Professional Documents
Culture Documents
Galley and ECR AC
Galley and ECR AC
Galley and ECR AC
JLZ030401/2/3/4 , JLZ040403/4
FINAL DRAWING
COMPRESSOR
INSTRUCTION MANUAL C
CONTROLLER
OPERATING MANUAL D
MISCELLANEOUS
INSTRUCTION MANUAL
-THERMOSTATIC EXPANSION VALVE
-SOLENOID VALVE
E
-PRESSURE CONTROLLER
-DRYER
PACKAGE TYPE AIR CONDITIONER
GENERAL SPECIFICATION
* SHIP OWNER: :
* CLASSIFICATION :
* REFRIGERANT : R-404A
GENERAL DESCRIPTION
1. Cooling system
2. Heating system
3. Ventilation system
4. Power source
(9) Other components and accessories, fitted in/on PAC unit ----- 1LOT
. Expansion valve on liquid line : 8RT
. Solenoid valve : 5/8” x 220V
. Service angle valve : 5/8”
. Filter drier on liquid line : 5/8”
. Safety valve on condenser : 5/8”
. Gas inlet pipe connection : 1 1/8”
. Liquid outlet pipe connection : 1/2”
. Power in cable gland : 30a
. External signal cable gland : 15c
. Cooling water inlet pipe connection : JIS 5K 40A flange
. Cooling water outlet pipe connection : JIS 5K 40A flange
GENERAL SPECIFICATION
* SHIP OWNER: :
* CLASSIFICATION :
* APPLICATION : GALLEY
* REFRIGERANT : R-404A
GENERAL DESCRIPTION
1. Cooling system
2. Heating system
3. Ventilation system
4. Power source
(9) Other components and accessories, fitted in/on PAC unit ----- 1LOT
. Expansion valve on liquid line : 5RT
. Solenoid valve : 1/2” x 220V
. Service angle valve : 1/2”
. Filter drier on liquid line : 1/2”
. Safety valve on condenser : 1/2”
. Gas inlet pipe connection : 7/8”
. Liquid outlet pipe connection : 1/2”
COMPRESSOR
INSTRUCTION MANUAL
Hi-PRES KOREA
Co., Ltd.
#1432-11,daman-ri, chillye-myun,
C
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
Selection & Application guidelines
MT / MTZ - 1 / 2 / 4 CYLINDERS
60 Hz
R22 - R407C - R134a - R404A - R507
RECIPROCATING COMPRESSORS
www.danfoss.com
Danfoss Maneurop Reciprocating Compressors
MT / MTZ - 1 / 2 / 4 Cylinders 3
Compressor nomenclature
Order reference
Example: MT 64 - 4I MT 64, individual packaging (I), motor voltage code 4, basic version
MT 64 - 4VI MT 64, individual packaging (I), motor voltage code 4, VE version (V)
MT 64 - 4M MT 64, multiple packaging (M), motor voltage code 4, basic version
MT 64 - 4VM MT 64, multiple packaging (M), motor voltage code 4, VE version (V)
Individual packaging: single packaging per compressor
Multiple packaging: single packaging for several compressors, full pallet (number of compres-
sors per pallet depending on compressor model).
Compressor reference
(indicated on the compressor
name plate)
Motor voltage Motor voltage code Nominal voltage Voltage application range
1 208-230 V / 1 ph / 60 Hz 187 - 253 V
3 200-230 V / 3 ph / 60 Hz 180 - 253 V
400 V / 3 ph / 50 Hz 360 - 440 V
4
460 V / 3 ph / 60 Hz 414 - 506 V
5 230 V / 1 ph / 50 Hz 207 - 253 V
6 230 V / 3 ph / 50 Hz 207 - 253 V
530 V / 3 ph / 50 Hz 450 - 550 V
7
575 V / 3 ph / 60 Hz 517 - 632 V
9 380 V / 3 ph / 60 Hz 342 - 418 V
4 MT / MTZ - 1 / 2 / 4 Cylinders
Specifications
Technical specifications
MT / MTZ 22 JC 2.33 291 1 32 46 S-VE S-VE S-VE S-VE S-VE VE*** VE***
MT / MTZ 32 JF 3.29 411 1 32 53 S-VE S-VE S-VE S-VE S-VE S-VE S-VE
MT / MTZ 36 JG 3.69 461 1 32 55 S-VE S-VE S-VE S-VE S-VE VE*** S-VE***
MT / MTZ 100 HS 10.45 1306 4 132 132 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 125 HU 13.15 1643 4 132 141 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 144 HV 14.76 1845 4 132 148 - S-VE S-VE - S-VE S-VE S-VE
MT / MTZ 160 HW 16.57 2071 4 132 152 - S-VE S-VE - S-VE S-VE S-VE
* At 3600 rpm
** S & VE versions,
see table on page 4.
*** Only MTZ
MT / MTZ - 1 / 2 / 4 Cylinders 5
Operating envelopes
Application Envelope
for MT compressors 160
with R22
Application Envelope
for MTZ compressors 160
with R407C
Condensing temperature (°F)
150
at DEW point S.H. = 20°F
140
130
S.H. = 54°F
120
110
100
90
-10 0 10 20 30 40 50 60 70
Evaporating temperature (°F)
Application Envelope
for MTZ compressors 170
with R134a
Condensing temperature (°F)
160
S.H. = 20°F
150
140
S.H. = 54°F
130
120
110
100
90
0 10 20 30 40 50 60 70
Evaporating temperature (°F)
Application Envelope
for MTZ compressors 150
with R404A/R507
Condensing temperature (°F)
140
S.H. = 20°F
130
120
S.H. = 54°F
110
100
90
80
-30 -20 -10 0 10 20 30 40 50 60
Evaporating temperature (°F)
8 MT / MTZ - 1 / 2 / 4 Cylinders
Operating envelopes
D B
C
A
enthalpy
MT / MTZ - 1 / 2 / 4 Cylinders 9
14.02 (1) - 14.09 (
10.35
Outline drawings 1 cylinder
3.78
2.72
2.68
0.98
0.59
3.15 Ø 8.86
.67
10.35
55˚
4.29
6.30
3.78
2.72
5.28
2.68
0.98
0.59
2.68 3.15
1.5 4.84
(1) MT (Z) 28 - 32 - 36 - 40/1 and Oil sight glas
MT (Z) 32 - 36/5 (VE - models only)
(2) MT (Z) 32 - 36 - 40/3-4-6
(3) MT (Z) 18 - 22/1 and
(S)
MT (Z) 18 - 22 - 28/3-4-5-6-7-9
Suction US (S
)
8 (D)
5.7 61
5.
(D) Discharge
4.65
.67
55˚
4.29
6.30
5.28
Terminal box
Spade connectors 1/4” 2.68 Rubber grommet
IP rating: (Tyco Electronics part
n° 42563-6) bolt H M8-40
55 (with cable gland)
0.87"
Ground
M4-12
Knock-out
US
Ø 0.83” 0.59"
Grommet compression
not included; around 0.04 inch
Ø 0.83”
18 MT / MTZ - 1 / 2 / 4 Cylinders
2.56
(2)
2.95
2.72
0.59
- 0.94
(1)
3.15
(1)
(2)
3.78
1.42
Outline drawings 2 cylinder
.79 Ø 11.34
Mounting hole
for PTC crankcase heater
LP
gauge port
6.14
(schrader)
16.34
2.36
3.78
37˚ VE models only
(2)
Oil equalization
- 7.87
VE models only
)
(D
.93
10.47
-6
(1)
)
(S
7.48
3
7.1
(2)
- 4.53
(1)
3.78
5.71 4.92
2.56
(1) MT (Z) 2 cyl. Code 1-3-4-7-9
(2) MT (Z) 2 cyl. Code 6
(2)
2.95
2.72
0.59
- 0.94
(S) Suction
US
(1)
3.15
(D) Discharge
(1)
(2)
3.78
1.42
(1) LTZTerminal box
2 cyl. Code 1-3-4-9
(2) LTZ 2 cyl. Code 6 Spade connectors 1/4” Rubber grommet
IP rating: (Tyco Electronics part
n° 42563-6) .79 bolt H M8-40
55 (with cable gland)
Mounting hole
for PTC crankcase heater
0.87"
Ground
M4-12
Knock-out
6.14
Ø 0.83” 0.59"
Grommet compression
not included; around 0.04 inch
Ø 0.83”
2.36
Terminal box
3.78
Screw 37˚
(2)
)
(D
.93
IP rating:
-6
(1)
)
(S
3
7.1
Ground
M4-12
5.71 4.92
Knock-out
Ø 1.14”
Ø 1.14”
US
Rotolock connections size Solder sleeve connection size
(1) LTZ 2 cyl. Code 1-3-4-9
Rotolock valve
Suction Discharge (2)Suction
LTZ 2 cyl. Code 6 Discharge Suction Discharge
MT / MTZ 44 HJ
MT / MTZ 45 HJ
MT / MTZ 50 HK
MT / MTZ 51 HK
MT / MTZ 56 HL 1”3/4 1”1/4 7/8” 3/4” V07 V04
MT / MTZ 57 HL
MT / MTZ 64 HM
MT / MTZ 65 HM
MT / MTZ 72 HN
MT / MTZ 73 HN
MT / MTZ 80 HP
MT / MTZ 81 HP 1”3/4 1”1/4 1”1/8 3/4” V02 V04
MT / MTZ - 1 / 2 / 4 Cylinders 19
(schrader)
9.18
6.22
4.92
3.74
Outline drawings 4 cylinder
.75
3.78
Ø 13.86
9.69
Mounting hole for
PTC crankcase heater Oil equalization
VE models only
4.53
LP
gauge port
(schrader)
9.13
9.18
6.22
4.92
3.74
8.22 (S) - 8.25 (D)
.75
3.78
US
Mounting hole for
(D) Discharge PTC crankcase heater Oil equalization
VE models only
(1) LTZ 4 cyl. code 3-4-6
(2) LTZ 4 cyl. code 9
9.69
Terminal box
Rubber grommet
Screw
IP rating: 10-32 UNF x 9/5” bolt H M12-50
54 (with cable gland)
9.13
Ground
M4-12
Ø 1.14”
MT / MTZ 100 HS
Suction Discharge Suction Discharge
(1) LTZ 4 cyl. code 3-4-6
(2) LTZ 4 cyl. code 9
US Suction Discharge
3-4-6 MT / MTZ 125 HU
9
MT / MTZ 144 HV 1”3/4 1”1/4 1”1/8 3/4” V02 V04
MT / MTZ 160 HW
20 MT / MTZ - 1 / 2 / 4 Cylinders
Electrical connections and wiring
SINGLE PHASE
electrical characteristics
Potential Relay
Kickstart® is a patented two wire start kit con-
230 V C sisting of a potential relay and start capaci-
IOL
tor assembly. By using both a run and start
capacitor, the Kickstart® kit is able to provide
maximum torque to the motor during start up.
