Aeolos -V 5KW

Grid-off System
Table of contents
Aeolos -V 5KW

Important safety instructions

Section I：Aeolos-V 5-Year Limited Warranty
1.1 Hardware Warranty
1.2 Restrictions
1.3 Warranty Claims & Return Procedures
1.4 Disclaimer
1.5 Limitation of Liability

Section II Technical Specifications

Section III installation instructions of the wind turbine

3.1 Cargo Check
3.2 Installation Procedure
Step 3.2.1: Preparation for the installation
Step 3.2.2: Install the cabinet
Step 3.2.3: Erect the tower
Step 3.2.4: Assemble the wind wheel
Step 3.2.5: Mount the wind turbine on to the tower top
Appendix: Tightening torque of the fasteners

Section IV Electric connection and inspection on the ground

4.1 Cargo check
4.2 Electric connection
4.3 Exhaust the air in the hydraulic system
4.4 Inspection on the ground
Appendix: Operation methods of the controller and charger

Aeolos wind energy congratulations on your purchase

 Aeolos -V 5KW

Important safety instructions:

Read these instructions in their entirety before assembling, installing or operating your
wind generator, and you will see the follow icons:

Indicates instruction or advice that is critical for correct assembly or operation.

: IMPORTANT
Damage to equipment may result if not heeded.

Indicates instruction or advice that may simplify or ease task or operation

: TIP

Indicates risk of severe injury or death or possible severe damage to equipment

: WARNING proceed with caution and follow instructions.

1) SAVE THESE INSTRUCTIONS. This manual contains important instructions that must be
followed during assembly, installation and maintenance.
2) Read, understand and respect all warnings.
3) Do not install Aeolos generator on a windy day.
4) If unusual noise or operation is experienced, turn off machine and contact authorized
service personnel.
5) During assembly and installation properly torque all fasteners.
6) Properly complete the Warranty Registration Card.
7) The generator must be installed in accordance with these manual and local and national
building codes. Failure to comply with these manual and local codes may affect and
possibly void your warranty.
8) Rotating blades are a serious mechanical hazard. So when working no one can come into
contacting with the blades.
9）Observe wire size and fuse recommendations listed in the Wiring Section of this manual.
 Aeolos -V 5KW

Section I：Aeolos-V 5-Year Limited Warranty

1.1 Hardware Warranty

Aeolos wind energy technical corporation (Aeolos) will repair or replace free of charge any
part or parts of the Aeolos Wind Turbine determined by to be defective in materials and /or
workmanship under normal authorized use consistent with product instructions for a period
of five years from the date the original purchaser (“Customer”) receives the Wind Turbine
(“Start Date”). This warranty extends only to the original purchaser. The Customer's sole
and exclusive remedy and the entire liability of Aeolos, its suppliers and affiliates under the
warranty is, at Aeolos option, either

To replace the Wind Turbine with new or reconditioned Wind Turbine;

To calibrate the reported problem;

To refund the purchase price of the Wind Turbine.

Repaired or replaced products are warranted for the remainder of the original warranty period.

1.2 Restrictions

Problems with the Wind Turbine Products can be due to improper use, improper maintenance,
non-Aeolos additions or modifications or other problems not due to defects in Aeolos's
workmanship or materials. No warranty will apply if the Wind Turbine .

has been altered or modified except by Aeolos;

has not been installed, operated, repaired, or maintained in accordance with instructions
supplied by Aeolos;

has been exposed to winds exceeding 120 mph (54 m /s);

has been subjected to abnormal physical, thermal or electrical stress, misuse, negligence,
or accident.

