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5 Lift Maintenance PDF
5 Lift Maintenance PDF
5 Lift Maintenance PDF
PRESENTATION
BY
SEE KOK LENG
PART (I)
1. Introduction to Lift Maintenance
2. Risk Management Approach
3. Types of Hazards in Lift Maintenance
4. Good Practices for Working Safely in the Lift Maintenance Environment
5. Hazards in Escalator Maintenance
6. Responsibilities of Various Stakeholders
7. Training for Personnel Involved in Maintenance Work
[Source : Technical Advisory for Working Safely During Maintenance Of Electric Passenger And Goods Lifts – by WSHC]
PART (II)
BCA’s Regulatory Changes to the Lift & Escalator Industry
[Source : BCA]
PART (III)
BCA Encourages Lift Owners to Modernise Lifts
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Background information :
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
• Mechanical Hazards
• Electrical Hazards
• Fall From Heights
• Struck by Falling Objects
• General Hazard Considerations
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Mechanical Hazards
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Mechanical Hazards
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Mechanical Hazards
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Mechanical Hazards
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Electrical Hazards
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
• Slippery/Uneven Floors
• Poor Lighting Condition
• Coordination between maintenance personnels working on the same lift
• Absence of communication devices
• Entrapment
• Mineral oil handling
• Fatigue
• Stress during rescue operation
• …..
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Some of the characteristics of a well-maintained lift machine room and hoist ways are:
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Good Practices for Working with Moving Parts in Machine Room or Machinery Space
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Stress management
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Place adequate barricade with prominent signage at both entrance of the escalator
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
Personnel to be trained
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BCA’S REGULATORY CHANGES TO THE LIFT AND ESCALATOR INDUSTRY
PART (II)
BCA’S REGULATORY CHANGES TO THE
LIFT & ESCALATOR INDUSTRY
[Source : BCA]
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Regulatory Regime for Lifts
Operation & Alteration &
Design Installation Maintenance Replacement
Lift designs need to Certification of lifts Owner to engage registered Owner to notify the
comply with relevant by Professional lift contractor to maintain Commissioner in
lift every month in writing before any
standards/codes Engineers (PEs)
compliance with the 20 major alteration or
required for maintenance outcomes replacement
TOP/CSC* application
Registered lift contractors
to conduct annual
examination, inspection &
testing in the presence of
an independent AE before
applying for permit to
operate (PTO)
Display of PTO in lift (wef 1 Notification of
Sep 2017) incidents
*TOP: Temporary Occupation Permit Put in place adequate Owner to keep
CSC: Certificate of Statutory Completion barriers when lift is not maintenance records
operational for min. 5 years 36
Tighter Regime - Maintenance
1) Monthly Maintenance of Lifts
Lift contractors must maintain lifts in accordance with the 20
maintenance requirements with outcomes
20 Monthly Maintenance Requirements for Lifts
Door open control Direct current machine
Door protective devices Governor
3. Lift car and landing doors (gaps) 13. Main ropes and compensation ropes
Lift car emergency alarm Compensation rope and sheave tie-
Lift car intercom down and tensioning
Emergency power supply for lighting Buffer
& ventilation Controller and electrical system
Movement of lift car Guide shoes or rollers of lift car and
Housekeeping counterweight
Lift machine and drive Safety gears
All lift parts (for corrosion and wear)
10. Brakes of lift machine and drive
Additional 20. Stopping or level accuracy
maintenance items
which are not
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Tighter Regime - Maintenance
1) Monthly Maintenance of Lifts
• BCA will carry out audit checks on lifts to ensure that lift contractors
achieve the maintenance outcomes
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Permit to Operate (PTO) System
• Upon expiry of current lift certificate, lift owners have to apply for PTO after the examination,
inspection and testing of the lift has been carried out
• BCA may carry out an inspection or direct a re-test or request for additional
documentation before PTO will be issued
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Notification of Incident
• Lift owner and the lift contractor must inform BCA of the
occurrence of a lift incident involving the following
circumstances as soon as practicable
• Takes effect on 25 July 2016
(i) Death or injury (ii) Failure of drive (iii) Breakage of
associated with a lift, or system suspension rope
any associated
equipment or
machinery
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Summary
Authorised Examiner
Lift Owner Lift Contractor (AE)
• Ensure lift is maintained • Maintain lifts according • Lift owners must engage
monthly according to to prevailing an AE to conduct an
prevailing standards/as standards/as prescribed annual examination,
prescribed and annually and the 20 maintenance inspection and testing of
inspected outcomes all passenger lifts
• Notify BCA before • The annual examination, • When a lift incident
major alteration or inspection and testing of occurs, BCA may require
replacement works lifts is carried out by a lift the lift owner to appoint
contractor, in the an AE to investigate,
• Apply for permit to presence of an recommend rectification
operate Authorised Examiner works and submit the
• Notify BCA of the findings to BCA
• Submit an investigation
occurrence of lift report, when instructed • AE certifying
incidents to do so by the COB maintenance must be
• Keep maintenance independent from lift
• Notify BCA of the contractor and owner
records for min. 5 occurrence of lift
years incidents
• Put in place adequate
barriers when lift is not
operational 41
TIGHTER REGULATORY
REGIME
FOR ESCALATORS
1. Monthly maintenance
2. Annual inspection and testing
3. Permit to operate (PTO) system
4. Notification of incident
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Regulatory Regime for Escalators
Design Installation Operation & Alteration &
Maintenance Replacement
Additional
maintenance items
which are not
included in SS CP 15
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Annual Examination, Inspection & Testing of Escalators
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Permit to Operate System
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Permit to Operate System
• Deadline for obtaining PTO is based on the CSC date of the building
building
PTO in 5 Phases Deadline for obtaining
PTO
CSC obtained for buildings before 1 May 1989 31 Jan 2017
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Summary
Authorised Examiner
Escalator Owner Escalator Contractor (AE)
• Ensure escalator is • Maintain escalators • Escalator owners must
maintained monthly according to SS CP 15 and engage an AE to conduct
according to SS CP 15 and the 10 maintenance an annual examination,
annually inspected outcomes test and inspection of all
escalators
• Apply for permit to • The annual examination,
operate annually inspection and testing of • When an escalator incident
escalators is carried out by occurs, BCA may require
• Notify BCA before major an escalator contractor, in the escalator owner to
alteration or replacement the presence of an appoint an AE to
works Authorised Examiner investigate, recommend
• Notify BCA of the rectification works and
• Submit an investigation submit the findings to BCA
occurrence of escalator report, when instructed to
incidents do so by the COB • AE certifying maintenance
• Keep maintenance must be independent from
• Notify BCA of the escalator contractor and
records for min. 5 years occurrence of escalator owner
incidents
• Put in place adequate
barriers when escalator is
not operational
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Summary
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Summary
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Summary
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BCA’S REGULATORY CHANGES TO THE LIFT AND ESCALATOR INDUSTRY
PART (III)
BCA ENCOURAGES LIFT OWNERS TO
MODERNISE LIFTS
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BCA’S REGULATORY CHANGES TO THE LIFT AND ESCALATOR INDUSTRY
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BCA’S REGULATORY CHANGES TO THE LIFT AND ESCALATOR INDUSTRY
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BCA’S REGULATORY CHANGES TO THE LIFT AND ESCALATOR INDUSTRY
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WORK SAFETY AND HEALTH FOR LIFT MAINTENANCE
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