Code 1
This additional torque is required to overcome
- Kickstart® CR S R
the high-pressure differentials encountered in
accessory refrigeration systems. Danfoss Commercial
Compressors recommends use of Kickstart®
CS
MT / MTZ - 1 / 2 / 4 Cylinders 21
Electrical connections and wiring
22 MT / MTZ - 1 / 2 / 4 Cylinders
Electrical connections and wiring
THREE PHASE
electrical characteristics
MCC
NOTE: RLA = 1.40
THREE PHASE Three phase compressors are protected by an Note: Once the overload protector has tripped
motor protection and internal motor protector connected to the neu- it may take up to 3 hours to reset and restart
suggested wiring diagrams tral point of the star-connected stator wind- the compressor.
ings. The internal overload (IOL) protects the
For all 3-phase compressors, a PTC crank-
motor against overheating, current overload,
case heater is required.
and locked rotor conditions. The protector
cuts out all 3 phases simultaneously.
LEGEND:
FU fuses L1
MS main switch L2
C1 compressor contactor L3
TH thermostat
EC external controls FU
COMP compressor FU
MP protection module
MS
PTC crankcase heater
TR transformer
C1
TH
COMP
EC PTC
C1
MT / MTZ - 1 / 2 / 4 Cylinders 23
Electrical connections and wiring
Soft start kit Many countries require that starting current be ● kits can be retrofitted to existing installa-
for 2 - 4 Cyl. Code 4 limited in 3-phase compressors. To meet these tions using standard Danfoss Maneurop
requirements, Danfoss Maneurop offers soft compressors;
start kits with the following advantages:
● starting mechanical stresses are reduced,
● starting current can be reduced by up to increasing the internal component life.
40% of the direct on-line value;
L1
460V - 3 - 60Hz L2
L3
N
TH
C3
1 2 3 4 5 6 7 8
Blue
Red
Compressor
C1
24 MT / MTZ - 1 / 2 / 4 Cylinders
Miscellaneous
Approvals
UNDERWRITERS EUROPEAN
LABORATORIES INC. DIRECTIVE
Design Version
EX: MT125 HU 4 D VE 1 3 4 5 6 7 9 1 3 4 5 6 7 9
MT 18 P M A B - - - MTZ 18 A A A * A - -
MT 22 T M A P N - - MTZ 22 B A A * B A A
* no letter
MT 28 R M A N N - - MTZ 28 A A A * B A -
MT 32 M E C L A - A MTZ 32 A A A * A A A
MT 36 Q F E B F - A MTZ 36 A A A * A A A
MT 40 N F E - G - - MTZ 40 A A A - B - -
MT 44 F B A - A A A MTZ 44 A A A - A A A
MT 45 - A A - - - - MTZ 45 - A A - - - -
MT 50 F C B A C B A MTZ 50 A B B A B B A
MT 51 - A A - - - - MTZ 51 - A A - - - -
MT 56 C B A - B A A MTZ 56 * A A - A A A
MT 57 - A A - - - - MTZ 57 - A A - - - -
MT 64 D D C - B - A MTZ 64 * A B - A - A
MT 65 - A A - - - - MTZ 65 - A A - - - -
MT 72 - C A - A - A MTZ 72 - B A - * - A
MT 73 - A A - - - - MTZ 73 - A A - - - -
MT 80 - B A - A - A MTZ 80 - A A - A - A
MT 81 - B A - - - - MTZ 81 - B A - - - -
MT 100 - D D - D A A MTZ 100 - * * - * A A
MT 125 - D D - D A A MTZ 125 - * * - * A A
MT 144 - * * - * A A MTZ 144 - * * - * A A
MT 160 - D D - D A A MTZ 160 - * * - * A A
MT / MTZ - 1 / 2 / 4 Cylinders 25
Miscellaneous
IP rating IP ratings for compressor terminal boxes are to CEI 529. IP ratings of compressor terminal
shown in the outline drawings sections on boxes are only valid when correctly sized
pages 12-18. The information below gives cable glands of the same IP rating are used.
the different IP rating combinations according Approximate NEMA rating is 12.
Handling MT and MTZ compressors must always be in a horizontal or inverted position may cause
carried in an upright position (within 15° of damage to springs and other internal parts.
vertical). Placing or carrying the compressor
26 MT / MTZ - 1 / 2 / 4 Cylinders
Refrigerants and lubricants
General information When choosing a refrigerant, several factors Additional factors could influence the final
must be taken into consideration: choice:
● Regulations (current and future); ● Environmental considerations;
● Safety; ● Standardization of refrigerants and
lubricants;
● The relation of the application envelope to
expected running conditions; ● Refrigerant cost;
● Compressor capacity and efficiency; ● Refrigerant availability.
● The compressor manufacturers recommen- The table below gives an overview of the
dations and guidelines. different refrigerant-lubricant-compressor
combinations for Maneurop MT and MTZ
compressors:
Lubricant Compressor
Refrigerant Type Danfoss Maneurop lubricant Application
type type
R22 HCFC Mineral MT White oil, 160P Medium / High Temperature
R407C HFC Polyolester MTZ Polyolester oil 160PZ Medium / High temperature
R134a HFC Polyolester MTZ Polyolester oil 160PZ Medium / High temperature
R404A HFC Polyolester MTZ Polyolester oil 160PZ Medium temperature
R507 HFC Polyolester MTZ Polyolester oil 160PZ Medium temperature
Transitional Alkylbenzene oil 160 ABM
Alkylbenzene
refrigerants, MT Note: Initial mineral oil charge has to be Medium / High temperature
(ABM)
R22 based replaced by 160 ABM oil.
Hydrocarbons Danfoss Maneurop does not authorize the use of hydrocarbons in their compressors
The Montreal protocol states that CFC refrig- used as replacements in existing installations
erants such as R12 and R502 may no longer where these refrigerants are present.
be applied in new installations within the
Approved refrigerants (depending on compres-
boundaries of signatory nations; therefore,
sor model): R12, R502, R404A, R507, R134a,
capacity and other data for these refrigerants
R22, R407C. For other refrigerants, please
are not published in this document. Danfoss
contact your local Danfoss representative.
Maneurop MT compressors are, however, suit-
able for use with these refrigerants and can be
R22 R22 is an HCFC refrigerant still in wide use sors are optimized for R22 and are supplied
today. It has a low ODP (Ozone Depletion with an initial charge of mineral oil. Use the
Potential) and will be phased out in the future. application envelopes on page 8 and perfor-
Check local legislation. Always use Maneurop mance tables on pages 10-11 to select the
mineral oil with R22. Maneurop MT compres- correct compressor.
R407C Refrigerant R407C is an HFC refrigerant with For R407C, always use Danfoss Maneurop
thermodynamic properties similar to those of 160PZ polyolester oil. Use the application
R22. R407C has zero ozone depletion poten- envelope on page 8 and the performance
tial (ODP=0). tables on pages 12-13 to select the correct
compressor. Maneurop MT compressors
R407C is a zeotropic mixture and has a tem-
should never be used with R407C, even after
perature glide of about 11ºF.
an oil change.
For more specific information, refer to the sec-
tion “Zeotropic refrigerant mixtures.” R407C
must be charged in the liquid phase.
MT / MTZ - 1 / 2 / 4 Cylinders 27
Refrigerants and lubricants
R134a Refrigerant R134a is an HFC refrigerant with For R134a, always use Maneurop 160PZ poly-
thermodynamic properties similar to those olester oil. Use the application envelope on
of the CFC refrigerant R12. R134a has zero page 8 and performance tables on pages 14-
ozone depletion potential (ODP = 0) and is 15 to select the correct compressor. Maneurop
commonly accepted as the best R12 alterna- MT compressors should never be used for
tive. For applications with high evaporating R134a, even after an oil change.
and high condensing temperatures, R134a is
the ideal choice. R134a is a pure refrigerant
with no temperature glide.
R404A Refrigerant R404A is an HFC refrigerant with blends, refer to section “Zeotropic refrigerant
thermodynamic properties similar to those of mixtures.” For low evaporating temperature
the CFC refrigerant R502. R404A has zero applications down to -45°F, use Maneurop
ozone depletion potential (ODP = 0) and is LTZ compressors, and refer to the LTZ selec-
commonly accepted as one of the best R502 tion and application guidelines. For medium
alternatives. R404A is especially suited to low temperature R404A applications, always use
evaporating temperatures but it can also be the Maneurop MTZ compressor with 160PZ
used in applications with medium evaporating polyolester oil. Use the application envelope
temperatures. R404A is a mixture with a very on page 8 and the performance tables on
small temperature glide; it must be charged in pages 16-18 to select the correct compressor.
its liquid phase, but for most other aspects Maneurop‚ MT compressors should never be
the small glide can be neglected. Because of used for R404A even after an oil change.
the small glide, R404A is called a near-azeo-
tropic mixture. For more information about
R507 Refrigerant R507 is an HFC refrigerant with evaporating temperature applications down
thermodynamic properties similar to those of to -45°F, use Maneurop LTZ compressors.
the CFC refrigerant R502 and virtually equal to For medium temperature R507 applications,
those of R404A. R507 has no ozone depletion always use Maneurop MTZ compressors
potential (ODP = 0) and is commonly accepted and Maneurop 160PZ polyolester oil that is
as one of the best R502 alternatives. As with supplied with the MTZ compressor. Use the
R404A, R507 is particularly suitable for low application envelope on page 8 and the per-
evaporating temperature applications but it formance tables on pages 16-18 to select the
can also be used for medium evaporating tem- correct compressor. Maneurop MT compres-
perature applications. R507 is an azeotropic sors should never be used for R507, even after
mixture with no temperature glide. For low an oil change.
R22-based There is a wide variety of R22-based transi- Because of the R22 component, they all have
transitional refrigerants tional refrigerants (also called service refriger- a (low) ozone depletion potential. Maneurop
ants or drop-in blends). These were developed MT compressors can be used in applications
as temporary R12 or R502 alternatives. Some with these transitional refrigerants. The fac-
examples are R401A, R401B, R409A and tory mineral oil charge must be replaced by
R409B as R12 alternatives and R402A, R402B, Maneurop 160 ABM alkylbenzene oil.
R403A and R403B as R502 alternatives.