If Aeolos's repair facility determines that the problem with the Wind Turbine is not due to
a defect in Aeolos's workmanship or materials, then the party requesting warranty service
will be responsible for the costs of all necessary repairs and expenses incurred by Aeolos.
 Aeolos - V 5KW

1.3 Warranty Claims & Return Procedures

In order to be eligible for service under this warranty, the Customer must submit a service
request for Wind Turbine covered by this warranty within the warranty period by contacting
Aeolos in writing or via telephone and obtaining a Return Authorization (“RA”) number. This
RA must be obtained before returning any product under this warranty. Notification must
include a description of the alleged defect, the manner in which the Wind Turbine was used,
the serial number, and the original purchase date in addition to the name, address, and
telephone number of the party requesting warranty service. Within 3 business days of the
date of notification, Aeolos will provide the Customer with an RA number and the location to
which the Customer must return the defective Wind Turbine. Any Wind Turbine requiring
warranty shall be transported at the expense and risk of the party requiring warranty service,
including but not limited to proper packaging of the Product. The Customer must return the
entire Wind Turbine kit within 30 days after issuance of the RA number. Aeolos will be under
no obligation to accept any returned Wind Turbine that does not have a valid RA number.
Customer's failure to return the Wind Turbine within 30 days of its receipt of an RA number
may result in cancellation of the RA. All parts that Aeolos replaces shall become Aeolos's
property on the date Aeolos ships the repaired Wind Turbine or part back to the Customer.
Aeolos will use all reasonable efforts within five days of receipt of the defective Wind Turbine
to repair or replace such Wind Turbine. If a warranty claim is invalid for any reason, the
Customer will be charged at Aeolos's then-current rates for services performed and will
be charged for all necessary repairs and expense incurred by Aeolos.

1.4 Disclaimer
Except for the expressed warranty set forth above, Aeolos disclaims all other expressed and
implied warranties, including the implied warranties or fitness for a particular purpose,
merchantability and non-infringement. No other warranty, expressed or implied, whether
or not similar in nature to any other warranty provided herein, shall exist with respect to the
product sold under the provisions of these terms and conditions. Aeolos expressly disclaims
all liability for bodily injuries or death that may occur, directly or indirectly, by use of the
product by any person. All other warranties are expressly waived by the customer.
 Aeolos -V 5KW

1.5 Limitation of Liability

under no circumstances will Aeolos or its affiliates or suppliers be liable or responsible for any
loss of use, interruption of business, lost profits, lost data, or indirect, special, incidental, or
consequential damages of any kind regardless of the form of action, whether in contract, tort
(including negligence), strict liability or otherwise, resulting from the defect, repair,
replacement, shipment or otherwise, even if Aeolos or its affiliate or supplier has been
advised of the possibility of such damage.
(Note: some states and provinces do not allow the exclusion or limitation of incidental or
consequential damages, so these limitations may not apply to you.) Neither Aeolos nor its
affiliates or suppliers will be held liable or responsible for any damage or loss to any items or
products connected to, powered by or otherwise attached to the hardware. The total
cumulative liability to Customer, from all causes of action and all theories of liability, will be
limited to and will not exceed the purchase price of the Product paid by Customer. This
warranty gives the Customer specific legal rights and the Customer may also have other legal
rights that vary from state to state or province to province.)

Section II Technical Specifications:

Model Aeolos-V 5KW

Weight 650Kg ( tower is not included)
Mill Diameter 4.5m
Blade length 4.8m
Start up Wind Speed 2.5m/s
Survived Wind Speed 55m/s
Rated Wind Speed 12m/s
Certifications CE
Operating Temperature Range 14º F (-10°C) to 104º F (40°C)

Tab. 2.1 Main technology parameter

 Aeolos -V 5KW

Section III installation instructions of the wind turbine

3.1 Cargo Check

The Aeolos wind turbine is delivered partially assembled, when receiving the bale, please
check the parts below that are on right quantity and intact.

