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A Systematic Approach To Developing Single-Stage Soft Switching PWM Converters
A Systematic Approach To Developing Single-Stage Soft Switching PWM Converters
A Systematic Approach To Developing Single-Stage Soft Switching PWM Converters
I. INTRODUCTION
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582 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
then synthesized systematically. Each type of passive or active can be turned on or off independently. When the power switches
soft switching PWM converters is further divided into buck can be operated synchronously and they share a common node,
and boost families for the convenience of analysis and design. the two-stage converter can be converted to a single-stage
The proposed approach can explore more physical insights into converter (SSC) through an integration of the switches. In
the converters in a family, and reveal more relationships among the following, a family of soft switching PWM converters are
converters over conventional approaches. derived by using the synchronous switch scheme.
II. PROCEDURES FOR GENERATING SOFT SWITCHING A. Generation of Passive Soft Switching PWM Converters
PWM CONVERTERS
To reduce switching losses in high frequency PWM con-
Switching power converters are usually connected in cascade verters, many passive soft switching configurations have
to achieve multiple functions, such as adding a power factor been proposed in the literature with zero-current transition at
corrector (PFC) to prevent harmonic current pollution. These turn on and zero-voltage transition at turn off. Therefore, the
can be conceptually illustrated by a two-converter system switching losses and EMI can be effectively reduced, and high
shown in Fig. 1. In the figure, the multistage converter consists performance, high reliability and low cost can be achieved.
of two power stages, namely converter unit 1 (CU1) and As shown in Fig. 2, the passive soft switching buck and boost
converter unit 2 (CU2). Each stage in the cascaded converter converters are recognized as the two BCUs, and the passive soft
system can be controlled separately; that is, each power switch switching cells enclosed in the dashed line are formed with only
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WU AND LIANG: SINGLE-STAGE SOFT SWITCHING PWM CONVERTERS 583
passive switches and reactive elements. From the two BCUs, It can be further simplified by removing diodes and
another possible passive soft switching buck–boost, Zeta, Ćuk, to become the one shown in Fig. 3(d), because the
and Sepic can be generated by using the synchronous switch currents through and are the same during the steady
scheme. With the passive soft switching Cell, the converter op- on-state, and no differential current circulates through
eration is not changed except at the switching transition during and . It is apparent that, in Fig. 3(d), diodes and
turn on and turn off. For the rest of the switching period, these are in series when conducting steady on-state current;
converters are operating in the regular PWM converter mode. To thus, they can be substituted with a single diode , as
obtain the passive soft switching single-stage converters (SSCs), illustrated in Fig. 3(e). By properly relocating switch
CU1, and CU2 are grafted through switch integration in which and rearranging the overall circuit configuration, the passive
one is PWM converter and the other is passive soft switching soft switching PWM buck–boost converter is obtained and
PWM converter. depicted in Fig. 3(f).
For instance, grafting passive soft switching PWM boost By following the same derivation procedure, grafting passive
converter on PWM buck converter yields a soft switching soft switching PWM buck converter on PWM boost converter
buck–boost SSC. The derivation of this SSC is illustrated in can yield a soft switching boost–buck SSC (i.e., Ćuk converter).
Fig. 3. Fig. 3(a) shows the two converters in cascade connec- The soft switching Zeta SSC can be derived by properly cas-
tion, corresponding to CU1 and CU2. First of all, we observe coding PWM buck–boost converter and soft switching PWM
that the function of an – – network is equivalent to buck converter. Analogously, the soft switching Sepic SSC can
that of an , and relocate switch , without changing its be developed by properly organizing the PWM boost–buck
operating principle; thus, an equivalent converter configura- converter as well as soft switching PWM boost converter.
tion is derived and drawn in Fig. 3(b). It reveals that active The derivations of these SSC’s are illustrated in Figs. 4–6.
switches and are in the – type configuration (with Alternatively, it is possible to derive the passive soft switching
a – common node); thus, with the synchronous switches converters by cascading a CU1 passive soft switching PWM
scheme, and are replaced with switch and diodes converter and a CU2 PWM converter, which is illustrated in
and . The derived circuit is depicted in Fig. 3(c). Fig. 7.
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584 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
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WU AND LIANG: SINGLE-STAGE SOFT SWITCHING PWM CONVERTERS 585
Fig. 7. Illustration of grafting a boost converter on a soft switching buck converter to yield a passive soft switching buck–boost converter.