Hydrocarbons Hydrocarbons such as propane, isobutane etc. hydrocarbons with their MT or MTZ compres-
are extremely flammable. Danfoss Maneurop sors, even with a reduced refrigerant charge.
does not recommend or support the use of
28 MT / MTZ - 1 / 2 / 4 Cylinders
System design recommendations
Piping design Refrigeration circuits require oil to lubricate and evaporator. In a poorly designed system,
the compressor’s moving parts. During normal with less than optimal oil return, the compres-
system operation, small amounts of oil will sor becomes oil-starved, and the condenser,
continually leave the compressor with the dis- evaporator, and refrigerant lines contain too
charge gas. As long as the amount of oil circu- much oil. Adding oil in such a situation only
lating through the system is small, it improves corrects the compressor oil level for a limited
both system efficiency and heat transfer. When time, and increases the amount of surplus oil
system piping is well designed, almost all of in the rest of the system.
the oil returns to the compressor. Too much oil
Only correct piping design can insure good oil
outside the compressor has a negative effect
balance in the system.
on heat transfer efficiency in both condenser
To condenser
0.5 % slope,
13 ft/s or more To condenser
0.5 % slope,
13 ft/s or more
To compressors
To com
max. 13 ft
MT / MTZ - 1 / 2 / 4 Cylinders 29
System design recommendations
30 MT / MTZ - 1 / 2 / 4 Cylinders
System design recommendations
Operating voltage The voltage applied to the motor terminals Cycle rate limit
and cycle rate must always be within the limits specified in
the table on page 4. The maximum allowable There may be no more than 12 starts per hour
voltage imbalance for 3-phase compressors (6 when a resistor soft start accessory is used).
is 2%. Voltage imbalance causes high cur- A higher number reduces the service life of the
rent draw on one or more phases, which in compressor. The MCI soft starter from Danfoss
turn leads to overheating and possible motor allows 12 starts per hour.
damage. Voltage imbalance is given by the
formula: If necessary, use an anti-short-cycle timer in
the control circuit; a timeout of 5 minutes is
recommended. The system must be designed
| Vavg - V1-2 | + | Vavg - V1-3 | + | Vavg - V2-3 | in such a way as to guarantee that compres-
x 100
sor run time is at a minimum sufficient to allow
2 xVavg
proper oil return and sufficient motor cooling
Vavg = Mean voltage of phases 1, 2, 3. after starting. Note that the oil return rate is a
V1-2 = Voltage between phases 1 & 2. function of system design.
V1-3 = Voltage between phases 1 & 3.
V2-3 = Voltage between phases 2 & 3.
Liquid refrigerant control Refrigeration compressors are designed as while, the entire system refrigerant charge can
and charge limits gas compressors. Depending on the com- condense in the compressor crankcase. A
pressor design and operating conditions, most large amount will dissolve in the compressor
compressors can also handle a limited amount oil until the oil is completely saturated with
of liquid refrigerant. Liquid refrigerant can enter refrigerant. If other system components are
a compressor in different ways, with different located at a higher level, this process can be
effects on the compressor. Maneurop MT and even faster because gravity will favor the flow
MTZ compressors have a large internal free of liquid refrigerant back to the compressor.
volume and can therefore handle relatively When the compressor is started, crankcase
large amounts of liquid refrigerant without pressure decreases rapidly. At lower pressures
major problems. But even when a compressor the oil holds less refrigerant, and as a result
can handle liquid refrigerant, doing so is not part of the refrigerant will violently evaporate
favorable to its service life. Liquid refrigerant from the oil, causing the oil to foam.
can dilute the oil, wash oil out of the bearings,
This process is often called “boiling.” The
and result in high oil carryover that causes
negative effects on the compressor of oil
loss of oil from the sump. Good system design
migration include:
will limit the amount of liquid refrigerant in the
compressor, and have a positive effect on the ● oil dilution by liquid refrigerant
compressor service life.
● oil foam, transported by refrigerant gas and
Off-cycle migration discharged into the system, in turn causing
loss of oil, and in extreme situations, a risk
When the compressor is idle and pressure
of oil slugging
equalizes, refrigerant will condense in the
coldest part of the system. That can easily be ● in extreme situations with a high refrigerant
the compressor (for example, when it is placed charge, liquid can enter the compressor cyl-
outside in low ambient temperatures). After a inders (liquid slugging)
MT / MTZ - 1 / 2 / 4 Cylinders 31
System design recommendations
MT/MTZ 18-160
designation unit ref
200 - 600 V PTC 35 W 7303507
32 MT / MTZ - 1 / 2 / 4 Cylinders
System design recommendations
An LLSV may be used to isolate the refrigerant A suction accumulator offers protection
charge in the condenser side of the system, against refrigerant floodback at start-up, dur-
thereby preventing transfer or excessive ing operation, and after defrost. The accumu-
migration to the compressor during off cycles. lator provides additional internal volume on the
Using a pumpdown cycle with the LLSV can low pressure side of the system. Tests must
further reduce the amount of refrigerant in the be conducted to determine the actual refrig-
low pressure side of the system. erant capacity each application requires. The
accumulator should be sized for not less than
Pumpdown cycle
50% of the total system charge. A suction line
A pumpdown cycle is one of the most effective accumulator should not be used in systems
ways to protect against off-cycle migration of with zeotropic refrigerants.
liquid refrigerant. Pumpdown must always be
used when evaporators are fitted with defrost
heaters.
Sound and vibration Running compressors cause sound and vibra- sor with a Maneurop acoustic hood accessory.
tion, which are closely related phenomena. Because Maneurop compressors are 100%
suction gas cooled, and require no body cool-
Sound
ing, they can also be insulated. Values for the
The table following shows the levels of sound sound reduction achieved with acoustic hoods
produced by Maneurop compressors. Note are also shown in the table, page 34. For com-
that sound power levels are not the same as pressors installed indoors, sound insulation of
sound pressure levels often seen in documen- the machine room is an alternative to sound
tation. The sound that a compressor produces insulation of the compressor. Sound transmit-
is transmitted in every direction by the ambi- ted by mounting feet, pipework, and refrigerant
ent air, the mounting feet, the pipework and should be treated the same way as vibration,
the refrigerant. The easiest way to reduce the which is covered in the next section.
sound level in ambient air is to fit the compres-
MT / MTZ - 1 / 2 / 4 Cylinders 33
System design recommendations
34 MT / MTZ - 1 / 2 / 4 Cylinders
Installation and service
System cleanliness System contamination is one of the main fac- observed during maintenance of the installa-
tors affecting equipment reliability and service tion. The compressor must be used only for
life. It is therefore important to insure system the purpose for which it was designed.
cleanliness when assembling a refrigeration ● Use only clean and dehydrated refrigeration
system. During the assembly, system con- grade copper tubes and silver alloy brazing
tamination can be caused by: material.
● Filings and particles from removing burrs ● Clean all parts before brazing and always
from pipe-work have nitrogen or CO2 flowing through the
● Brazing and welding oxides pipes during brazing to prevent oxidation.
● Brazing flux ● If flux is used, take every precaution to pre-
● Moisture and air vent leakage into the piping.
All installation and service work must be done ● Do not drill holes (e.g. for Schrader valves)
by qualified and certified personnel, who in parts of the installation that are already
must follow the procedures described below completed if filings and burrs can not be
using tools (charging systems, tubes, vacuum removed.
pumps, etc.) dedicated to the system refrig- Carefully follow the instructions in the next sec-
erant. The compressor must not be opened tion when brazing, mounting, detecting leaks,
under pressure. These guidelines must be pressure testing, and moisture removal.
Compressor handling while Compressor handling All compressors are supplied with three or four
mounting and connecting rubber mounting grommets, each complete
to the system Maneurop MT and MTZ compressors are pro- with metal sleeves and nuts and bolts. Refer
vided with a lifting lug. This lug should always to the outline drawings on pages 18 to 20.
be used to lift the compressor. Once the
compressor is installed, the compressor lifting These grommets largely attenuate the com-
lug should never be used to lift the complete pressor vibration transmitted to the base
installation. Keep the compressor in an upright frame. The compressor must always be
position during handling. mounted with these grommets. Refer to the
table below for torque values.
Compressor mounting
Mount the compressor with the base plate
horizontal, with a maximum slope of 3 degrees.
Recommended
Designation
torque
Cable screw of T connector in electrical box screw 10/32 - UNF x 3 17 in.lb
1” 59 ft.lb
Rotolock valves and solder sleeves 1”1/4 66 ft.lb
1”3/4 81 ft.lb
Mounting grommet bolts 1 - 2 - 4 cylinder 11 ft.lb
Oil sight glass - 37 ft.lb
Oil equalization connection 1 - 2 - 4 cylinder 22 ft.lb
Compressor connection to the system air and moisture entering the compressor, it
is advisable to braze the solder sleeves or
Whenever possible, the compressor must be service valves to the pipework before the
the last component to be integrated in the compressor is mounted. When all brazing
system. New compressors have a protec- is finished and the total system is ready, the
tive nitrogen holding charge. The suction compressor caps can be removed and the
and discharge caps should only be removed compressor connected to the system with
just before connecting the compressor to the minimum exposure to ambient air. (Take care
installation to avoid air and moisture entering as the protective nitrogen holding charge
the compressor. During the first run period leaves the compressor: the pressure is about
(several hours), check that the compressor 25 psi. The operation can be done through the
runs within the application limits. To avoid Schrader valve using a flexible tube).
MT / MTZ - 1 / 2 / 4 Cylinders 35
Installation and service
If this procedure is not possible, the sleeves either rotational direction. There is no specific
or valves may be brazed to the pipes when recommendation (except for racks, where the
mounted on the compressor, making certain same rotating direction is recommended for
that nitrogen or CO2 is flowing through the all compressors. Please refer to the Parallel
compressor via the Schrader valve to prevent Guidelines).
the entrance of air and moisture. The nitrogen
Note: When the compressor is built into a
or CO2 flow must start when the caps are
multiple-compressor “rack” which is not
removed and must continue throughout the
installed immediately in its final location,
brazing process. When rotolock valves are
vacuum pull-down and moisture removal
used on the compressor, they must be closed
must be performed on the rack as if it were a
immediately after mounting, thus keeping the
complete system (see the following sections).
compressor isolated from the atmosphere or
The rack must be charged with nitrogen or
from a system that is not yet dehydrated.
CO2 and open tubes must be blocked with
Electrically, the compressor can operate in caps or plugs.
Schrader
N2
System pressure test It is recommended that an inert gas such as The maximum test pressures for MT and MTZ
nitrogen be used for pressure testing. Dry air compressors are shown in the table below.
may also be used, but care should be taken
Do not exceed a pressure difference of 435
since air can form a flammable mixture with
psi between the high pressure side and the
the compressor oil. When performing a system
low pressure side of the compressor. Higher
pressure test, do not exceed the maximum
pressure differentials will cause the internal
allowed pressure of any of the components.
compressor relief valve to open.
Leak detection If valves are present, the compressor must these gases can form a flammable mixture.
be kept isolated from the system whenever Never use CFC or HCFC refrigerants for leak
possible during leak detection. Use the final detection in HFC systems.
system refrigerant. Pressurize with nitrogen or
Note 1: Leak detection with refrigerant may
another neutral gas and use a leak detector
not be allowed in some countries. Check local
designed for the system refrigerant. A helium
regulations.
spectrometric detection system can also be
used. When repairing leaks, observe the pro- Note 2: Leak detection additives can not be
cedures described in the sections above. The used because they may affect the properties
use of other gases such as oxygen, dry air, of the system lubricant. Warranty may be
or acetylene is not recommended, because voided if leak detecting additives are used.