Item. Name and quantity Note

Generator×1 set Assembled
1.Generator Box Cable×4Pcs 20m/pc
Cable×8pcs 2m/pc
2.Blade Box Blade×3 sets Assembled
Rotor shaft×1 set Assembled
Blade connection part×9 sets Separated
Horizontal connection sub-lever×9 sets Separated
Horizontal sub-lever connection partx18 sets Separated
Vertical connection sub-lever×3 sets Separated
Vertical sub-lever connection partx6 sets Separated
Bolt & Plain, Spring Washer & Nut×10 sets M16×70
Bolt & Plain, Spring Washer & Nut×36 sets M14×50
Bolt & Plain, Spring Washer & Nut×18 sets M12×120
3.Rotor Shaft Box
Bolt & Plain, Spring Washer×36 sets M12×100
Bolt & Plain , Spring Washer & Nut×36 sets M6×100
Bolt & Plain, Spring Washer & Nut×36 sets M8×45
Bolt & Plain, Spring Washer & Nut×6 sets M12×110
Bolt & Plain, Spring Washer & Nut×6 sets M8x30
Bolt & Plain, Spring Washer×36 sets M12x40
Socket head cap screws ×6 sets M12x25
Socket head cap screws & Plain, Washer & Nut M8x60
×4 sets
Control Box×1 set Assembled
Cabinet×1 set Assembled
Oil Tube×1Pc 2-M14×1.5-Φ6
4.Controller Box
Rectifier box for Grid-on system and Charger Assembled
box for Grid-off system x 1set
Anemometer x1Pc 0~60m/s
5.Dump Load Box Dump load x1 set Assembled
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Generator

Rotor shaft

Blade
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Blade connection part-1

Blade connection part-2

Blade connection part-3

Horizontal connection sub-lever

Vertical connection sub-lever

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Horizontal sub-lever Vertical sub-lever Cabinet

connection part connection part

Charger

Controller Box

Dump Load Anemometer

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3.2 Installation Procedure

Step 3.2.1: Preparation for the installation

Necessary tools or Material

item Name Quantity Comment
1 Adjustable strap-wrench 2 Pcs For M12 , M16 and M30 nuts
2 Socket spanner 1 Pc For M12 and M16 bolts
3 Pliers 1 Pc For pull the nails out
4 Frame 1 Pc Wood or Steel, Height: about1.3m
5 Crane 1 Pc 12T, Lifting height>13m
6 worker 3,at least Experienced worker should be better
7 Lifting sling 2 Pcs 8mm wire rope Lifting sling

Step 3.2.1.1 put the tower near to the foundation, and place its bottom flange close to
the anchor bolts. Prop the tower top up with a shelf just like the picture showed below:

Step 3.2.1.2 Lead the cables through the tower to the top, and pull out through the larger
hole which has been drilled on the tower.

Cable

Cable

Tip: A steel wire can be used to help cables to go through the tower body.
 Aeolos -V 5KW

Step 3.2.2: Install the cabinet

Place the cabinet between the two holes drilled on the tower and let it come in contact
with the tower. Fix the cabinet with two hoops which encase the tower. Then use the
4-M8×60 Bolts & Spring Washers & Plain Washers & Nuts to fasten the hoops and cabinet.

Pull the Cables through the threading hole at the bottom of the cabinet and pull into
the box. Then remove the upper block used to fix cable, and place the cable in the
semicircle orifice of the under cable fixed block; please note that a length of the
cables shall come out of the block so that it can insert the terminal blocks. Cover the
upper block, and fasten the bolts.
 Aeolos -V 5KW

Step 2.2.3: Erect the tower

Lift the tower slowly until it is vertical to the ground. And then put it down to the
Foundation; screw up all the anchor bolts with nuts.

Warning: Do not lift the cabinet to make

the tower stand up, for it will damage the
parts in it.

Note: When installed the tower, the top

flange mating surface shall be tested
horizontal, if not the tower shall be slowly
adjusted.
 Aeolos -V 5KW

Step 3.2.4: Assemble the wind wheel

Necessary tools or Material

item Name Quantity Comment
1 Adjustable Strap-wrench 2 Pcs For M8,M14 Bolts and Nuts
2 Allen wrench 1 set For M8 Bolts
3 Crane 1 set 12T, Lifting height>13m
4 Lifting belt 3 Pcs 8mm wire rope Lifting sling
5 worker 3 Experienced worker

Step 3.2.4.1: Find something(height: not be less than 2000mm) with a platform on the
top of it, and with a φ150mm hole at the center of it. This is used to place the generator
and wind wheel in the initial installation, as it shows in the picture below:

Step 3.2.4.2: Install the rotor shaft

Place the rotor shaft on the generator, rotate the rotor shaft to align the holes with the
holes in the flange that mounted on the under surface of the generator shell.
 Aeolos -V 5KW

Connect them with fasteners. First of all screw the Socket head cap screws: M12x25, then screw
the hex screws: M12x40 with plain and spring washers. Tighten the fasteners with specified
pre-tightening torque.

