Punch Tooling Handbook

Contents
Punch Press Tooling

AMADA Quality Tooling
As the global market leader in the manufacture of Punch Press Tooling, AMADA can call upon
40 years of experience. With over 30,000 Punch Press Machines in operation worldwide,
the co-operation and feedback between customers and our own personnel ensures continual
product development.
Page
Correct Tooling Selection 95

Size Range 96
Die Clearance 96
Key Position 97
Tooling
‘A’ Station 98
‘B’ Station 100
‘C’ Station 102
‘D’ Station 104
‘E’ Station 106
‘D’ & ‘E’ Station Sheet Saver 108
ID Tooling NEX III ‘A’ & ‘B’ Station 110
ID Tooling ‘C’, ‘D’ & ‘E’ Station 111
‘C’, ‘D’ & ‘E’ Station Alpha Guide Assy & Parts 112
Punch Press
‘C’, ‘D’ & ‘E’ Station Z Style Guide Assy Parts 113
Tooling
‘C’, ‘D’ & ‘E’ Station Airblow Guide Assy Parts 114
‘C’, ‘D’ & ‘E’ Station Standard Guide Assy Parts 115
‘A’ Station Upform Centre Punch Tool 116
‘A’ Station Downform Centre Punch Tool 117
‘B’ Station Upform Burring Tool 118
‘B’ Station Downform Burring Tool 119
Semi-Standard Tooling 120
Examples of Form Tooling 122
Accessories 124
Specifications & price subject to change without prior notification 93

Punch Press
94
Tooling
Correct Tooling Selection
NEX III tools ensure the ultimate performance of

EM ZR type machines using AMADA’s unique
digital tool management ID marking system.
To ensure maximum life from our Electric &
Hydraulic range of punching machines, it is
recommended to use Airblow tooling with NEX
springs and Alpha guides.
The machine’s Airblow system lubricates all
parts of the tool. This keeps the cutting edge
clean and will provide extended tool life with
less maintenance to ensure longer trouble free
production.
The NEX springs and Alpha Guides allow quick
assembly and adjustment and will maintain the
highest hit rates to get the maximum productivity
from your investment.
Punch Press
For the ultimate tooling performance, use our
Tooling
APH powder metallurgy punches.
These punches are suitable for high usage tools
and offer typically 17 times the life of TiCN coated
HSS.
Our traditional standard style tooling is still readily

available as a cost effective alternative for our
older range of mechanical machines.
95
Size Range
Maximum Size
Maximum Size
Maximum Size
Station Station Station Tamaño Máximo
Tamaño Máximo
Estación Estación
Round
Round Round Shape Shape
Shape
Redondo Redondo Forma Forma
‘A’ 12.7mm 12.7mm
A 12.7mm
A 12.7mm 12.7mm 12.7mm
‘B’ B 31.7mm*
31.7mm 31.7mm
31.7mm
B 31.7mm 31.7mm
‘C’ C 50.8mm*
50.8mm
C 50.8mm 50.8mm 50.8mm ;
50.8mm
‘X’
‘X’
D 88.9mm 88.9mm
ø‘X’ 88.9mm 88.9mm
‘D’ 88.9mm*D ø‘X’ 88.9mm
E 114.3mm
E 114.3mm 114.3mm 114.3mm
‘E’ 114.3mm* 114.3mm
* Note: Maximum diameters for Airblow: ‘B’ = 30.0mm ‘C’ = 47.0mm ‘D’ = 85.6mm ‘E’ = 110.5mm
Die Clearance
Material type and thickness need to be considered to establish the correct die clearance.
Thickness Mild Steel Stainless Aluminium*