36 MT / MTZ - 1 / 2 / 4 Cylinders
Installation and service
Vacuum pull-down General 8- Break the vacuum with nitrogen gas or with
moisture removal the final refrigerant.
Moisture obstructs the proper functioning of
the compressor and the refrigeration system. Vacuum Pump
Air and moisture reduce service life, increase A two stage vacuum pump with gas ballast
condensing pressure, and cause excessively (1.5 mbar (1125 micron) standing vacuum) and
high discharge temperatures that can destroy a capacity appropriate to the system volume
the lubricating properties of the oil. Air and must be used.
moisture also increase the risk of acid forma-
tion, which can give rise to copper plating. To avoid losses due to pressure drop use
All these phenomena can cause mechanical large-diameter connection lines. Connect
and electrical compressor failure. To elimi- these to the shut-off valves, and not to the
nate these factors, a vacuum pull-down is service port.
recommended using the procedure described
below. Moisture level
Start-up Twelve hours before start-up, or after a pro- charge, the compressor must not be running
longed shutdown period, energize the crank- and the service valves must be closed. Charge
case heater (if fitted), or turn on power for refrigerant as close as possible to the nominal
single-phase compressors that have a trickle system charge as possible before starting the
circuit. compressor. Then slowly add refrigerant in the
liquid phase, on the low pressure side, as far
Refrigerant charging
away as possible from the running compres-
Zeotropic and near-azeotropic refrigerant mix- sor. Note: R507 and R502 are azeotropic
tures such as R407C and R404A must always mixtures and can be charged in either liquid
be charged in the liquid phase. For the initial or gas phases.
MT / MTZ - 1 / 2 / 4 Cylinders 37
Installation and service
The correct charge is determined by observ- explanation, refer to our Technical Information.
ing the liquid sight glass, the relationship of Refer to the table on page 28 to select the cor-
condensing temperature to subcooling, the rect oil.
total volume of the installation (receiver, suc-
Suction gas superheat
tion accumulator, condenser, evaporator, etc.),
and the equipment manufacturer’s recommen- The optimum suction gas superheat is in the
dations. range from 10-15°F, and depends on the appli-
cation. Lower superheats will contribute to
Do not start the compressor without refriger-
better system performance, but will increase
ant or with the discharge valve closed. To do
the risk of unwanted liquid floodback to the
either will damage the motor.
compressor. For superheat values less than
Warning: When a liquid line solenoid valve is 5°F, an electronically controlled expansion
used, the vacuum on the low pressure side valve such as a Danfoss type AKV is recom-
must be broken before applying power to the mended. The maximum allowable superheat
system. The refrigerant charge must be suit- is about 54°F. Higher values can be accepted,
able for both winter and summer operation. but tests have to be performed to verify that
Refer to the sections on liquid floodback, and the maximum discharge temperature of 266°F
to the refrigerant charge tables on page 32 for is not exceeded. Note that high superheat val-
information about refrigerant charge limits. ues limit the compressor application envelope
and system performance.
Oil charge and oil level
Other System Recommendations
The oil charge must be checked before com-
missioning (the correct level is from 1/4 to 3/4 - Danfoss Maneurop compressors are not
of the oil sight glass). Check the oil level again designed to operate in corrosive atmospheres.
after operation for a minimum of 2 hours at These compressors are not rated for flamma-
nominal conditions. In most installations the ble atmospheres must not be used therein.
initial compressor oil charge will be sufficient.
- Compressor and tubing surface tempera-
In installations with line runs exceeding 65 feet
tures can easily be greater than 215°F and
(both ways) or with many oil traps or with an
less than –25°F, and can cause severe burns!
oil separator, additional oil may be required.
Exercise care when working around the com-
Normally the quantity of oil added should be
pressor and refrigerant tubing.
no more than 2% of the total refrigerant charge
(this percentage does include oil contained in - The compressor must be stored in ambient
oil separators or oil traps). If this amount has temperatures between –40°F and +125°F.
already been added and the oil level in the When the compressor is stopped, ambient air
compressor keeps decreasing, the oil return temperature must not exceed +125°F.
in the installation is insufficient. Make sure
that the principles given in the section “Piping
design” have been observed. In installations
where slow oil return is likely, such as in mul-
tiple evaporator or multiple condenser installa-
tions, an oil separator is recommended.
Add the oil with a manual oil pump via the
compressor’s Schrader valve. For a complete
38 MT / MTZ - 1 / 2 / 4 Cylinders
PACKAGED TYPE AIR CONDITIONER
CONTROLLER
OPERATING MANUAL
Hi-PRES KOREA
Co., Ltd.
#1432-11,daman-ri, chillye-myun,
D
kimhae city, Korea
Tel. +82 55 340 5200
Fax:+82 55 346 3502
INSTRUCTION MANUAL
LQVWUXFWLRQ#PDQXDO#
IRU#
DXWRPDWLF#WHPS1#FRQWUROOHU#
+PRGHO#=#VX0438,#
Model Temperature range Output ① How to connect sensors <Rear panel terminal>
SU-105 Pt100 (-200.0℃~400.0℃) Main/Aux(DC5V)
Ca-K (-150.0℃~1000.0℃) ▶When connecting sensors, use the
following figure. If you connect the IC/HUM Sensor Aux output Main output Power
IC (-50.0℃~150.0℃)
SU-105T Humidity (0.0%~100.0%) Main/Aux(Relay) lines incorrectly or a different type Ca-K
B W sh RELAY RELAY AC
R/W B 3A 3A 220V
of sensors, the display unit will
※ Thank you for purchasing a SamWon ENG CO.,LTD
show ‘Err’.
product. This manual contains the information on how ①②③ ④⑤⑥⑦⑧
② Sensor line extension
to use the product. Keep it in a safe place and refer to it
▶A Pt100 sensor line can be extended
whenever necessary. up to 100 M. A B B’
RTD ①White②Black③Black
▶An IC/Humidity sensor line can be + -
1. Description of display extended up to 500 M. TC ①Red/White ②Shield/Black
▶You MUST use a shielded line to prevent
Up key Display Unit the noise when extending a line.
③ Sensor input correction (when current temperature is incorrect)
▶Press set key for longer than 5 seconds, when the display unit shows a current
up
℃ temperature
▶Release the key when you see diF. Select rSt by pressing set key.
Set key ▶Select a correction temperature using Up or Dn key.
dn set ▶Store the setting in memory by pressing the set key for longer than 5 seconds.
on For example,
Displayed
Current uVw corrected
Down Key Main Output current
temperature temperature
temperature
Displays a current temperature or user-set 20.0 ℃ + -5.0 ℃ = 15.0 ℃
Display Unit
temperature 20.0 ℃ + 10.0 ℃ = 30.0 ℃
Indicates the main or auxiliary output is
Main/Aux Output
ON or OFF 5.External dimension
Set key set Setting button
70
Up key up Increment button
Down key dn Decrement button PANEL CUT OUT
34
2.Capability and applications of the product 28
Item# Setting## Description# Press set key for longer than 5 seconds
User
setting
F# Controls the cooler (Reverse output) to save the configuration.
w|S#
K# Controls the heater (Normal output)
① Cooler On/Off control
▶When the current temperature becomes higher than a configured temperature, the main
output relay turns on. 11.Factory default settings
▶You can use a delay timer to protect a compressor.
▶Make a note of the factory default settings before changing any one of them. Before
② Heater On/Off control
▶When the current temperature becomes lower than a configured temperature, the main making any change, understand and verify the validity of your setting(s).
output relay turns on. ▶Invalid factory settings may require service from the manufacturer.
Note: In general, the B contact of a relay is used for reverse output. In this case, be
cautious since the contact B is ON even though the power to the unit is turned off.
Factory Setting Items
Case: the delay time is 5 seconds => the relay turns on after 5 seconds upon the arrival of
output signal.
① You can prevent a user from changing a pre-set configuration. ▶Press set key for longer than 5 seconds to save the configuration.
Item# Setting# Description#
S
y
▶Turn off the power. Turn on the power while pressing set key. Keep pressing set key
until you see StH on the display unit. Release the key when the display unit shows StH. The output is turn on when the current temperature
w|S# K#
becomes lower
▶Press set key several times to select Loc. Set the configuration as following using Up
The output is turn off when the current temperature
and Dn keys F#
becomes higher than the alarm temperature
Item# Setting## Description# ④ How to disable the alarm output
Factory
Setting
3# Unlocked – a user can change settings ▶When you want to turn off alarm relay output, follow the procedure described below.
Orf#
4# Locked – a user can’t change a pre-set configuration ▶Press set key for longer than 5 seconds when the display shows a current temperature.
▶Press set key for longer than 5 seconds to save the configuration. Release the key when you see diF.
Note: Once locked, a user can’t change a pre-set configuration by pressing set key for ▶Press set key several times to select Pro.
longer than 5 seconds. The unit must be unlocked before a user can change the pre-set ▶Select either the highest value or lowest value using Up or Dn key.
configuration. Item# Setting## Description#
setting
User
② You can specify the range of temperature that a user can set. Sur# rII# This configuration disables the alarm output.
▶Turn off the power. Turn on the power while pressing set key. Keep pressing set key ▶Press SET key for longer than 5 seconds to save the configuration.
until you see StH on the display unit.
14.Timer setting
▶Press set key several times to select StL. Set the configuration as following using Up
and Dn keys. ① How to set the auxiliary relay to the timer output
Item# Setting## Description# ▶The auxiliary relay selects either the alarm output or timer output. As a factory
Factory
Setting
VwK# 8313# The highest value for high temperature is 50 degree. setting, the relay is set to the alarm output.
VwO# 7313# The lowest value for low temperature is 40 degree. ▶To change the factory setting, you MUST turn off the power.
▶Turn the power on while pressing set key. And keep pressing the set key.
▶Press set key for longer than 5 seconds to save the configuration.
▶Release the key when the you see StH in the display unit.
Note: After this configuration, the main temperature can be set only within the range of 40
▶Select tyP by pressing set key several times.
to 50 degree.
▶Set the configuration as following using Up and Dn keys
13.How to set Alarm Output (Auxiliary output) Factory Item# Setting## Description#
setting w|S# w# Use the auxiliary relay as the timer output
① Set the auxiliary relay output to Alarm Output
▶The auxiliary relay selects either Alarm Output or Timer Output. Set the relay to Alarm ▶Press set key for longer than 5 seconds to save the configuration.
Output. (Alarm Output is factory default setting) ② How to set timer
▶You MUST turn off the power to change the factory settings. ▶Press set key for longer than 5 seconds when the display shows a current
▶Turn on the power while pressing set key. And keep pressing the set key. temperature. Release the key when you see diF.