Step 3.2.4.3: Install the Blade connection parts

Take one upper layer blade connection part to install on the rotor shaft. Connect them with
M12x120 bolt, washers and nut.

Note: Please keep the fasteners are not tightened, a little adjustment will be
taken when to install the blades or the sub-lever.
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Install the Vertical sub-lever connection part on the rotor shaft. Connect them with
M12x120 bolt, washers and nut.

Take one middle layer blade connection part and install on the rotor shaft, connect them
with M12x100 bolt and washers.

Take one lower blade connection part and install on the generator, connect them with
M12x100 bolt and washers.
 Aeolos -V 5KW

Install the rest blade connection part as the way of previous methods

Step 3.2.4.4: Install the vertical sub-lever connection part and vertical
connection sub-lever.
Take one vertical sub-lever connection part on the middle layer blade connection
part and connect them with M12x110 bolt, washers and nut.

Install the vertical sub-lever between two corresponding

connection parts, and connect them with M8x30 bolt,
washers and nut.
 Aeolos -V 5KW

Install the rest connection parts and sub-levers as the way of the previous methods.

Step 3.2.4.5: Install the Horizontal sub-lever connection part and Horizontal connection
sub-lever.
Install the Horizontal sub-lever connection part according to the picture below:

The upper, middle and lower layer blade connection part will be all installed on this part.
Each blade connection part will be installed on two horizontal sub-lever connection parts.
Install the horizontal sub-lever between two connection parts and connect them with
M8x45 bolt, washers and nut.

Install the rest horizontal sub-lever according to the way of previous.

Step 3.2.4.6: Install the blade

Take one blade to mount its flange to blade connection parts and connect them
with M14x50 bolt, washers and nut.

Note： When mating the flange on the blade to the flange on the blade
connection parts, you can adjust the position of the connection part
slightly for the fasteners were not tightened. When installed all the
three blades you can tighten the all of the fasteners with specified
tightening torque.
 Aeolos -V 5KW

Tighten all of the fasteners with specified tightening torque.

Warning: When installing the generator and blades something must be

used to hold the wind turbine to avoid it falling down and destroying the
equipment.

Important: The rotor rotates in clockwise from top view. When installing
the blades please according to the right way.

Important: The distance between blades shall be adjusted to equal or the

balance will not be good and cause rotor vibration.

Step 3.2.5: Mount the wind turbine on to the tower top

Necessary tools or Material

item Name Quantity Comment
1 Adjustable Strap-wrench 2 Pcs M16 Bolts and Nuts
2 Allen wrench 1 set For M8 Bolts
3 Crane 1 set 12T, Lifting height>13m
4 Lifting sling 3 Pcs 8mm wire rope Lifting sling
5 worker 3 Experienced worker should be better

Step 3.2.5.1: Lift the wind turbine

Place the 3pcs lifting sling at certain place of the wind turbine and lift the wind turbine.
Before lifting please make sure the lifting sling is firmly fixed.

Warning：The turbine is easy to loss balance when install the blades, so

please be careful to complete the installation or ask someone to hold the
turbine and keep the turbine balance.
 Aeolos -V 5KW

Step3.2.5.2：Connect the wind turbine with the tower

Lift the wind turbine by the crane, and the other arm send a worker to the top of the tower
to connect the fasteners and connect the wires and oil tube by the other arm of the crane.
Connect the generator and the tower with 10-M16x70 fasteners, and then tighten them
with specified tightening torque.
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Step 3.2.5.3 :Connect the oil tube

Connect one end of the oil tube with the pump station, and lead the other end of the oil
tube through the hole which drilled in one side of the switch box. Connect the other end
of the oil tube on the brake caliper, and screw up the joint nuts.

Step 3.2.5.4: Connect the wires

Lead the wires which come out of the generator
through the hole drilled previously on the tower
top. Then gather the generator wires and the
rotational speed sensor wires and brake pad
wear signal wires, and lead them through the
coiled pipe together to go into the cabinet.

