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Grand in 1998
Grand in 1998
00
From the Department of Animal Sciences, Colorado State University, Fort Collins, Colorado
Reducing Noise
can still be dropped down for access to the animal, but an incoming
animal cannot see the handler standing next to the chute. Solid sides on
both the squeeze chute and the lead-up alley also help to prevent
lunging at the headgate. Cattle lunge at the headgate because they are
trying to escape from the handler standing next to the chute.
Covering the open barred sides of a squeeze chute keeps cattle
calmer. The back half of the side closest to the tailgate is the most
important part to cover. An IS-in (45-cm) wide opening can be left near
the headgate so that injections can be given in the cows' necks. Solid
sides on squeeze chutes have the greatest calming effects on wild cattle
with large flight zones.
Cattle also stay calmer if they cannot see other cattle through the
headgate. Figure 2 shows a cow's view of a squeeze chute with solid
sides and a solid sorting gate in the front of the headgate. This is an
ideal system. The animal sees a lighted hole as the way through, but it
is unable to see the operator standing next to the chute.
Figure 2. Cow's eye view of a squeeze chute which has rubber louvres to prevent the
cattle from seeing people beside the chute. This is an ideal set up because the incoming
animal sees a lighted hole for its head but a sorting gate in front of the headgate prevents
it from lunging at the headgate.
HANDLING METHODS AND FACILITIES TO REDUCE STRESS ON CATTLE 329
Cattle can be seriously injured if they hit the headgate too hard. An
examination of beef cattle carcasses revealed old healed injuries in the
animals' backs and necks. 12 These data were collected in a chute with a
scissors stanchion headgate. Bruises directly attributable to the squeeze
chute ranged from 1.6% to 7.8% of the cattle examined. 4 If squeeze chute
330 GRANDIN
Figure 3. This new rotary style headgate provides a broader contact surface with the
shoulders to help reduce injuries. It consists of two half circle gates which rotate on pivots
located in front of the headgate.
operators learn to slow the animals down before they reach the headgate,
injuries to the neck and shoulders can be reduced. New head gate designs
with a broader contact surface against the animal's neck, which move in
the same direction as cattle movement, may also help reduce neck and
shoulder injuries (Fig. 3).
Neck extender bars on the headgate which hold the head still for
implanting often strike the jaw when the headgate closes. Neck extender
bars can be eliminated on a scissors stanchion head gate if the squeeze
chute operator takes a few extra seconds to back the animal up in the
chute so that its head can be held still for implanting. To obtain maxi-
mum weight gain from an implant, it is important to administer it
properly and to hold the animal's head still, but injuring the animal in
the process is counterproductive.
Sudden jerky motion of a restraint device causes cattle to become
excited, whereas slow steady movements are calming. When a restrainer
with solid sides completely blocking the animals' vision was used, cattle
walked in quietly, and pressure could be applied gradually. A fully
enclosed restrainer in a meat plant used three behavioral principles of
restraint: (1) blocking the animal's vision, (2) slow steady movement of
parts that press against the animal, and (3) optimal pressure. Compared
with the situation often observed in a feedlot processing chute with
open barred sides, the cattle remained very calm. If an animal has to be
repositioned in a squeeze chute, it remains calmer if the pressure is
gradually released. Suddenly releasing pressure is likely to cause agita-
tion.
HANDLING METHODS AND FACILITIES TO REDUCE STRESS ON CATTLE 331
Figure 4. These handlers quietly move the cattle into the chute. The crowd pen is filled
only half full and the crowdgate is not pushed up against the cattle. A stick with a piece of
plastic on the end is the only driving aid used. Note that the man in the dark shirt is
standing back so that the incoming cattle do not see him.
one animal into the squeeze chute, the handler should stop after he or
she passes the point of balance of the first animal. Handlers also need to
learn the principles of the animal's flight zone. 8 Handlers should only
penetrate the flight zone when they want to make an animal move.
Otherwise, they should back away outside the animal's flight zone.
6. Do not push from behind. The crowd gate should not be pushed up tight
Point of
balance
Figure 5. Handler movement pattern to induce cattle to move forward in a chute. The
handler moves inside the flight zone in the opposite direction of desired movement and
outside the flight zone when moving in the same direction or desired cattle movement.
HANDLING METHODS AND FACILITIES TO REDUCE STRESS ON CATTLE 333
Figure 6. Handler movement pattern for moving cattle through a curved chute.
against the cattle. For most bunches of cattle, it should be left on the first
notch, and the animals should have room to move. The crowd gate
should be used like the emergency brake on a car. Most cattle enter the
chute by directing them with the flag or paddle. The crowd gate should
only be used on stubborn cattle.
7. Be careful with a lone animal. An isolated animal in a crowd pen may
panic and injure either itself or the handlers. If it becomes agitated and
refuses to enter the chute, it should be let out of the crowd pen and
brought in again with another bunch of animals.