C. Generation of Isolated Single-Stage ZVS-PWM 1) switches operating in hard switching, 2) low conversion effi-
Active-Clamping Converters ciency, and 3) high voltage stress. In order to relieve these dis-
To protect line source from harmonic current pollution, more advantages, a family of isolated single-stage ZVS-PWM con-
stringent regulation from IEC1000-3-2 has been imposed on verters are derived with an active-clamping method. These con-
electronic equipment. To comply with the regulation, it is cus- verters present soft commutation and low voltage stress im-
tomary to add a power factor corrector (PFC) in front of a dc posed on switches, while without circulating reactive energy
regulator. In the literature, many active PFC’s with tight output that would cause extra conduction losses.
regulation have been proposed. They can be divided into two Generation of isolated single-stage ZVS-PWM ac-
categories: two-stage PFC’s and single-stage PFC’s. Although tive-clamping converters includes selection of PFC’s and
a two-stage PFC is relatively mature and viable in the applica- regulator semi-stages, and applies the synchronous switch
tions with a wide power range, it is not an optimal design and technique to integrate the semi-stages. Fig. 9 illustrates the
it may suffer from the drawbacks of low conversion efficiency, derivation of a boost-forward ZVS-PWM SSC with the
high cost and high design complexity for low power applica- clamping action achieved by a boost cell. The active clamping
tions. of the SSC in Fig. 9 is formed with capacitor and switch
In an effort to improve the conversion efficiency and also to . In the steady state, the voltage across clamp capacitor is
reduce the component count and cost, a number of single-stage
converter topologies have been proposed [26]–[31]. These con-
verters, however, have at least one of the following drawbacks: (1)
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586 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
Fig. 8. Illustration of the derivation of active soft switching ‘Cuk converter [20].
It can be seen that (1) is a transfer function same as that of a same procedure, the rest of the isolated ZVS-PWM SSC’s can
boost converter. Thus, the clamping action is named as a boost be derived, and are shown in Figs. 10 and 11.
cell. Similarly, as shown in Fig. 10(a), the active clamping cell
is a buck type, in which the voltage across clamp capacitor D. A Family of Quadratic Soft Switching PWM Converters
is In applications of converters that require a wide range of input
to output conversion, PWM converters must operate with an ex-
(2) tremely low or high duty ratio. For example, the duty ratio would
have to be about 0.0688 for a 48-to-3.3 V conversion, which se-
For the circuit shown in Fig. 10(b), the cell is a buck–boost cell,
verely limits the switching frequency and the dynamic range of
in which can be expressed as
the load. An undesirable high peak current will be introduced,
which results in a great amount of power losses. Cascade of
(3) two (or more) converters can significantly extend the conver-
sion ratio and resolve the problems mentioned above, but they
The boost and forward-boost ZVS-PWM converters con- require more power switches. By using the synchronous switch
nected in cascade are shown in Fig. 9(a). Since the source leads scheme, these converters are grafted to form an SSC, which can
of and share the same node, and they can be operated obtain the merits of only one active switch, compact size, pos-
synchronously, by adopting the approach presented in [24], sible high reliability, and simple driver design.
[25], T-type synchronous switch is used to replace them, In the above mentioned converters, however, switching
as depicted in Fig. 9(b). After removing blocking diode , losses are still inevitable. In order to maintain high switching
the resulting converter is shown in Fig. 9(c). By following the frequency operation while maximizing the converter efficiency,
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WU AND LIANG: SINGLE-STAGE SOFT SWITCHING PWM CONVERTERS 587
Fig. 9. Illustration of the derivation of isolated single-stage ZVS-PWM active-clamping converter [21]–[23].
Fig. 10. Isolated ZVS-PWM SSC’s derived from boost and forward converter [21]–[23].
soft switching cells are introduced to the converters. For It is apparent that the quadratic soft switching Zeta SSC can be
instance, grafting passive soft switching PWM Zeta converter derived by properly relocating switches and of the Zeta
on PWM Zeta converter yields a quadratic soft switching PWM converter shown in Fig. 12(a); thus, the circuit configuration
Zeta SSC. The derivation of this SSC is illustrated in Fig. 12. becomes the one shown in Fig. 12(b). Since switches
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588 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
Fig. 12. Illustration of the derivation of passive soft switching quadratic Zeta
converter.
Fig. 11. Isolated ZVS-PWM SSC’s derived from boost and flyback converter III. APPLICATION OF AN ISOLATED SINGLE-STAGE ZVS-PWM
[21]–[23].
ACTIVE-CLAMPING CONVERTER
and are in – type, they can be replaced with an – This section presents an application of the isolated
synchronous switch , as shown in Fig. 12(c). By properly single-stage ZVS-PWM active-clamping converter which is the
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WU AND LIANG: SINGLE-STAGE SOFT SWITCHING PWM CONVERTERS 589
Fig. 14. An isolated ZVS-PWM SSC with synchronous rectifiers and current
doubler used as an illustration example.
A. Operating Principle
The converter differs from conventional single-stage con-
verters by adding an auxiliary power MOSFET switch ,
a resonant inductor , a resonant capacitor which is
the output capacitance of power switch , and a clamping
capacitor to the converter. Switch is the main power
MOSFET switch. In the converter, the two power switches are
switched in a complementary way.