It's better to seal the open end of the coiled pipe

to prevent the rain flow into the cabinet.
 Aeolos -V 5KW

Step 3.2.5.5: Install the Anemometer

Its better find another pole near the wind turbine tower to install the anemometer.

Anemometer casing

Step 3.2.5.6: Fill the hydraulic oil into oil tank of the hydraulic pump
Open the door of the cabinet and screw down the plug on the oil tank of the hydraulic
pump. Fill the hydraulic oil into the tank through the oil filling port. It will be easy to fill
oil if you have one funnel. The oil volume shall be 0.5L, and the hydraulic oil model shall
be L-HV32 SHELL hydraulic oil.

Appendix: Tightening torque of the fasteners

Bolt diameter(mm) 6 8 12 14 16 20
Bolt level 8.8 8.8 8.8 8.8 8.8 8.8
Tightening torque(Nm) 6~12 16~26 73~111 122~185 182~245 389~470
 Aeolos -V 5KW

Section IV Electric connection and inspection on

the ground

4.1 Cargo check（Wires down to bottom of the tower and connection

wires between electric cabinet）:

: 14
TX01

7
:1
01
TX
11 0

4
30
116
11
TX 01 : 1 5
9
TX
01
:1
6
TX
03
:4

TX
03
:5
11 0

30
4

6
11

6
3:
9
11

0
TX
:7
03
TX

CAB 1 5x0.75mm 2
:7
01
TX
N1

079
TX 01 :1 0

TX
03 :
2
N1

0 79

0 3 :1
TX

2x2.5mm 2
CAB 2
 Aeolos -V 5KW

:4
01
TX
0
12
N2
TX 0 1 : 5

TX
03 :
8
120

N2

3 :9
T X0

2x2. 5mm 2
CAB 3

:1
01
TX

:2
01
TX
U

V
W
TX 01 :3

Char
ger- U
U

V
Charger -V
W

er- W
C harg

2
3x4. 0mm
CAB 4
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L
AC- L

N AC-
N

Q F2 -A L

-B
QF2
N

2x2.5mm 2
CAB 5

L
UPS-L

N UPS
-N

Q F1 - A L

-B
QF1
N

2x2.5mm 2
CAB 6
 Aeolos -V 5KW

R+

R-

R+

R-

2
2x6mm
CAB 7

B+

B-

B+

B-

2x25mm 2
CAB 8
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L
AC-L

N AC-
N

L
UPS- L

UP S -N N

2
2x2. 5mm
CAB 9

DC i n pu t-
DC +

D C in
p u t- DC-

B+

B-

2
2x25mm
CAB 10
 Aeolos -V 5KW

L
AC-L

N AC-
N

AC ou tp ut L
-L

ut- N N
outp
AC

CAB 11
 Aeolos -V 5KW

4. 2 Electric connection
4.2. 1 Connect the wire in the Cabinet which mounted on the tower according to the
wiring diagram.

Cabinet wiring diagram for Gird-off system

Anemometer F1 Valve

K1

RPM sensor
Pressure

Pump

Generator

Cabinet

GND
119
130

131

120

110

116

304
129

N1
N2

N1

079

079

079
N1
Anemom eter F1 Valve

K1

RPM sensor
Pressu re

Pump

Genera tor

Cabi net
GND
130

131

120

110

116

119

304
129

N2

N1

N1

N1

079

079

079

DC 24V +
TX01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DC 24V -
TX01:10

TX01:17
TX01:14

TX01:15

TX01:16
TX01:3

TX01:4

TX01:5

TX01:7
TX01:1

TX01:2

CAB 3
CAB 4

CAB 2

CAB 1

DC 24V+

TX01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DC 24V-

TX01:17
TX01:16
TX01:10

TX01:15
TX01:14
TX01:7
TX01:4
TX01:3

TX01:5
TX01:1

TX01:2

CAB 1 CAB 2
CAB 3 CAB 4
CAB 3
CAB 4

CAB 2

CAB 1
V-5KW CABINET
 Aeolos -V 5KW

4. 2.2 Connect the wires

Controller Box A B A B
L
+ -
2 5 8
A B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 N
TX03