The results of a recent survey conducted for the USDA showed that
in three meat plants that had both modern curved chutes and well-
trained employees, 90% to 95% of the cattle could be moved through
the entire system without using electric prods. These plants processed
over 250 animals per hour, and the employees could keep up with the
line. In two plants with poor facilities and rough handling, the percent-
age of animals shocked with an electric prod was reduced from an
average of 83% of the animals down to 17% after only 15 minutes of
instruction. The employees were instructed to stop overfilling the crowd
pen and that they should tap an animal on the rear end before using an
electric prod.
In a feedlot at which the employees worked hard to eliminate
electric prods, only 1% of the animals were prodded. Electric prods were
banned in the crowd pen and were only used if an animal refused to
334 GRANDIN
enter the squeeze chute. The use of the movement patterns shown in
Figures 5 and 6 helped to almost eliminate electric prods. Approximately
2 weeks were required for the feedlot employees to fully learn the new
handling methods. During the first week, handling was less efficient
while the employees were learning. Feedlot managers who are patient
during the learning period are rewarded with less injuries, less sickness,
and better performance.
Light-Dark Contrasts
Shadows and bright patches of sunlight cause cattle to balk. They
also balk at abrupt changes in flooring type or drain gates in the floor.
Facilities should be painted a uniform color, and lighting should be
diffuse to avoid harsh contrasts. Reflections off of shiny metal or puddles
also impede movement. ll These reflections may not be visible until a
person looks through the chute at the cow's eye level. Other contrasts
such as a coat or hat thrown over a fence also cause balking.
HANDLING METHODS AND FACILITIES TO REDUCE STRESS ON CATTLE 335
Figure 7. The feedlot processing building should have skylights and fully washable walls.
The walls in this processing building are covered with plastic coated panels which are the
same type that are used in food processing plants. Facilities must be designed so that they
are easy to clean.
Moving Objects
A chain hanging down near the entrance of the single-file chute can
cause balking (Fig. 8). At several feedlots, removing a hanging chain
Figure 8. The little piece of chain hanging down in this chute may make cattle balk. The
dangling chain should be removed to facilitate cattle movement through the chute.
336 GRANDIN
PROCESSING FACILITY
Curved chutes and round crowd pens with solid sides are efficient
for moving cattle, because as the animal goes around the curve, it thinks
it is returning to where it came from. A curved single-file chute also
prevents animals that are standing in the crowd pen from seeing people
by the squeeze chute. Another advantage of a curved single-file chute is
that cattle back up less frequently.
Figure 9 illustrates several different layouts for a curved processing
area. The radius points for the curved single-file chute, round curved
pen, and wide curved lanes are all located along a layout line. The
radius on the round crowd pen should be 12 ft (3.5 m). Crowd pens are
inefficient if they are either too small or too large. Detailed information
on designs is available. 10, 13 Curved systems must be laid out correctly to
work efficiently. One rule of layout is that an animal standing in the
crowd pen must be able to see two to three body lengths up the single-
file chute. The single-file chute must not be bent too sharply where it
joins the crowd pen. If the single-file chute appears to be a dead end,
Figure 9. Curved chutes are more efficient than straight chutes but they must be laid out
correctly. This system is easy to layout along a layout line. The radius of the wide curved
line may vary from 35 ft. (10.66 m) which is shown here, to 15 ft. (4.5 m). The ideal radius
for the single file chute is 16 ft. (5 m) and the crowd pen should have a 12 ft. (3.5 m) radius.
Feet
NOTE: o 10 20
ALL FENCING ON FORCING PEN, CURVED WIDE
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[MillimeterB]
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the cattle may balk and refuse to enter. The worst design mistake is an
absolute dead end. An animal standing in the crowd pen cannot see
up the chute even when it is turned and oriented towards the chute
entrance.
The wide curved lane with solid sides facilitates animal movement
into the round crowd pen. It works on the same principle as the round
crowd pen and the curved single-file chute. The cattle move easily into
the crowd pen because they think they are going back to where they
came from. The wide curved lane should be filled half full so that
animals can be turned and moved. It works best if the handler works
outside the fence along the inside radius. He or she can either work
from a catwalk or walk at ground level. If the catwalk is omitted, a
slightly lower solid fence can be installed on the inner radius, and the
handler can guide the animals by holding a flag over the solid portion
of the fence.
Figure 10. Feedlot processing layout which has a three-way sort in front of the squeeze
chute. It can be easily converted to a four-way sort by dividing the middle sorting pen. The
curved single file chute, round forcing pen and wide curved lane should have solid sides
to block the animal's vision.
10"'-3"
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ACKNOWLEDGMENTS
Partial funding for research on animal handling was from USDA Agricultural Re-
search Service Project Number 3602-32000-002-08G (Survey of Stunning and Handing in
Federally Inspected Beef Veal, Pork and Sheep Slaughter Plants).
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