Punch Press
0.8mm 0.15 - 0.20mm 0.20 - 0.24mm 0.15 - 0.16mm

Tooling
1.0mm 0.20 - 0.25mm 0.25 - 0.30mm 0.15 - 0.20mm

1.5mm 0.30 - 0.38mm 0.37 - 0.45mm 0.22 - 0.30mm
2.0mm 0.40 - 0.50mm 0.50 - 0.60mm 0.30 - 0.40mm
2.5mm 0.50 - 0.63mm 0.62 - 0.75mm 0.37 - 0.50mm
3.0mm 0.60 - 0.75mm 0.75 - 0.90mm 0.45 - 0.60mm
3.2mm 0.64 - 0.80mm 0.80 - 0.96mm 0.48 - 0.64mm
3.5mm 0.70 - 0.88mm 0.88 - 1.05mm 0.53 - 0.70mm
4.0mm 0.80 - 1.00mm 1.00 - 1.20mm 0.60 - 0.80mm
4.5mm 0.90 - 1.13mm 1.13 - 1.35mm 0.68 - 0.90mm
5.0mm 1.00 - 1.25mm - 0.75 - 1.00mm
5.5mm 1.10 - 1.38mm - 0.83 - 1.10mm
6.0mm 1.20 - 1.50mm - 0.90 - 1.20mm
* Also applicable to Copper and Brass
96
Key Position
Square Rectangle Obround Double ‘D’ Single ‘D’
* = Reference point for standard shapes - plan view looking down on top of the die
Please specify the reference point of the shape on ordering
Punch Press
Tooling
Machine Clamp position
Rectangle at 30º Single ‘D’ at 60º
97
Thick Turret
‘A’ Station
Standard
NEX II
NEX
Airblow top
Standard
Standard
Airblow
Airblow
Airblow top
Airblow bottom
Punch Press
Airblow bottom
Tooling
Airblow Standard Standard Airblow
Vacuum (APV) KK Standard
NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90
98
Thick Turret
‘A’ Station
NEX NEX Standard Standard NEX II NEX II
Airblow
Round Shape Round Shape Round Shape
Set Assy* £240.96 £341.12 £160.32 £260.48 £171.77 £262.69
Punch Assy* £223.28 £297.32 £142.64 £216.68 £154.09 £218.89
Std or KK £17.68 £43.80 £17.68 £43.80 £17.68 £43.80
Die
Vacuum £30.08 £52.06 £30.08 £52.06 £30.08 £52.06
Airblow £45.12 £80.98 £45.12 £80.98 £27.22 £52.22
Punch Body
Airblow APH £107.12 £213.20 £107.12 £213.20
Guide £77.51 £115.69 £77.51 £115.69 £47.78 £78.89
Stripper Plate £10.20 £18.89
* For APH Set & Punch Assy, please add £62.00 for Round, £132.22 for Shape
Set Assy price quoted includes Std or KK Die

Standard
Set Assy* £186.58 £284.02 £104.32 £201.76 £158.40 £243.81
Punch Assy* £168.90 £240.22 £86.64 £157.96 £140.72 £200.01
Std or KK £17.68 £43.80 £17.68 £43.80 £17.68 £43.80
Die
Vacuum £30.08 £52.06 £30.08 £52.06 £30.08 £52.06
Standard £28.92 £55.12 £28.92 £55.12 £24.44 £46.67
Punch Body
Standard APH £89.44 £196.56 £89.44 £196.56
Punch Press
Guide £39.33 £84.45 £39.33 £84.45 £38.89 £68.89
Tooling
Airblow & Standard Parts NEX II Parts
Description Code Price Code Price Code Price
Canister 980000 £100.65 90GT00 £68.89

Punch Head (Airblow) 901470 £9.26
Punch Head (Standard) 901400 £7.63
Spring 901300 £5.78
Collar 901200 £4.63
‘O’ Ring 910060 £0.34 90GT20 £0.22
Spiral Clip 50GT20 £0.70
Ball Bearing 99GT20 £0.22
Ejector £0.47 £0.47 £0.70
99
Thick Turret
‘B’ Station
Standard
MAX
MAX 6.0t
6.0t
NEX II
MAX 6.0t
MAX 6.0t
NEX
Standard
Standard
Standard
Airblow
Airblow
Airblow
Punch Press
Tooling
Airblow Standard Standard Airblow
Vacuum (APV) KK Standard
NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90
100
Thick Turret
‘B’ Station
Airblow
Set Assy* £300.66 £397.39 £227.23 £323.97 £253.44 £329.46
Punch Assy* £278.82 £344.60 £205.39 £271.18 £231.60 £276.67
Std or KK £21.84 £52.79 £21.84 £52.79 £21.84 £52.79
Die
Vacuum £41.65 £61.32 £41.65 £61.32 £41.65 £61.32
Airblow £71.73 £106.43 £71.73 £106.43 £43.33 £72.22
Punch Body
Airblow APH £166.40 £232.95 £166.40 £232.95
Guide £104.12 £135.20 £104.12 £135.20 £93.33 £93.33