Wind speed KM01 SP1 C24024 QF1 QF2

Pressure

Valve

Pump

DC24V-
DC24V-
DC24V+

RPM

Pen

DC24V+

DC24V-
A

B
1 4 7

CAB 11
3 6 9
Grid- off

QF1- B

QF2- B
QF1- A

QF2-A
L N
Inverter

TX03:13
TX03:12
TX03:5

TX03: 8

TX03: 9
TX03: 4

TX03: 6

TX03: 7
TX03: 2
TX03:1

AC Output DC Input

DC-
DC+
CAB 5
L N
UPS- L CAB 6
UPS output
UPS- N
UPS UPS- L CAB 9
CAB 12

UPS iutput
UPS- N
CAB 10

Charger
CAB 2

CAB 1

CAB 3

...
B- B+
U V W R+ R- B + B - - + - + - + - +

Battery Bank
B-
B+
R-
R+

B+
B-
Rs485 U V W CAB 8

Wind Generator
R-
CAB 7
R+
Dump Load

CAB 4

V- 5kW Grid- off system Note:UPS,CAB11 are not supplied by AEOLOS

 Aeolos -V 5KW

4.3 Exhaust the air in the hydraulic system

Make sure all the cables are connected correctly according to the wiring diagrams.
Switch on the air break switch QF1 and QF2 in the controller box, the touch screen on the
controller will be lighted. The monitoring page showed below shall be display on the touch
screen:

Press the symbol stay at right bottom corner and you will enter into manual operate page:

Press the brake button to build pressure to the brake system. Plug a rubber hose on the
release valve and unscrew the exhaust port to let the oil with air flow out of the port. When
the oil stop flowing screw up the port and pump again and then unscrew the port until the
oil flow out contain no air. At last remove the rubber hose and screw up the port.
 Aeolos -V 5KW

Warning: please do not stick the hydraulic oil on the brake disc or it will cause brake system
failure.

4.4 Inspection on the ground

4.4.1 Mechanical inspection:
4.4.1.1 Confirm all the fasteners are tightened up.
4.4.1.2 Rotate the wind wheel to confirm it rotates smoothly and briskly.
4.4.1.3 Check the hydraulic pump pressure retention, if the pressure drops less than 2Mpa
within 2 hours the hydraulic pump is OK.
4.4.2 Electrical inspection:
4.4.2.1 Power the control system and touch the touch screen to enter into monitoring page.
Rotate the wind rotor and check the rotate speed on the monitoring page.
4.4.2.2 Check the voltage signal on the monitoring page when you rotate the rotor.
4.4.2.3 Check the temperature signal on the monitoring page.
4.4.2.4 Check the wind speed signal when the anemometer rotates.
4.4.2.5 Press the emergency stop and check the brake system and pressure signal. If the
emergency stop was pressed and you want to release the brake, you shall release the
emergency stop and then enter into the “manual operate” page and press the release
button to release the brake.
4.4.2.6 Check the Protection parameters and sensor range setting according to the following
parameters:

SETTINGS-1
Overpressure value 4.0 Mpa Replenish value 1.2 Mpa
Pressure drop value 1.0 Mpa Release wind Speed 18.0 m/s
Brake over time 10.0 s Release Delay time 90.0 s
Release over time 5.0 s Release times 5.0 s
Replenish times 5.0 Release DET time 1800.0 s
Replenish DET time 1800.0 s Battery over time 1.0 s
Battery voltage UL 58.0 VDC

SETTINGS-2
Rotation Speed UL1 110.0 rpm Wind Speed UL2 23.0 m/s
Rotation Speed Ot1 30.0 s Wind Speed Ot2 22.0 s
Rotation Speed UL2 120.0 rpm DC Voltage UL1 385.0 V
Rotation Speed Ot2 5.0 s DC Voltage Ot1 30.0 s
Wind Speed UL1 18.0 m/s DC Voltage UL2 400.0 V
Wind Speed Ot1 30.0 s DC Voltage Ot2 5.0 s
 Aeolos -V 5KW

Appendix: Operation methods of the controller and

charger

1.Controller box
1.1 Switch on the air break switch QF1 and QF2 in the controller box. The monitoring page
will display on the touch screen. At this page you can see the status of the wind turbine.
You can see the wind speed, rotate speed, and real time voltage, real time current, real
time charger power etc.
The left bottom parameter is the rectify parameter from generator but not controlled to
charge to the battery.