By employing these additional components, zero voltage
switching (ZVS) for both main switch and auxiliary
switch can be accomplished. Therefore, the ZVS feature
associated with a constant switching frequency makes the
converter suitable for high efficiency and high power density
applications. In Fig. 14, when switch turns off, the current
will continue to flow through clamping capacitor and the
body diode of . Then, the auxiliary power switch is
turned on, while the body diode of is forward biased,
resulting in that turns on with ZVS. Under the assumption
that the resonant frequency of the circuit formed by transformer
primary inductor and clamping capacitance is much
lower than the switching frequency, the voltage across will
not have a significant change. When the auxiliary power switch
is turned off, the magnetizing current will continue to flow
toward the source via the output capacitor of and the
transformer primary inductor of . Because is so small,
it leads to an approximately linear discharging characteristic
and the discharging time is very short. The voltage across
switch will decrease in the resonant manner toward zero,
and then a ZVS condition of can be achieved. The detailed
circuit operation can be explained stage by stage.
Stage 1 [Fig. 15(a), ]: At the main power
switch is turned on, and the current flowing
Fig. 13. Schematic diagrams of the passive soft switching quadratic PWM
converters. through the switch is given by the sum of boost inductor cur-
rent , primary winding current and magnetizing current
. As can be seen from Fig. 15(a), diode is reverse biased
combination of two semi-stages, namely boost PFC semi-stage and is forward biased. The inductor current is being
and isolated forward-boost ZVS-PWM active-clamping linearly increased, and the slope is given by
semi-stage. The schematic is depicted in Fig. 14, in which a
synchronous rectifier and a current doubler are added to the
(4)
isolated ZVS-PWM SSC. To improve the performance and effi-
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590 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
(5)
(6)
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WU AND LIANG: SINGLE-STAGE SOFT SWITCHING PWM CONVERTERS 591
Fig. 16. Key waveforms of the ZVS-PWM SSC shown in Fig. 11. Fig. 20. Measured waveforms of input voltage v and current i at v =
230 V and I = 3:5 A.
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592 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 16, NO. 5, SEPTEMBER 2001
TABLE III
MEASURED PF, THD, V , AND AT FULL LOAD
Fig. 21. Plots of power factor versus output power under different line
voltages.
TABLE I It has been shown in the paper that existing and novel soft
LIST OF THE POWER FACTOR AND CURRENT HARMONICS (% OF IEC 1000-3-2 switching PWM converters can be developed with a system-
CLASS D LIMITS MULTIPLIED BY 2.3) OF THE ZVS-PWM SSC UNDER THE atic approach based on the synchronous switch scheme. In the
OPERATING CONDITION OF v = 100 V AND I = 3:5 A
paper, generation of several families of basic passive and ac-
tive soft switching PWM converters, and isolated single-stage
ZVS-PWM active-clamping converters with PFC function has
been presented in detail. Also, the approach is used to inte-
grate two converters to form a family of quadratic soft switching
PWM converters which can significantly extend the conversion
ratios.
Employing the synchronous switch technique can not only
provide physical insights into the converters in a family, but re-
TABLE II veal relationships among these soft switching converters. Exper-
LIST OF THE POWER FACTOR AND CURRENT HARMONICS (% OF IEC 1000-3-2 imental results measured from a laboratorious prototype have
CLASS D LIMITS) OF THE ZVS-PWM SSC UNDER THE OPERATING verified the feasibility of the derived single-stage converters.
CONDITION OF v = 230 V AND I = 3:5 A
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[24] T.-F. Wu, T.-H. Yu, and Y.-H. Chang, “Generation of power converter tronic engineering and the M.S. degree in automatic
with graft technique,” in Proc. 15th Symp. Electrical Power Eng., control engineering from Feng Chia University,
Taiwan, R.O.C., Nov. 1995, pp. 370–376. Tai-Chung, Taiwan, in 1980 and 1987, respectively,
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[26] M. M. Jovanovic, D. M. C. Tsang, and F. C. Lee, “Reduction of voltage (PEARL), Department of Electrical Engineering,
stress in integrated high-quality rectifier-regulators by variable-fre- National Chung Cheng University, Chia-Yi, Taiwan.
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569–575. the Chun-Shan Institute of Science and Technology,
[27] R. Redl and L. Balogh, “Design considerations for single-stage isolated Taiwan, developing and designing switching power supplies. From 1987
power supplies with fast regulation of the output voltage,” in Proc. Appl. to 1989, he was a Lecturer at the Department of Electronic Engineering,
Power Electron. Conf., Feb. 1995, pp. 454–458. Yawn-darn College, and was also at the R&D Department, Hitron Corportation,
[28] R. Redl, L. Balogh, and N. O. Sokal, “A new family of single-stage iso- designing switching power supplies. From 1989 to 1998, he served as an
lated power-factor correctors with fast regulation of the output voltage,” R&D Manager at Behavior Technique Corporation, Taiwan, where he has
in Proc. Power Electron. Spec. Conf., June 1994, pp. 1137–1144. been involved with research and development on switching power supplies.
[29] Y.-S. Lee, K.-W. Siu, and B.-T. Lin, “Single-switch fast-response His interests include developing and designing of converter topologies,
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Electron. Conf., Mar. 1996, pp. 791–796. techniques.
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