Standard
Set Assy* £211.57 £319.38 £137.46 £245.27 £222.96 £290.12
Punch Assy* £189.73 £266.59 £115.62 £192.48 £201.12 £237.33
Std or KK £21.84 £52.79 £21.84 £52.79 £21.84 £52.79
Die
Vacuum £41.65 £61.32 £41.65 £61.32 £41.65 £61.32
Standard £39.33 £67.60 £39.33 £67.60 £37.78 £63.33
Punch Body
Standard APH £140.40 £204.76 £140.40 £204.76
Punch Press
Tooling
Guide £47.43 £96.02 £47.43 £96.02 £70.00 £70.00
Airblow & Standard Parts NEX II Parts
Description Code Price Code Price Code Price
Canister 981000 £102.97 91GT00 £85.56

Punch Head (Airblow) 901480 £12.82
Punch Head (Standard) 901430 £12.14
Spring 901310 £10.41
Collar 901210 £5.78
‘O’ Ring 910080 £0.52 90GT40 £0.22
Spiral Clip 50GT40 £0.70
Ball Bearing 99GT40 £0.22
Ejector £0.47 £0.47 £0.70
101
Thick Turret
‘C’ Station
Standard
Airblow
Alpha
M14 M12 M12 M14

Punch Press
Tooling
Airblow Standard Airblow
Standard KK
102
Thick Turret
‘C’ Station
Z/Alpha Z/Alpha Bolt On Bolt On
Airblow
Round Shape Round Shape
Set Assy* £226.56 £357.44 £254.48 £381.10
Punch Assy* £163.12 £219.29 £191.04 £242.95
Die Standard or KK £63.44 £138.15 £63.44 £138.15
Airblow £120.32 £173.53 £120.32 £173.53
Punch Body
Airblow APH £291.20 £291.20
Stripper Plate £42.80 £45.76 £70.72 £69.42
* For APH Set & Punch Assy, please add £117.67
Z/Alpha Z/Alpha
Standard
Round Shape
Set Assy* £157.04 £300.12
Punch Assy* £93.60 £161.97
Die Standard or KK £63.44 £138.15
Standard £71.76 £129.57
Punch Body
Standard APH £282.88
Punch Press
Tooling
Tip Type Tooling
Description Code Price
Punch Tip Holder (Airblow) 961279 £170.56

Punch Tip Holder (Standard) 961059 £170.56
M2 Punch Tip 461279 £120.64
103
Thick Turret
‘D’ Station
Standard
Airblow
Alpha
M14 M12 M12 M14

Punch Press
Tooling
Standard KK
104
Thick Turret
‘D’ Station
Airblow
Set Assy £342.34 £542.01 £373.00 £570.55
Punch Assy £259.14 £370.78 £289.80 £399.32
Punch Body Airblow £192.04 £302.14 £192.04 £302.14
Stripper Plate £67.10 £68.64 £97.76 £97.18
Z/Alpha Z/Alpha
Standard
Round Shape
Set Assy £206.48 £380.81
Punch Assy £123.28 £209.58
Punch Body Standard £87.92 £170.06
Tip Type Tooling
Punch Tip Holder (Airblow) 72F380 £249.60
Punch Press
Tooling
D2 Punch Tip 421280 £130.00
M2 Punch Tip 422280 £147.68
APH Punch Tip 42X280 £286.00
105
Thick Turret
‘E’ Station
Standard
Airblow
Alpha
M14 M12 M12 M14