1.2 Press the symbol to enter into “manual operate” page, you can manual brake the wind
turbine or release the wind turbine by touching the Brake button or Release button. Press
the arrows under this page you can enter next page or previous page:
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1.3 Press the right arrow to enter “SETTINGS-1” page:

You can touch the position of the value to change the parameter:

A keypad will appear and you can input the new value. Press “enter” to verify and “CLR” to
input again.

1.4 Press right arrow to enter next page “SETTINGS-2”:

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Set the parameter according to the method of 1.3. Press the right arrow to enter “DEBUG”
page:

In this page, you shall not change any status of the controller please keep it stay the same.

1.5 Press the right arrow to enter next page “LOGS”:

This page shows the normal action and abnormal action of the system. the blue text is
normal and red abnormal.
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2.Charger

2.1 Charger external view:

4
5

1. LCD display panel 2. Terminal strip 3. Brake Switch 4. RS 485 Port

5. Installation holes 6. System cooling fan 7. Resistance cooling fan

2.2 Description of Buttons:

2.2.1 “Menu”: Enter to next menu or verify parameter

2.2.2 “ “: Switch menu at same level or increase the value when set the parameter.
2.2.3 “ “: Switch menu at same level or decrease the value when set the parameter.
2.2.4 “Esc”: Return upper level or exit the command.
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2.3 Overview of LCD Menu:

2.4 Parameters Browsing

2.4.1 Battery

1 ：**% Low
V：**V I：**A

**% Percentage of battery power

Right corner have below displays:
Low Battery over-discharge protecting
Normal Battery is normal
Full Battery over-charge protecting;
Float Floating
Ft:**s Countdown of exiting float（countdown start from 30s
V Battery voltage
I Battery charging current

2.4.2 Solar

2. Solar ：
V：**V I：**A
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V Solar voltage
I Solar charging current

2.4.3 Wind

3.Wind： **R/min
V：**V I：**A

**R/min rotating speed of wind generator.（Normal working state is this display）

Other displays:
W1:Brake wind generator is manually braked
W2:**S when battery voltage is greater than “Full”, generator is braking. Exit braking
“Time” countdown.
W3:**S when rotate speed of wind generator is greater than “Rota”, generator is braking.
Exit braking “Time” countdown.
W4:**S when wind generator voltage is greater than “Vmax”, generator is braking. Exit
braking “Time” countdown.
W5:**S when wind generator current is greater than “Amax”, generator is braking. Exit
braking “Time” countdown.
W*:Stay Exit braking “Time” countdown finish, wind generator still stay brake.

“Full” could be set in 5/9 of System Info.

“Rota” could be set in 2/9 of Wind Info.
“Vmax” could be set in 6/9 of Wind Info.
“Amax” could be set in 7/9 of Wind Info.
“Time” could be set in 8/9 of Wind Info.

V wind output voltage

I wind charging current

2.4.4 Wind Power

4.Wind-Power
P：**W I：**A

V wind output power

I wind output current

2.4.5 Input

5.In-Power： **W
S：**W W：**W

In-Power total input power

S solar input power
W wind input power

2.4.6 Total Generated Energy

6.Total-Energy：
**W·h

Total-Energy total generated energy

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This value is cumulative. If want to start from 0, set in 2/9 of System.