▶Press set key several times to select On. If ON does not appear, the auxiliary output is
▶Release the set key when the display shows StH.
not selected as the timer output. See 1) How to set the auxiliary relay to the timer output
▶Press set key several times until you see tyP.
▶Set the configuration as following using Up and Dn keys
▶Set the configuration as following using Up and Dn keys Item# Setting# Description#
Item# Setting## Description# The output will be ON for 5 minutes after a OFF period of
Factory
rq# 8#
Setting
setting
User
▶Select Pro by pressing set key several times. Note: Periodic timer is operated separatory operated from temperature controller
▶Set the configuration as following using Up and Dn keys
Item# Setting## Description# 15. Installation
Setting
User
MISCELLANEOUS
INSTRUCTION MANUAL
-THERMOSTATIC EXPANSION VALVE
Hi-PRES KOREA -SOLENOID VALVE
Co., Ltd.
#1432-11,daman-ri, chillye-myun,
-PRESSURE CONTROLLER E
kimhae city, Korea
-DRYER
Tel. +82 55 340 5200
Fax:+82 55 346 3502
Refrigeration and Air Conditioning Controls
Technical leaflet
Introduction
Thermostatic expansion valves regulate the Therefore the valves are especially suitable
injection of refrigerant liquid into evaporators. for liquid injection in ”dry“ evaporators where
Injection is controlled by the refrigerant the superheat at the evaporator outlet is
superheat. proportional to the evaporator load.
MOP-points
Refrigerant Range N Range NM Range NL Range B
− 40 → +10°C − 40 → − 5°C − 40 → − 15°C − 60 → − 25°C
MOP-point in evaporating temperature te and evaporating pressure pe
+15°C/+60°F 0°C/+32°F − 10°C/+15°F − 20°C/− 4°F
R22 7.0 bar / 101 psig 4.0 bar / 57.5 psig 2.6 bar / 37.8 psig 1.4 bar / 20.9 psig
R134a 4.0 bar / 57.4 psig 1.9 bar / 27.8 psig 1.0 bar / 15.0 psig
R404A/R507 8.6 bar / 124 psig 5.0 bar / 72.4 psig 3.4 bar / 49.1 psig 2.0 bar / 29.0 psig
R407C 6.5 bar / 94.3 psig
MOP = Max. Operating Pressure
Ordering
Thermostatic element R22
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM Range NL Range B
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1
m Without MOP MOP+15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TEX 5 Ext. 1) 3 067B3250 067B3267 067B3249 067B3253 067B3263 067B3251
TEX 12 Ext. 2) 3 067B3210 067B3227 067B3207 067B3213 067B3211
TEX 12 Ext. 2) 5 067B3209 067B3212
TEX 20 Ext. 2) 3 067B3274 067B3286 067B3273 067B3275 067B3276
TEX 20 Ext. 2) 5 067B3290 067B3287
TEX 55 Ext. 2) 3 067G3205 067G3220 067G3206 067G3207
TEX 55 Ext. 2) 5 067G3209 067G3217
1
) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
Range N: Range B:
Valve type Orifice no. Code no.
–40 to 10°C –60 to –25°C
kW kW
TEX 5-3 19.7 11.9 01 067B2089
TEX 5-4.5 26.9 16.7 02 067B2090
TEX 5-7.5 38.8 24.8 03 067B2091
TEX 5-12 55.3 35.4 04 067B2092
TEX 12-4.5 26.8 17.2 01 067B2005
TEX 12-7.5 43.4 28.2 02 067B2006
TEX 12-12 64.0 41.4 03 067B2007
TEX 12-18 84.4 55.9 04 067B2008
TEX 20-30 108.0 70.0 01 067B2172
TEX 55-50 239.0 148.0 01 067G2005
TEX 55-85 356.0 228.0 02 067G2006
The rated capacity is based on:
Evaporating temperature te = +5°C for range N and te = –30°C for range B
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7
067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3) ODM × ODM
Ordering
(continued) Thermostatic element R407C
Code no.
Pressure Capillary
Valve equalization tube Range N
type –40 to +10°C
/4 in. / 6 mm
1
m Without MOP MOP+15°C
TEZ 5 Ext. 1) 3 067B3278 067B3277
TEZ 12 Ext. 2) 3 067B3366 067B3367
TEZ 20 Ext. 2) 3 067B3371 067B3372
TEZ 55 Ext. 2) 3 067G3240 067G3241
1
) Pressure equalization with solder connector can be supplied on
contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and
TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
Range N:
Valve type Orifice no. Code no.
–40 to 10°C
kW
TEZ 5-3.2 21.3 01 067B2089
TEZ 5-5.0 29.1 02 067B2090
TEZ 5-8.0 41.9 03 067B2091
TEZ 5-13 59.7 04 067B2092
TEZ 12-5.0 28.9 01 067B2005
TEZ 12-8.0 46.9 02 067B2006
TEZ 12-13 69.1 03 067B2007
TEZ 12-19.5 91.2 04 067B2008
TEZ 20-32.5 116.0 01 067B2172
TEZ 55-54 259.0 01 067G2005
TEZ 55-92 385.0 02 067G2006
The rated capacity is based on:
Evaporating temperature te = +5°C for range N
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7
/8 × 11/8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 /8 × 11/8
7
067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3) ODM × ODM
Ordering
(continued) Thermostatic element R134a
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM
type –40 to +10°C –40 to –5°C
/4 in. / 6 mm
1
m Without MOP MOP +15°C MOP 0°C
TEN 5 Ext. 1) 3 067B3297 067B3298 067B3360
TEN 12 Ext. 2) 3 067B3232 067B3233
TEN 12 Ext. 2) 5 067B3363
TEN 20 Ext. 2) 3 067B3292 067B3293
TEN 20 Ext. 2) 5 067B3370
TEN 55 Ext. 2) 3 067G3222 067G3223
TEN 55 Ext. 2) 5 067G3230
1 ) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2 ) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
Valve type Orifice no. Code no.
kW
TEN 5-3.7 12.9 01 067B2089
TEN 5-5.4 19.1 02 067B2090
TEN 5-8.3 29.1 03 067B2091
TEN 5-11.2 39.6 04 067B2092
TEN 12-4.7 16.7 01 067B2005
TEN 12-7.7 27.2 02 067B2006
TEN 12-11.4 40.0 03 067B2007
TEN 12-15 53.0 04 067B2008
TEN 20-18 65.0 01 067B2170
TEN 55-41 145.0 01 067G2001
TEN 55-62 220.0 02 067G2002
The rated capacity is based on:
Evaporating temperature te = +5°C
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5
/8 × 7/8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 1 /8 1
067B4023 ) 2
067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM
ODF = Internal diameter
ODM = External diameter
Ordering
(continued) Thermostatic element R404A/R507
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM Range NL Range B
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1 m Without MOP MOP +15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TES 5 Ext. 1) 3 067B3342 067B3357 067B3358 067B3344 067B3343
TES 12 Ext. 2) 3 067B3347 067B3345 067B3348 067B3349
TES 12 Ext. 2) 5 067B3346 067B3350
TES 20 Ext. 2) 3 067B3352 067B3351 067B3353 067B3354
TES 20 Ext. 2) 5 067B3356 067B3355
TES 55 Ext. 2) 3 067G3302 067G3303 067G3304 067G3305
TES 55 Ext. 2) 5 067G3301 067G3306
1) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
range N: range B:
Valve type Orifice no. Code no.
–40 to 10°C –60 to –25°C
kW kW
TES 5-3.7 13.0 8.0 01 067B2089
TES 5-5.0 17.6 11.2 02 067B2090
TES 5-7.2 25.3 16.6 03 067B2091
TES 5-10.3 36.2 23.7 04 067B2092
TES12-4.2 14.8 11.6 01 067B2005
TES 12-6.8 23.9 18.9 02 067B2006
TES 12-10.0 35.2 27.7 03 067B2007
TES 12-13.4 47.1 37.5 04 067B2008
TES 20-16.5 59.0 41.0 01 067B2175
TES 55-37.0 130.0 95.0 01 067G2011
TES 55-56.0 197.0 144.0 02 067G2012
The rated capacity is based on:
Evaporating temperature te = +5°C for range N and te = –30°C for range B
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM
ODF = Internal diameter
ODM = External diameter
TE 5
TE 12 / TE 20
1. Thermostatic element
(diaphragm)
2. Interchangeable orifice assembly
3. Valve body
4. Superheat setting spindle
(see instructions)
5. Ext. pressure equalizing
connection with 1⁄4 in./6 mm
TE 55
flare nut
X = R22
N = R134a
S = R404A/R507
Z = R407C
TE 5 TE 5:
Inlet side L1 L2 D
∅D1 mm Range N 115.5 ∅16.0
/2 in. / 12 mm ODF
1
10 Range B 111.0 ∅20.3
/8 in. / 16 mm ODF
5 10
Outlet side L1
∅D2 mm
/8 in. / 16 mm ODF
5 12
/8 in. / 22 mm ODF
7
17
TE 12 and TE 20 Bulb - TE 20
Inlet side L1 L2 D
∅D1 mm Range N/B 148.0 ∅20.3
5/8 in. / 16 mm ODF 12
7/8 in. / 22 mm ODF 17
Bulb - TE 12
Outlet side L1 L2 D
∅D2 mm Range N 111.0 ∅20.3
7/8 in. / 22 mm ODF 17 Range B 148.0 ∅20.3
11/8 in. / 28 mm ODM 25
Type TE 55 Bulb - TE 55
Inlet side L1 L2 D
∅D1 mm
Range N/B 148.0 ∅20.3
7/8 in. / 22 mm ODF 17
11/8 in. / 28 mm ODM 25
Outlet side L1
∅D2 mm
11/8 in. / 28 mm ODF 22
13/8 in. / 35 mm ODM 27
TE 5, TE 12, TE 20, TE 55
067R9504
067R9504
Range N = –40°C ® +10°C (–40°F ® +50°F)
Range B = –60°C ® –25°C (–75°F ® –15°F )
TE 5
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2089 26 26 27 27.5 27.5 28 26 26
02 067B2090 26 26 27 27.5 27.5 28 26 26
03 067B2091 26 26 27 27.5 27.5 28 26 26
04 067B2092 26 26 27 27.5 27.5 28 26 26
SH= 4°C (7°F)
TE 12
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2005 35 35 35 36 36 36 32 32
02 067B2006 35 35 35 36 36 36 32 32
03 067B2007 35 35 35 36 36 36 32 32
04 067B2008 35 35 35 36 36 36 32 32
TE 20
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067B2170 - - 32 - - 34 - -
02 067B2172 33.5 36 - - - - - -
03 067B2175 - - - 35 35 - 33 33
TE 55
Orifice Orifice Y = ±1 mm
no. code R 22 R 134a R 404A R 12 R 502
no. Range Range Range Range Range
N B N N B N N B
01 067G2001 - - 31 33 33 33 - -
02 067G2002 - - 31 33 33 33 - -
01 067G2005 32 34 - - - - - -
02 067G2006 32 34 - - - - - -
01 067G2011 - - - - - - 33 34
02 067G2012 - - - - - - 33 34
TE 5 TE 5, TE 12, TE 20 TE 55
Technical leaflet
Solenoid valves
Type EVR 2 → 40 NC/ NO
R E F R I G E R AT I O N A N D A I R C O N D I T I O N I N G
Technical leaflet Solenoid valves type EVR 2 → 40 − NC / NO
Features • Complete range of solenoid valves for • MOPD up to 25 bar with 12 W coil
refrigeration, freezing and air conditioning
plant • Flare connections up to 5/8 in.