Punch Press
Tooling
Standard KK
106
Thick Turret
‘E’ Station
Airblow
Set Assy £499.07 £718.91 £548.99 £749.07
Punch Assy £372.19 £485.22 £422.11 £515.38
Punch Body Airblow £286.91 £400.98 £286.91 £400.98
Stripper Plate £85.28 £84.24 £135.20 £114.40
Z/Alpha Z/Alpha
Standard
Round Shape
Set Assy £307.84 £516.57
Punch Assy £180.96 £282.88
Punch Body Standard £140.40 £239.20
Tip Type Tooling
Punch Tip Holder (Airblow) 72F390 £275.60
Punch Press
Tooling
D2 Punch Tip 421290 £161.20
M2 Punch Tip 422290 £175.76
APH Punch Tip 42X290 £286.00
107
Thick Turret
‘D’ & ‘E’ Station Sheet Saver

Alpha
Alpha
Alpha
Alpha
M14 Alpha
Alpha M12
M14 M12
M14
M14 Alpha M12
M12
Alpha
M14
M14 M12
M12
Alpha
Alpha
M14 M12
M14 M12
M14 M14 M12 M12
Airblow Standard
Punch Press
Tooling
Airblow Standard
Airblow Standard
Airblow Standard
Airblow
Airblow Standard or KK Standard
Standard
Airblow
Airblow Standard
Airblow Standard
Airblow Standard
Standard
Standard or KK
Standard or KK
Standard
Saveroror
Standard
Sheet KKKK
Standard
Standard
(Standard oror
or KK) KKKK
StandardororKK
Standard KK
108
Thick Turret
‘D’ & ‘E’ Station Sheet Saver

‘D’ Station ‘E’ Station
Airblow
Shape Shape
Set Assy £866.17 £1,008.36
Punch Assy £501.13 £619.64
Die Sheet Saver (Std or KK) £365.04 £388.72
Punch Body (Solid) £302.14 £400.98
Stripper (Alpha or Z)* £198.99 £218.66

Standard
Shape Shape
Set Assy £714.42 £830.38
Punch Assy £349.38 £441.66
Die Sheet Saver (Std or KK) £365.04 £388.72
Punch Body (Solid) £170.06 £239.20
Stripper (Alpha or Z)* £179.32 £202.46
Tip Type Tooling

Description Price Price
Code Code
Punch Tip Holder (Airblow) 72F380 £249.60 72F390 £275.60
Punch Press
Tooling
Punch Tip Holder (Standard) 721380 £185.12 721390 £222.56
D2 Punch Tip 421280 £130.00 421290 £161.20
M2 Punch Tip 422280 £147.68 422290 £175.76
APH Punch Tip 42X280 £286.00 42X290 £286.00
* Please specify Guide Assy Type
Z Style and Alpha Style Stripper Plates are different
109
Thick Turret
ID Tooling
NEX III ‘A’ & ‘B’ Station
Punch Press
Tooling
‘A’ Station ‘B’ Station
‘A’ Station ‘A’ Station ‘B’ Station ‘B’ Station

NEX III Airblow Vacuum
Set Assy* £265.36 £363.38 £332.47 £419.92
Punch Assy* £232.28 £307.32 £287.82 £354.60
Die (Vacuum) £33.08 £56.06 £44.65 £65.32
Airblow £48.12 £83.98 £74.73 £109.43
Punch Body
Airblow APH £110.12 £216.20 £169.40 £235.95
Guide Airblow £80.51 £119.69 £107.12 £139.20
Canister £103.65 £105.97
* For APH Set & Punch Assy, please add £62 for A Station Round, £132.22 A Station Shape
* For APH Set & Punch Assy, please add £94.67 for B Station Round, £126.52 B Station Shape
110
Thick Turret
ID Tooling
‘C’, ‘D’ & ‘E’ Station
ID Mark ID Mark
‘C’ Station Alpha Airblow
Round Shape
Set Assy* £235.56 £369.44
Punch Assy* £169.12 £225.29
Die (All Taper) £66.44 £144.15
Airblow £123.32 £176.53
Punch Body
Airblow APH £294.20
* Price does not include Guide Assy (£1,120.00)
ID Mark ID Mark ID Mark

‘D’ Station Alpha Airblow
Round Shape Sheet Saver
Set Assy* £351.34 £554.01 £878.17
Punch Assy* £265.14 £376.78 £507.13
Die (All Taper) £86.20 £177.23 £371.04
Punch Body (Solid) £195.04 £305.14 £305.14
Stripper Plate £70.10 £71.64 £201.99
Punch Press
Tooling
Punch Tip Holder £252.30 £252.60
APH Punch Tip £286.00 £286.00
ID Mark ID Mark ID Mark