2.4.7 Temperature Protection

7. TP: Normal **C

TM:Normal **C

TP controller device working temperature

TL MOS tube temperature
Normal: temperature is normal. Error: temperature detection module is error. OTP:
over-temperature protection **C: **Celsius degree

2.4.8 Error Code

8 . E r r C o d e：
B* S* W* T*

B1 battery over-discharge
B2 battery over-charge

S1 solar input voltage is high

S2 solar charging module short-circuit fault
S3 solar charging module open-circuit fault

W1 wind generator is manually braked

W2 battery voltage is greater than “Full”, wind generator brakes
W3 wind generator rotate speed is greater than “Rota”, generator brakes
W4 wind generator voltage is higher than “Vmax”, generator brakes
W5 wind generator current is greater than “Amax”, generator brakes
W6 brake module short-circuit fault
W7 wind charging module short-circuit fault
W8 wind charging module open-circuit fault
W9 wind input voltage is high

T1 MOS tube detection module fault

T2 MOS tube over-temperature protection
T5 controller device detection module fault
T6 controller device over-temperature protection
*0 work normal

2.5 System Info

2.5.1 Battery

1. System Info

Batt battery capacity

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2.5.2 Energy

1. System Info

Energy
ADD: Energy cumulates
CLEAR: Energy clears to 0

2.5.3 Battery Protection parameter

1. System Info

Low battery over-discharge limit voltage

1.System Info

Rlow battery over-discharge limit recovery voltage

1. System Info

Full battery over-charge limit voltage

1. System Info

Rlow battery over-charge limit recovery voltage

1. System Info

Flot floating voltage

1. System Info

Out over load limit voltage. This controller has no output.

1. System Info

Rout over-load limit recovery voltage. This controller has no output.

2.6 Wind Info

2.6.1 MPPT

2. Wind Info

MPPT wind MPPT function switch.

ON: turn on OFF: turn off
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2.6.2 Rotation

2. Wind Info

Rota maximum rotate speed of wind generator.

2.6.3 Pole

2. Wind Info

Pole wind generator pole logarithm

2.6.4 Brake

2. Wind Info

Brake manual braking switch

ON: turn on OFF: turn off

2.6.5 M-SW

2. Wind Info

M-SW wind charging manual switch

ON: turn on OFF: turn off

2.6.6 Vmax

2. Wind Info

Vmax Maximum voltage of wind generator

2.6.7 Amax

2. Wind Info

Amax Maximum current of wind generator

2.6.8 Time

2. Wind Info

Time braking time

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2.6.9 Cut in

2. Wind Info

CutIn wind start charging voltage

2.7 Solar Info

2.7.1 M-SW

3. Solar Info

M-SW wind charging manual switch

ON: turn on OFF: turn off

2.8 Wind Power

2.8.1 Wind Power

4. Wind Power

V DC Voltage in MPPT Curve

P Power corresponding to DC Voltage in MPPT Curve.
The MPPT Curve please according to the document: “MPPT Power Curve”.

Note: The Capacity of the battery bank shall not be less than 200-300Ah or the
battery will be charged full rapidly when the wind speed is high. Users shall set
the value in System Info 1/9 according to the actual capacity of the battery bank.
The other parameters have been set in factory.

Note: The brake switch of the charger can short-circuit the output of the generator.
It is only used to brake the wind turbine when the mechanical brake fails. So,
please keep it at OFF position normally.
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Aeolos Wind Energy Congratulations on your purchase!

Dear Aeolos Wind Turbine Owner,

Thank you for your purchase of Aeolos wind turbine. You have purchased one
of the most advanced wind turbines in the world! We believe y ou will find it
easy to install and are confident you will experience years of dependable
service from it.

Before going any further, please complete the Warranty Registration Card or
Warranty Service Card. and return it by E-Mail or letter. (Note: Aeolos Wind
Energy does not sell or distribute your personal inf ormation to any third
party. We understand and respect your privacy.)

If you have any questions or comments, we would like to hear from you. Please
call during working hours (Monday-Friday 8:00am to 5:00pm London Standard
Time).
Our number is +44 208 242 1884. Or E-mail us: sales@windturbinestar.com
Again, welcome to our family and thank you for investing in the future of wind
energy with Aeolos.
Sincerely

Note1: Warranty Register Card f or the generator's first run

Warranty Register Card

Client Name

Model Number

Installation Date

Installation location

Other Requirements Show us three photos of the working generator's appearance by return

Warranty Service Card

Client Name

Model Number

Installation Date

Installation Location

Tel. Number
Application Procedure
Email

Problem Description

Total Work Period

Other Requirements Show us some Photos of the generator's current state by return