belt can
be adjusted through two spring seat and adjusting screws to adapt the requirement of
different diameter material processing, different tool feeding,different grinding
pressure.The equipment revolution and rotation are all controlled by frequency
converter step-less speed.
This machine can realize automatic loading and unloading.Equipped with wet dust
removal device,it can prevent the flying dust from burning and improve the
processing efficiency.It is More suitable for the processing of titanium and other
materials.The rear part of the equipment is designed with air drying mechanism,
which can ensure the synchronous drying and dirt removing.
YM80SA abrasive belt polishing machine and other equipment can be used as one
production line for polishing without the need for individual loading rack,and also can
be used independently with loading and unloading rack,as required by the customer.
The specification for reduced machine configuration is no longer available,please
refer to the relevant parts of this manual
II.Operating Procedures
2.1 Workplace should be standardized and orderly to prevent the existence of potential
dangers.
2.2 Wire and cable should be arranged in accordance with standard and beware of
electric shock.
2.3 The machine should be operated by specialists and no others.
2.4 The operator should not stay away from the machine while operating in case of
emergency.
2.5The operator should be trained before working,and No trained personnel shall
operate the machine.
Yantai Haige Machine Tools Co.,Ltd.
2.6 Speed limit exceeding shall be prohibited, and the machine should be operated
within the specified speed range.
2.7Before the change of bar material processed, the position of screw shall be
adjusted accordingly, and the tension degree of abrasive belt shall be changed for a
reasonable grinding.
2.8 The processed material must be through inspection in case of bend end,split end,
and other kind of non qualified raw material which might damage the machine if
grinding is in process.
2.9The crane shall not pass through the machine while carrying the material to
prevent damage to the machine.
2.10Attention should be paid in the process of grinding:the polishing depth for
different belt speed, feeding speed,strength of materials (machinabality) to ensure
reasonable grinding. Check relevant part for more details.
2.11Refer to the inverter’s instruction while setting the speed of revolution and
rotation.
III.Installation Instruction
Host machine installation:
3.1 Achieve horizontal status: Use the frame level to measure the four sides and adjust
the machine at the same time until getting a horizontal status.(the host machine frame
is adjustable).
3.2 Adjust the clamping device and the upper and lower feeding position according to
the basic layout.
3.3While equipped with other machine for a production line, the central height should
be all the same.
3.4 The installation of anchor bolts, and do grouting.
E.Try the loading and unloading rack and material flipping or kicking device to check
the abnormality of each part.
F.Try the roller and clamping device to check the abnormality of each part.
G.Turn on the machine running unloaded for 2-5 min to check one more time if
everything is ok.
4.3 Adjusting process
Adjust the belt position and belt Tightness degree to avoid belt deviation.
4.4 Material feeding and processing
Feed in the bar material through bar flipping arm and make it slowly passing through
belt polishing machine and guiding sleeves, and use other related equipment to clamp
and send the material.Adjust the belt parameters to make it in line with the diameter
of processed bar material. Press against the tension wheel and then try to polish
slowly until the machine gets all required.Close the protective cover and do
continuous working.
4.5 Special problems
In principle, the raw materials with big diameter tolerance, curvature and roundness
tolerance can not be processed.
VI.Basic Parameters
VII.Lubrication table
VIII.Routine Maintenance
8.1 Inspection and Operation
8.1.1 Check the condition of chain drive
8.1.2 Clean the residue of the raw materials by compressed air.
8.1.3 Check the liquid condition and clean and fill liquid on time.
General principle of Maintenance and Operation
8.2.1 Motor maintenance
8.2.1.1 Regularly examine and maintain motors according the Maintenance
Schedule;
8.2.2 Clean and examine the machine;
Yantai Haige Machine Tools Co.,Ltd.
8.2.2.1 Use the compressed air to clean the internal and external part of the motors;
8.2.2.2Make sure dust and other impurities will not affect the normal work of
ventilation device;
8.2.2.3 Examine whether there is any loosening of all the screws, including all
the connectors;
8.2.2.4 Examine carefully whether there is any abnormal vibration or noise;
8.2.2.5 Examine all the joints of wires to make sure there is no virtual connection or
mis-connection
8.2.3 Bearing maintenance
8.2.3.1 When there is problem with the bearing seal, regular inspection and filling
glycerinum are needed to prevent worse situation. The normal temperature range is
-10 ℃ ~80 ℃.When there is problem with the original sealed bearing,replace it on
time.
8.2.3.2 It's not allowed to work under the following conditions: high humidity,
corrosive environment and big temperature difference.
8.2.3.3 Clean the bearing which uses lubricating grease totally every year and renew
the lubricating grease.In this process,1/3 space in the bearing shall be filled with
grease.
8.2.3.4 Special notice: Once you find noise during operation, the bearing needs to be
maintained or replaced immediately.
8.2.4 Use the drive belt correctly. Points for attention are as follows.
8.2.4.1 Check if the position of the drive wheel is correct.
8.2.4.2 Check if the groove of the drive wheel is clean.
8.2.4.3 The drive belt should be installed too tight in order to avoid damage.
8.2.4.4 Tense the belt to some extent after installation.
8.2.4.5 Start the motor. If the belt is too loose, tighten it.
8.2.4.6 For new belt, regular inspection of the tightness is often needed.
8.2.5 Oil-injection
The driving joints of the equipment need oil-injection regularly. The interval of
oil-injection depends on the actual operating status of each parts.
The driving joints of the equipment often need oil-injection under severe conditions
and environments.
8.2.6 Hand valve and switch
Hand valve and switch don ’ t need special maintenance. Just check its service
condition regularly to avoid faults and dangers.
8.3. Maintenance specification of YM20
8.3.1 Classification, period and contents of the maintenance
Routine
Classification Regular inspection Overhaul
inspection
Period 3 months 1 year 5 years