‘E’ Station Alpha Airblow
Round Shape Sheet Saver
Set Assy* £508.07 £730.91 £1,020.36
Punch Assy* £378.19 £491.22 £625.64
Die (All Taper) £129.88 £239.69 £394.72
Punch Body (Solid) £289.91 £403.98 £403.98
Stripper Plate £88.28 £87.24 £221.66
Punch Tip Holder £278.60 £278.60
APH Punch Tip £286.00 £286.00
111
Thick Turret
‘C’, ‘D & ‘E’ Station

Alpha Guide Assy & Parts
1
Description Code No. Price
2 Alpha Guide Assy 90743E £1,120.00
1. Punch Head 907460 £33.55
3
2. Spring Cover 907480 £5.78
4 3. Disc Spring 907490 £9.26
4. Airblow Draw Bolt 907520 £9.26
8 5 5. Lock Button Set 907550 £41.65
9 6
6. Guide Key Set 907560 £33.55
7. Guide Body Set 907570 £386.40
7 8. Standard Draw Bolt 907530 £9.70
9. S.P. Spring Pack 907450 £21.84
1
1. Punch Head 907630 £34.32
3
2. Spring Cover 907650 £18.51
4 3. Disc Spring 907660 £19.67
9 4. Airblow Draw Bolt 907690 £9.70
5 5. Lock Button Set 907760 £20.82
6. Guide Key & Bolts 908700 £46.80
Punch Press
10 6
7. Guide Body 907750 £519.45
Tooling
8. Stripper Plate Adaptor 907170 £124.94

7
9. Standard Draw Bolt 907740 £9.70
10. S.P. Spring Pack 907780 £10.41
8
1
1. Punch Head 907630 £34.32
3
2. Spring Cover 907650 £18.51
4 3. Disc Spring 907660 £19.67
5 5. Lock Button Set 907820 £20.82
6. Guide Key & Bolts 908700 £46.80
10 6
7. Guide Body 907810 £613.15
8. Stripper Plate Adaptor 907180 £133.04
7
9. Standard Draw Bolt 907740 £9.70
10. S.P. Spring Pack 907780 £10.41
8
112
Thick Turret
‘C’, ‘D & ‘E’ Station

Z Style Guide Assy Parts
1 ‘C’ Stn Guide Assy (900500) Code No. Price
1. Punch Head 906060 £34.71
2
2. Disc Spring 906090 £9.26
4 4. Washer 906310 £1.62
5. Adjust Button Unit 906350 £41.65
5
6. Key 906460 £43.96
6 7. Low Head Cap Screw 905680 £0.70
7 8. Guide Body 900900 £386.40
8 9. Low Head Cap Screw 906550 £1.97
11
10. Stripper Clamp Spring 906610 £3.47
9
11. M12 x 70 Screw * 999900 £2.31
10 12
12. Collar * 906670 £3.47
* Standard tool part
1 ‘D’ Stn Guide Assy (900510) Code No. Price

1. Punch Head 906070 £33.55
2
2. Disc Spring 906180 £19.67
4 4. Washer 906310 £1.62
5. Adjust Lever Unit 906400 £20.82
5
6. Key 906330 £28.92
6 7. Socket H’d Cap Screw 906340 £0.24
Punch Press
7
Tooling
8. Guide Body 900910 £519.45
8 11 9. Low Head Cap Screw 906550 £1.97
9
12 11. M12 x 70 Screw * 999900 £2.31
10 12. Collar * 906670 £3.47
‘E’ Stn Guide Assy (900520) Code No. Price

1
1. Punch Head 906070 £33.55
2 2. Disc Spring 906180 £19.67
4 4. Washer 906310 £1.62
5. Adjust Lever Unit 906400 £20.82
5
6. Key 906330 £28.92
6 7. Socket H’d Cap Screw 906340 £0.24
7 8. Guide Body 900920 £613.15
8 11 9. Low Head Cap Screw 906550 £1.97