• Supplied both normally closed (NC) and • Solder connections up to 2 1/8 in.
normally open (NO) with de-energized coil
• Extended ends for soldering
• Wide choice of coils for a.c. and d.c. make installation easy
It is not necessary to dismantle the valve
• Suitable for all fluorinated refrigerants when soldering in.
• Designed for media temperatures up to • EVR are also available with flange
105°C connections
Approvals DnV, Det norske Veritas, Norge P Polski Rejestr Statków, Polen
Pressure Equipment Directive (PED) 97/23/EC MRS, Maritime Register of Shipping, Russia
The Low Voltage Directive (LVD) 73/23/EC with Versions with UL and CSA approval can be
amendments EN 60730-2-8 supplied to order.
Technical data
Type Opening differential pressure Temperature Max. working kv value 1)
(continued) with standard coil of medium pressure
∆p bar PB
Max. (= MOPD) liquid 2 )
Min. 10 W a.c. 12 W a.c. 20 W d.c. °C bar m3/h
EVR 2 0.0 25 18 −40 → 105 35 0.16
EVR 3 0.0 21 25 18 −40 → 105 35 0.27
EVR 6 0.05 21 25 18 −40 → 105 35 0.8
EVR 6 NO 0.05 21 21 21 −40 → 105 35 0.8
EVR 10 0.05 21 25 18 −40 → 105 35 1.9
EVR 10 NO 0.05 21 21 21 −40 → 105 35 1.9
EVR 15 0.05 21 25 18 −40 → 105 32 2.6
EVR 15 NO 0.05 21 21 21 −40 → 105 32 2.6
EVR 20 (a.c.) 0.05 21 25 13 −40 → 105 32 5.0
EVR 20 (d.c.) 0.05 16 −40 → 105 32 5.0
EVR 20 NO 0.05 19 19 19 −40 → 105 32 5.0
EVR 22 0.05 21 25 13 −40 → 105 32 6.0
EVR 22 NO 0.05 19 19 19 −40 → 105 32 6.0
EVR 25 0.20 21 25 18 −40 → 105 32 10.0
EVR 32 0.20 21 25 18 −40 → 105 32 16.0
EVR 40 0.20 21 25 18 −40 → 105 32 25.0
1) The kv value is the water flow in at a pressure drop across valve of 1 bar, ρ = 1000
m3 /h kg/m 3.
2) MOPD for media in gas form is approx. 1 bar greater.
Rated capacity
Type kW
Liquid Suction vapour Hot gas
R 22 R 134a R 404A/R 507 R 407C R 22 R 134a R 404A/R 507 R 407C R 22 R 134a R 404A/R 507 R 407C
EVR 2 3.20 2.90 2.20 3.01 1.50 1.20 1.20 1.46
EVR 3 5.40 5.00 3.80 5.08 2.50 2.00 2.00 2.43
EVR 6 16.10 14.80 11.20 15.13 1.80 1.30 1.60 1.66 7.40 5.90 6.00 7.18
EVR 10 38.20 35.30 26.70 35.91 4.30 3.10 3.90 3.96 17.50 13.90 14.30 16.98
EVR 15 52.30 48.30 36.50 49.16 5.90 4.20 5.30 5.43 24.00 19.00 19.60 23.28
EVR 20 101.00 92.80 70.30 94.94 11.40 8.10 10.20 10.49 46.20 36.60 37.70 44.81
EVR 22 121.00 111.00 84.30 113.74 13.70 9.70 12.20 12.60 55.40 43.90 45.20 53.74
EVR 25 201.00 186.00 141.00 188.94 22.80 16.30 20.40 20.98 92.30 73.20 75.30 89.53
EVR 32 322.00 297.00 225.00 302.68 36.50 26.10 32.60 33.58 148.00 117.00 120.00 143.56
EVR 40 503.00 464.00 351.00 472.82 57.00 40.80 51.00 52.44 231.00 183.00 188.00 224.07
Code no.
Connection Valve body + 10 W a.c. coil with terminal box
Type Flare 2) Solder ODF
in. mm in./mm in. mm
1
EVR 3 /4 6 032F2033 032F2043 032F2053
3
EVR 6 /8 10 032F2073 032F2083 032F2093
1
EVR 10 /2 12 032F2103 032F2123 032F2133
5
EVR 15 /8 16 032F2153 032F2193 032F2193
7
EVR 20 /8 22 032F2243 032F2243
Code no.
Valve body + 10 W a.c. coil
Type Connection
with DIN plugs and protective cap
Flare 2) Solder ODF
in. mm in./mm in. mm
1
EVR 3 /4 6 032F2034 032F2044 032F2054
3
EVR 6 /8 10 032F2074 032F2084 032F2094
1
EVR 10 /2 12 032F2104 032F2124 032F2134
1)Please specify code no., voltage and frequency. Voltage and frequency can also be given in the form of an
appendix number, see table "Appendix numbers".
2)Supplied without flare nuts.
Separate flare nuts:
1
/4 in. or 6 mm, code no. 011L1101
/8 in. or 10 mm, code no. 011L1135
3
1
/2 in. or 12 mm, code no. 011L1103
5
/8 in. or 16 mm, code no. 011L1167
3) Can only be used with DIN plug
Appendix numbers
Voltage Frequency Energy consumpt.
Appendix no.
V Hz W
12 50 10 15
24 50 10 16
42 50 10 17
48 50 10 18
115 50 10 22
220-230 50 10 31
240 50 10 33
380-400 50 10 37
420 50 10 38
24 60 10 14
115 60 10 20
220 60 10 29
240 60 10 30
110 50/60 10 21
220-230 50/60 10 32
Coils
See "Coils for solenoid valves", RD.3J.E2.02.
Coils
See "Coils for solenoid valves", RD.3J.E2.02.
Flange sets
Code no. Example
Connection EVR 15 without manual operation,
Valve type Solder Weld
code no. 032F1224
in. mm in. mm in.
1/ 027N1115
2 + 1/2 in. weld flange set,
5/
8 16 027L1117 027L1116 code no. 027N1115
EVR 15
3/ 027N1120
4
7/
+ coil with termfnal box, 220 V, 50 Hz,
22 027L1123 027L1122
8
code no. 018F6701
3/ 027N1220
4 (See "Coils for solenoid valves",
7/
8 22 027L1223 027L1222 RD.3J.E2.02.).
EVR 20
1 027N1225
11/8 28 027L1229 027L1228
Accessories
Description Code no.
Mounting bracket for EVR 2, 3, 6 and 10 032F0197
Strainer FA for direct mounting See "FA"
Design / Function
EVR 2 (NC)
EVR 10 (NC)
EVR 10 (NO)
4. Coil EVR solenoid valves are designed on two different becomes connected to the outlet side of the valve.
16. Armature principles: The differential pressure between inlet and outlet
18. Valve plate / Pilot valve plate 1. Direct operation sides then presses the diaphragm away from the
20. Earth terminal
24. Connection for flexible steel
2. Servo operation main orifice and opens it for full flow. Therefore a
hose certain minimum differential pressure is
28. Gasket 1. Direct operation necessary to open the valve and keep it open.
29. Pilot orifice EVR 2 and 3 are direct operated. The valves open For EVR 6 → 22 valves this differential pressure
30. O-ring direct for full flow when the armature (16) moves is 0.05 bar.
31. Piston ring up into the magnetic field of the coil.
36. DIN plug This means that the valves operate with a min. When current is switched off, the pilot orifice
37. DIN socket differential pressure of 0 bar. closes. Via the equalization holes (73) in the
(to DIN 43650)
40. Protective cap/Terminal box
The teflon valve plate (18) is fitted direct on the diaphragm, the pressure above the diaphragm
43. Valve cover armature (16). then rises to the same value as the inlet
44. O-ring Inlet pressure acts from above on the armature pressure and the diaphragm closes the main
45. Valve cover gasket and the valve plate. Thus, inlet pressure, spring orifice.
49. Valve body force and the weight of the armature act to close
50. Gasket the valve when the coil is currentless. EVR 25, 32 and 40 are servo operated piston
51. Threaded plug valves. The valves are closed with currentless
53. Manual operation spindle coil. The servo piston (80) with main valve plate
2. Servo operation
73. Equalization hole
74. Main channel
EVR 6 → 22 are servo operated with a "floating" (84) closes against the valve seat (83) by
75. Pilot channel diaphragm (80). The pilot orifice (29) of stainless means of the differential pressure between inlet
76. Compression spring steel is placed in the centre of the diaphragm. The and outlet side of the valve, the force of the
80. Diaphragm/Servo piston teflon pilot valve plate (18) is fitted direct to the compression spring (76) and possibly the piston
83. Valve seat armature (16). When the coil is currentless, the weight. When current to the coil is switched on,
84. Main valve plate main orifice and pilot orifice are closed. The pilot the pilot orifice (29) opens. This relieves the
90. Mounting hole orifice and main orifice are held closed by the pressure on the piston spring side of the valve.
weight of the armature, the armature spring force The differential pressure will then open the
and the differential pressure between inlet and valve. The minimum differential pressure
outlet sides. needed for full opening of the valves is 0.07 bar.