9
12 11. M12 x 70 Screw * 999900 £2.31
10 12. Collar * 906670 £3.47
113
Thick Turret

Page 114 images page
Airblow Guide Assy Parts

Page 114 images page 115 images
1 ‘C’ Station Guide (900180) Code No. Price

1. M6 x 25 Screw 998800 £0.24
2
1st image 2. Punch Head 901050 £47.43
3 3. Spring 906090 £9.26 1st
1st image 4 4. M14 x 70 Screw 901900 £9.26
1st
5. Punch Guide 900750 POA
5
6. Punch Driver 901170 £92.55
6 7. M5 x 8 Screw 999300 £0.34
Page 114 images 7 8. Key 901420 £32.39

page 115 images
9. M5 x 16 Screw 997700 £0.12
8
9
1 ‘D’ Station Guide (900190) Code No. Price

1. M8 x 25 Screw 999600 £0.24
2
2. Punch Head 901060 £52.06
3 1st
3. Spring 901330 £21.98
4 4. M14 x 70 Screw 901900 £9.26
5
6. Punch Driver 901180 £190.89
Punch Press
6 7. M5 x 10 Screw 999400 £0.34

Tooling
7 8. Key 910110 £9.26

9. M5 x 16 Screw 997700 £0.12
8
2nd image 3rd image 9

2nd 3rd
2nd image 3rd image
2nd
1 ‘E’ Station Guide (900200) Code No. Price
1. M8 x 25 Screw 999600 £0.24
2
2. Punch Head 901070 £52.06
3 3. Spring 901330 £21.98
4 4. M14 x 70 Screw 901900 £9.26
5
6. Punch Driver 901190 £328.56
6 7. M5 x 10 Screw 999400 £0.34
7 8. Key 910110 £9.26

9. M5 x 16 Screw 997700 £0.12
8
9
3rd image
2nd 3rd
114
Thick Turret

Standard Guide Assy Parts
page 115 images
1 ‘C’ Station Guide (900120) Code No. Price

1. M8 x 25 Screw 999600 £0.24
2
2. Punch Head 901020 £19.67
3
3. Spring 906090 £9.26
4 4. M12 x 50 Screw 999700 £2.31
1st
5 5. Punch Guide 900720 £204.77
page 115 images
6. Punch Driver 901120 £62.47
6 7. M5 x 8 Screw 999300 £0.34
page 115 images 7 8. Key 901420 £32.39

9. M4 x 5 Screw (Pack 40) 998750 £13.00
8
10. S.P. Spring 901360 £0.58
9
page 115 2nd image
10
1 ‘D’ Station Guide (900130) Code No. Price

2 1. M8 x 25 Screw 999600 £0.24
2. Punch Head 901030 £26.61
3
3. Spring 901330 £21.98
4 4. M12 x 70 Screw 999900 £2.31
5 5. Punch Guide 900730 £313.52

6. Punch Driver 901130 £115.69
Punch Press
6
7. M5 x 10 Screw 999400 £0.34
Tooling
7 8. Key 910110 £9.26
8 9. M4 x 5 Screw (Pack 40) 998750 £13.00
9 10. S.P. Spring 901360 £0.58
2nd 3rd 10
1 ‘E’ Station Guide (900140) Code No. Price

1. M8 x 20 Screw 999650 £0.24
2
2. Punch Head 901040 £26.61
3 3. Spring 901330 £21.98
4 4. M12 x 70 Screw 999900 £2.31
5. Punch Guide 900740 £333.19
5
6. Punch Driver 901140 £133.04
6 7. M5 x 10 Screw 999400 £0.34
7 8. Key 910110 £9.26

9. M4 x 5 Screw (Pack 40) 998750 £13.00
8
10. S.P. Spring 901360 £0.58
9
10
3rd
115
Thick Turret
‘A’ Station
Upform Centre Punch Tool
page 116 images page 117 images
Maximum Material Thickness = 6.0mm
1
2
Set Assy 381110 £195.52
3 Punch Assy 181110 £90.24
Die Assy 281010 £105.28