EVR (NO) has the opposite function to EVR
When current is applied to the coil the armature (NC), i.e. it is open with de-energised coil.
is drawn up into the magnetic field and opens the EVR (NO) is available with servo operation only.
pilot orifice. This relieves the pressure above the
diaphragm, i.e. the space above the diaphragm
Material specifications
EVR 2 to 22
EVR 32 to 40
EVR 6 3/
8 10 14 78 10 69 45 54 75 85 36 68 0.6
1/ 12 14 78 10 75 45 54 75 85 36 68 0.6
2
EVR 10 1/
2 12 16 79 11 84 45 54 75 85 46 68 0.8
5/ 16 16 79 11 92 45 54 75 85 46 68 0.8
8
EVR 3 1/
4 6 14 71 9 102 7 45 54 75 85 33 68 0.6
3/ 10 14 73 9 117 9 45 54 75 85 33 68 0.6
8
EVR 15 5/
8 16 19 86 49 176 12 45 54 75 85 56 68 1.0
7/ 22 19 86 176 17 45 54 75 85 56 68 1.0
8
EVR 20 7/
8 22 20 90 53 191 17 45 54 75 85 72 68 1.5
11/8 28 20 90 214 22 45 54 75 85 72 68 1.5
EVR 22 13/ 8 35 20 90 281 25 45 54 75 85 72 68 1.5
EVR 25
EVR 32 and 40
Weight of coil
10 W: approx. 0.3 kg Coil with cable Coil with DIN plugs
12 and 20 W: approx. 0.5 kg
Weight of coil
10 W: approx. 0.3 kg
12 and 20 W: approx. 0.5 kg
Weight of coil
10 W: approx. 0.3 kg
12 and 20 W: approx. 0.5 kg With terminal box coil
Flare
EVR 6 14 88 10 69 45 54 75 85 36 68 0.6
EVR 10 16 89 11 84 45 54 75 85 46 68 0.7
EVR 15 19 96 104 45 54 75 85 56 68 0.9
Solder
EVR 6 14 88 10 111 9 45 54 75 85 36 68 0.6
EVR 10 16 89 11 127 10 45 54 75 85 46 68 0.7
EVR 15 19 96 176 12 45 54 75 85 56 68 0.9
EVR 20 20 100 191 1) 17 1) 45 54 75 85 72 68 1.5
EVR 22 20 100 281 25 45 54 75 85 72 68 1.5
1
) Applies to 7/8 in. and 22 mm connections. For 1 1/8 in. and 28 mm connections is L = 214 mm and L2 = 22 mm.
Technical leaflet
Pressure controls
Type KP
R E F R I G E R AT I O N A N D A I R C O N D I T I O N I N G
Technical leaflet Pressure controls, type KP
• KP 2 with low differential for low-pressure • High reliability both electronically and
regulation mechanically.
Approvals CE-marked in accordance with EN 60947-4/-5 DnV, Det norske Veritas, Norway
for sale in Europe.
KP 6, 7 and KP 17: CE marked in accordance with CS UL approval for USA and Canada
PED 97/23/23/EC, category IV, safety equipment
RINA, Registro Italiano Navale, Italy
F Germanischer Lloyd, Germany
BV, France
D DIN 32733, Germany
(KP1, KP2, KP7, KP17) LR, England
DIN-approved units:
−25 → +65°C (+80°C for max. 2 hours).
Cable connection
The cable entry can be used for 6 → 14 mm dia.
cables. Dual pressure
A Pg 13.5 screwed cable entry can also be used (LP/HP)
for 6 → 14 mm cable. With 8 → 16 mm cable a
standard Pg 16 screwed cable entry can be used.
Enclosure
IP 30 to EN 60529 / IEC 529
Enclosure IP 30 is obtained when the units
without top cover are mounted on a flat surface or
bracket. The bracket must be fixed to the unit so
that all unused holes are covered.
Ordering
Low pressure (LP) High pressure (HP) Reset Code no.
Regulating Contact 1/4in. 1/ 4 in.
6 mm
Pressure Type Differential Regulating Differential Low High
∆p system
range ∆p range pressure pressure 6 mm ODF ODF
bar bar bar bar LP HP flare solder solder
Low press. Manual reset 1) Automatic reset Automatic reset Manual reset
High press. Manual reset 1) Manual reset Automatic reset Automatic reset
1) Factory setting
For ammonia
Low KP 1A -0.2 → 7.5 0.7→4.0 Aut. SPDT DBFK 4B06899 060-1162 3) 060-1160 4)
Low KP 1A 0.9 → 7 Fixed 0.7 Man. SPDT DBFK 4B06999 060-1161 3)
High KP 7ABS 8 → 32 Fixed 4 Man./Man. SPST DBK 4B00299 060-1205 3)
1) Meets the requirements in VBG 20 dealing with safety equipment and excess pressures.
KP6, 7 and KP 17 are CE marked acc. to PED, Pressure Equipment Directive.
2) W = Wächter (pressostat), B = Begrenzer (pressure control with ext. reset), S = Sicherheitsdruckbegrenzer (pressure control with int. reset).
A bellows rupture in inner bellows will cause the refrigeration plant compressor to stop.
A rupture of the outer bellows will cause the stop pressure to fall approx. 3 bar under the set value.
3) Enclosure IP 30.
4) Enclosure IP 44.
Design / Function
Capillary tube
KP 1
The switch in the KP has a snap-action function The design of the KP affords the following
and the bellows moves only when the cut-in or advantages:
cut-out value is reached. − high contact load
− ultra-short bounce time
The bellows becomes connected to the low − high resistance to pulsation
or high pressure side of the plant through − vibration resistance up to 4 g in the range
connection (10) or (11). 0-1000 Hz
− long mechanical and electrical life
Design KP1, KP2, KP6, KP7 and KP17 units with designat- Versions with designation W or AW cut in again
(continued) ion W, B or S have been tested and approved by automatically when the pressure has fallen to the
J (Technischer Über-wachungs Verein, Federal set value minus the differential.
Republic of Germany) in accordance with DIN Versions with designation B or AB can be cut in
32733 or EN 12263 manually with the external reset button when the
W = Wächter (pressure control) pressure in KP1 has raised 0.7 bar above set
B = Begrenzer value and in KP6 and KP7 has fallen 4 bar under
(pressure control with external reset) the set value.
S = Sicherheitsdruckbegrenzer
Versions with designation S or AS can be cut in
(pressure control with internal reset).
manually with the internal reset arm when the
KP6, KP7 and KP17 have a double bellows: an pressure has fallen 4 bar under the set value.
outer bellows and a regulating bellows. When
system pressure exceeds the set value, the KP All KP pressure controls, including those which
will automatically stop the plant. The double bellows are DIN-approved, operate independently of
system prevents loss of charge in the event of changes in the ambient temperature around
bellows rupture. the control housing. Therefore the set cut-out
pressure and differential are held constant
A rupture in the outer bellows will cause the control provided the permissible ambient temperatures
cut-out pressure to fall to about 3 bar under the are not exceeded.
set value, thus providing a fail-safe function.
KP 7W, flare
KP 7W, solder
Setting Pressure controls with automatic reset - LP: Pressure controls with automatic reset - HP:
Set the LP start pressure on the "CUT-IN" scale Set the HP pressure on the "CUT-OUT" scale.
(range scale). One rotation of the HP spindle ∼ 2.3 bar.
One rotation of the low pressure spindle ∼ Set the HP differential on the "DIFF" scale.
0.7 bar. One rotation of the differential spindle ∼ 0.3 bar.
Set the LP differential on the "DIFF" scale. One The HP start pressure is the HP stop pressure
rotation of the differential spindle ∼ 0.15 bar. minus the differential.
The LP stop pressure is the LP start pressure Start and stop pressures for both the LP and HP
minus the differential. sides of the system should always be checked
with an accurate pressure gauge.
Note:
The LP stop pressure must be above Pressure controls with manual reset
absolute vacuum (pe = −1 bar)! Set the stop pressure on "CUT-OUT" scale
(range scale).
If with low stop pressure the refrigeration Low pressure controls can be manually reset
compressor will not stop, check to ensure that when the pressure is equal to the stop pressure
the differential value has not been set too high! plus the differential.
High pressure controls can be manually reset
when the pressure is equal to the stop pressure
minus the differential.
KP with IP 55 enclosure
Solder connection
IP 55 enclosure
IP 55 enclosure
060R9753
060R9753
AC1 16 A DC 11
LR 112A AC3 16 A 400 V@ 12 W
AC11 10 A 220 V@
-1 bar (Pe)(30in.Hg)
Manual test
060R9750
060R9750
KP 1, 2, 5, 6, 7 KP 1, 2, 5, 6, 7 KP 1A, 5A
KP 1, 2,
KP 5, 6, 7
Ptestmax.:
KP 1,2: 20 bar pe (285 psig)
KP 5, 7: 35 bar pe (505 psig)
KP 6: 46,5 bar pe (675 psig)
MWP/PB
Diff.
KP 1, 1A: 0.7 bar (10 psi)
KP 5, 5A: 3 bar (43 psi)
KP 6, 7B, 7S: 4 bar (58 psi)
Technical leaflet
Flare connection
Introduction
Eliminator liquid line filter driers protect Eliminator type DML, with a solid core of
refrigeration and air-conditioning systems from 100% molecular sieves, is optimized for use
moisture, acids, and solid particles. With these with HFC refrigerants and polyolester (POE)
contaminants eliminated, systems are safer or polyalkyl glycol (PAG) oils. Type DML driers
from harmful chemical reactions and from are designed for applications requiring high
abrasive impurities. water adsorption, and can be used with any
manufacturer’s compressor. Because type
There are two types of Eliminator cores. DML driers contain no activated alumina, oil
Type DML driers have a core composition of additives will not be depleted.
100% molecular sieves, while type DCL
contain 80% molecular sieves with 20% Eliminator type DCL, with a solid core
activated alumina. of 80% molecular sieves and 20% activated
alumina, is the drier of choice for systems with
All Eliminator driers have a solid core with HCFC and CFC refrigerants and mineral or
binding material held to an absolute minimum. alkyl benzene oils. Type DCL driers are
Core selection is primarily based on the particularly suited for systems that operate
refrigerant oil used in the system. at high condensing temperatures and require
high drying capacity.
Technical data Solid core Solid core Filter drier volume Filter drier volume
Filter surface volume (shell volume) (net volume)
Surface and volume [cm2] [in2] [cm3] [in3] [l] [oz.] [l] [oz.]
DML/DCL 03 82 13 41 3 0.08 2.7 0.038 1.28
DML/DCL 05 95 15 67 4 0.12 4.0 0.051 1.72
DML/DCL 08 131 20 104 6 0.17 5.7 0.065 2.18
DML/DCL 16 220 34 234 14 0.36 12.0 0.122 4.11
DML/DCL 30 378 59 494 30 0.72 24.3 0.224 7.58
DML/DCL 41 510 79 681 42 0.97 32.7 0.286 9.66
DML/DCL 60 756 117 988 60 1.34 45.3 0.352 11.89
DML/DCL 75 1019 158 1363 83 1.81 61.3 0.450 15.23
DML / DCL 03
DML / DCL 30, 41
1. Inlet
2. Spring
3. Solid core
4. Polyester mat
5. Perforated plate
6. Seal cap, flare connection
7. Seal cap, solder connection
DML / DCL 08, 16
The relatively large diameter of the filter drier Powder formation is eliminated because the
means that the liquid flow velocity is suitably solid core grains are bonded and cannot move
low and the pressure drop minimal. against each other.
Type A A1 A2 L D1 D2 Weight
DCL/DML 032 mm 66 16 50 110 46 43 0.20 kg
DCL/DML 032 in. 2.60 0.63 1.97 4.33 1.81 1.69 0.44 lbs
DCL/DML 033 mm 66 16 50 123 46 43 0.23 kg
DCL/DML 033 in. 2.60 0.63 1.97 4.84 1.81 1.69 0.51 lbs
Type A A1 A2 L D1 D2 Weight
DCL/DML 052 mm 75 24.5 50.5 119 58 54 0.39 kg
DCL/DML 052 in. 2.95 0.96 1.99 4.69 2.28 2.13 0.86 lbs
DCL/DML 053 mm 75 24.5 50.5 132 58 54 0.42 kg
DCL/DML 053 in. 2.95 0.96 1.99 5.20 2.28 2.13 0.92 lbs
Type A A1 A2 L D1 D2 Weight
DCL/DML 082 mm 101 50.5 50.5 145 58 54 0.40 kg
DCL/DML 082 in. 3.98 1.99 1.99 5.71 2.28 2.13 0.88 lbs
DCL/DML 083 mm 101 50.5 50.5 158 58 54 0.44 kg
DCL/DML 083 in. 3.98 1.99 1.99 6.22 2.28 2.13 0.97 lbs
DCL/DML 084 mm 101 50.5 50.5 166 58 54 0.48 kg
DCL/DML 084 in. 3.98 1.99 1.99 6.54 2.28 2.13 1.06 lbs
DML 085 mm 101 50.5 50.5 175 58 54 0.52 kg
DML 085 in. 3.98 1.99 1.99 6.89 2.28 2.13 1.14 lbs
DCL/DML 162 mm 110 55 55 154 80 76 0.79 kg
DCL/DML 162 in. 4.33 2.17 2.17 6.06 3.15 2.99 1.74 lbs
DCL/DML 163 mm 110 55 55 167 80 76 0.82 kg
DCL/DML 163 in. 4.33 2.17 2.17 6.57 3.15 2.99 1.80 lbs
DCL/DML 164 mm 110 55 55 175 80 76 0.87 kg
DCL/DML 164 in. 4.33 2.17 2.17 6.89 3.15 2.99 1.91 lbs
DCL/DML 165 mm 110 55 55 184 80 76 0.91 kg
DCL/DML 165 in. 4.33 2.17 2.17 7.24 3.15 2.99 2.00 lbs
DCL/DML 166 mm 110 55 55 182 80 76 0.99 kg
DCL/DML 166 in. 4.33 2.17 2.17 7.17 3.15 2.99 2.18 lbs
Type A A1 A2 L D1 D2 Weight
DCL/DML 303 mm 186 - - 243 80 76 1.33 kg
DCL/DML 303 in. 7.32 - - 9.57 3.15 2.99 2.93 lbs
DCL/DML 304 mm 186 - - 251 80 76 1.38 kg
DCL/DML 304 in. 7.32 - - 9.88 3.15 2.99 3.04 lbs
DCL/DML 305 mm 186 - - 260 80 76 1.42 kg
DCL/DML 305 in. 7.32 - - 10.24 3.15 2.99 3.12 lbs
DCL/DML 306 mm 186 - - 258 80 76 1.49 kg
DCL/DML 306 in. 7.32 - - 10.16 3.15 2.99 3.28 lbs
DCL/DML 413 mm 187 - - 244 93 89 1.86 kg
DCL/DML 413 in. 7.36 - - 9.61 3.66 3.50 4.09 lbs
DCL/DML 414 mm 187 - - 252 93 89 1.91 kg
DCL/DML 414 in. 7.36 - - 9.92 3.66 3.50 4.20 lbs
DCL/DML 415 mm 187 - - 261 93 89 1.95 kg
DCL/DML 415 in. 7.36 - - 10.28 3.66 3.50 4.29 lbs
Type A A1 A2 B L D1 D2 Weight
DCL/DML 032s mm 66 16 50 82 98 46 43 0.18 kg
DCL/DML 032s in. 2.60 0.63 1.97 3.23 3.86 1.81 1.69 0.39 lbs
DCL/DML 032.5s mm 66 16 50 84 102 46 43 0.19 kg
DCL/DML 032.5s in. 2.60 0.63 1.97 3.31 4.02 1.81 1.69 0.42 lbs
DCL/DML 033s mm 66 16 50 85 104 46 43 0.19 kg
DCL/DML 033s in. 2.60 0.63 1.97 3.35 4.09 1.81 1.69 0.42 lbs
DCL/DML 034s mm 66 16 50 87 108 46 43 0.20 kg
DCL/DML 034s in. 2.60 0.63 1.97 3.43 4.25 1.81 1.69 0.44 lbs
Type A A1 A2 B L D1 D2 Weight
DCL/DML 052s mm 75 24.5 50.5 91 107 58 54 0.37 kg
DCL/DML 052s in. 2.95 0.96 1.99 3.58 4.21 2.28 2.13 0.81 lbs
DCL/DML 052.5s mm 75 24.5 50.5 93 111 58 54 0.38 kg
DCL/DML 052.5s in. 2.95 0.96 1.99 3.66 4.37 2.28 2.13 0.84 lbs
DCL/DML 053s mm 75 24.5 50.5 94 113 58 54 0.38 kg
DCL/DML 053s in. 2.95 0.96 1.99 3.70 4.45 2.28 2.13 0.84 lbs
DML 054s mm 75 24.5 50.5 96 117 58 54 0.39 kg
DML 054s in. 2.95 0.96 1.99 3.78 4.61 2.28 2.13 0.86 lbs
DML 055s mm 75 24.5 50.5 99 123 58 54 0.40 kg
DML 055s in. 2.95 0.96 1.99 3.90 4.84 2.28 2.13 0.88 lbs
Type A A1 A2 B L D1 D2 Weight
DCL/DML 082s mm 101 50.5 50.5 117 133 58 54 0.38 kg
DCL/DML 082s in. 3.98 1.99 1.99 4.61 5.24 2.28 2.13 0.84 lbs
DCL/DML 082.5s mm 101 50.5 50.5 119 137 58 54 0.39 kg
DCL/DML 082.5s in. 3.98 1.99 1.99 4.69 5.39 2.28 2.13 0.86 lbs
DCL/DML 083s mm 101 50.5 50.5 120 139 58 54 0.39 kg
DCL/DML 083s in. 3.98 1.99 1.99 4.72 5.47 2.28 2.13 0.86 lbs
DCL/DML 084s mm 101 50.5 50.5 122 143 58 54 0.40 kg
DCL/DML 084s in. 3.98 1.99 1.99 4.80 5.63 2.28 2.13 0.88 lbs
DML 085s mm 101 50.5 50.5 125 149 58 54 0.41 kg
DML 085s in. 3.98 1.99 1.99 4.92 5.87 2.28 2.13 0.90 lbs
DCL/DML 162s mm 110 55 55 126 142 80 76 0.77 kg
DCL/DML 162s in. 4.33 2.17 2.17 4.96 5.59 3.15 2.99 1.69 lbs
DCL/DML 162.5s mm 110 55 55 128 146 80 76 0.78 kg
DCL/DML 162.5s in. 4.33 2.17 2.17 5.04 5.75 3.15 2.99 1.72 lbs
DCL/DML 163s mm 110 55 55 129 148 80 76 0.78 kg
DCL/DML 163s in. 4.33 2.17 2.17 5.08 5.83 3.15 2.99 1.72 lbs
DCL/DML 164s mm 110 55 55 131 152 80 76 0.79 kg
DCL/DML 164s in. 4.33 2.17 2.17 5.16 5.98 3.15 2.99 1.74 lbs
DCL/DML 165s mm 110 55 55 134 158 80 76 0.80 kg
DCL/DML 165s in. 4.33 2.17 2.17 5.28 6.22 3.15 2.99 1.76 lbs
DCL/DML 166s mm 110 55 55 140 170 80 76 0.82 kg
DCL/DML 166s in. 4.33 2.17 2.17 5.51 6.69 3.15 2.99 1.80 lbs
DCL/DML 167s mm 110 55 55 136 172 80 76 0.84 kg
DCL/DML 167s in. 4.33 2.17 2.17 5.35 6.77 3.15 2.99 1.85 lbs
Type A A1 A2 B L D1 D2 Weight
DCL/DML 303s mm 186 - - 205 224 80 76 1.29 kg
DCL/DML 303s in. 7.32 - - 8.07 8.82 3.15 2.99 2.84 lbs
DCL/DML 304s mm 186 - - 207 228 80 76 1.30 kg
DCL/DML 304s in. 7.32 - - 8.15 8.98 3.15 2.99 2.86 lbs
DCL/DML 305s mm 186 - - 210 234 80 76 1.31 kg
DCL/DML 305s in. 7.32 - - 8.27 9.21 3.15 2.99 2.88 lbs
DCL/DML 306s mm 186 - - 216 246 80 76 1.33 kg
DCL/DML 306s in. 7.32 - - 8.50 9.69 3.15 2.99 2.93 lbs
DCL/DML 307s mm 186 - - 212 248 80 76 1.35 kg
DCL/DML 307s in. 7.32 - - 8.35 9.76 3.15 2.99 2.97 lbs
DCL/DML 309s mm 186 - - 207 249 80 76 1.36 kg
DCL/DML 309s in. 7.32 - - 8.15 9.80 3.15 2.99 2.99 lbs
DCL/DML 414s mm 187 - - 208 229 93 89 2.03 kg
DCL/DML 414s in. 7.36 - - 8.19 9.02 3.66 3.50 4.47 lbs
DCL/DML 415s mm 187 - - 211 235 93 89 2.04 kg
DCL/DML 415s in. 7.36 - - 8.31 9.25 3.66 3.50 4.49 lbs
DCL/DML 417s mm 187 - - 213 249 93 89 2.08 kg
DCL/DML 417s in. 7.36 - - 8.39 9.80 3.66 3.50 4.58 lbs
DCL/DML 419s mm 187 - - 208 250 93 89 2.09 kg
DCL/DML 419s in. 7.36 - - 8.19 9.84 3.66 3.50 4.60 lbs
DCL/DML 604s mm 337 - - 358 379 80 76 2.34 kg
DCL/DML 604s in. 13.27 - - 14.09 14.92 3.15 2.99 5.15 lbs
DML 606s mm 337 - - 367 397 80 76 2.37 kg
DML 606s in. 13.27 - - 14.45 14.63 3.15 2.99 5.21 lbs
DCL/DML 607s mm 337 - - 363 399 80 76 2.39 kg
DCL/DML 607s in. 13.27 - - 14.29 14.71 3.15 2.99 5.26 lbs
DCL/DML 609s mm 337 - - 358 400 80 76 2.40 kg
DCL/DML 609s in. 13.27 - - 14.09 14.75 3.15 2.99 5.28 lbs
DCL/DML 757s mm 338 - - 364 400 93 89 3.38 kg
DCL/DML 757s in. 13.31 - - 14.33 15.75 3.66 3.50 7.44 lbs
DCL/DML 759s mm 338 - - 359 401 93 89 3.39 kg
DCL/DML 759s in. 13.31 - - 14.13 15.79 3.66 3.50 7.46 lbs