Guide 581010 £41.65
4
Punch Body 918310 £30.08
Die Tip 918210 £63.63
5
1. Punch Head 901400 £7.63
Guide
2. Spring 901300 £5.78
3. Spring Sleeve 926120 £1.15
Punch
Body 4. Collar 901200 £4.63
5. ‘O’ Ring 910060 £0.34
6. Ejector Plate 918320 £10.41
Punch Press
7. Urethane Spring 918720 £2.31

Tooling
Die Tip 8. M4 x 4 Screw 918340 £0.12

9. Die Holder 918330 £31.20
6
7
8
116
Thick Turret
‘A’ Station
ges
Downform Centre Punch Tool
page 117 images
Maximum Material Thickness = 6.0mm
1
2
Set Assy 381100 £179.32
3 Punch Assy 181100 £157.34
Punch Die Assy 281000 £21.98
Body
Punch Body 918410 £30.08
4 Guide 918420 £59.00
Punch Tip 918110 £49.75
5
1. Punch Head 901400 £7.63
2. Spring 901300 £5.78
3. Spring Sleeve 926120 £1.15
Guide 4. Collar 901200 £4.63
5. ‘O’ Ring 910060 £0.34
6. M5 x 6 Screw 999960 £0.12
Punch Press
Tooling
6
Punch
Tip
117
Thick Turret
‘B’ Station
Upform Burring Tool
page 118 images Size Range = M2.6 - M6 page 119 images
1 Description Code No. Price
page 118 images 2

Set Assy
page 119 images£362.21
301000
Punch Assy 101000 £218.69
Guide
Die Assy 201000 £143.52

Guide 902000 £123.79
Punch Tip 902020 £57.20
Die Tip 902220 £36.40
1. Punch Head 901010 £15.78
3 2. M6 x 25 Screw 998800 £0.24
4 3. Punch Plate 902030 £19.67
5
4. M6 x 20 Screw 998900 £0.12
Punch 5. Urethane Spring 902040 £1.90
Tip
6. Stripper Bolt 902070 £4.34
Punch Press
7. Ejector Plate 902060 £40.56

Tooling
6 8. Urethane Spring 998500 £0.70

Die Tip
9. M5 x 12 Screw 901970 £0.48
7 10. Die Block 902210 £67.10

8 Note: Please refer to page 132 for burring hole
reference chart for thread cutting
9
10
118
Thick Turret
‘B’ Station
Downform Burring Tool
page 119 images
Size Range = M2.6 - M6
page 119 images 1

2 Set Assy 301100 £511.66

Punch Assy 101100 £253.67
3
Die Assy 201200 £257.99

4
Punch Body 902010 £69.41
5 Guide 501100 £50.96
Punch Punch Tip 902120 £71.76
Body
Die Inner Tip 903010 £57.20
Guide
1. Punch Head 901010 £15.78
Punch Tip 2. Spring 901410 £19.67
6 3. Spring Sleeve 926140 £1.15
7 4. Collar 901210 £5.78

5. ‘O’ Ring 910080 £0.52
Punch Press
6. Punch Plate 901960 £19.67
Tooling
Die
Inner
7. M4 x 12 Screw 901940 £0.12
Tip
8. Die Block 901920 £145.60
8
9. Spring 902910 £2.60
9
10. M3 x 12 Screw 901990 £0.11
10
11. Die Plate 901980 £88.40
11
Note: This tool does not require a pre-pierced hole
119
Thick Turret
Semi-Standard
Tooling (AT-Codes)
CAT
AT 001 AT 130 AT 131 AT 132 AT 133 AT 140 AT 141 AT 151
AT 010 AT 020 AT 022 AT 023 AT 042 AT 043 AT 044 AT 085 AT 086
AT 152 AT 153 AT 154 AT 155 AT 160 AT 170 AT 180 AT 231

Punch Press
Tooling
5 AT 220 AT 230
Note: Gang tools will have a solid Punch Body. Tip Type available upon request
120
Thick Turret
Semi-Standard
Tooling
Airblow Z/Alpha
Cat
‘C’ ‘D’ ‘E’
1 £357.44 £542.01 £718.91
2 £437.27 £682.53 £941.28
3 £630.01 £924.41 £1,281.13
4 £661.24 £989.55 £1,332.80
5 £749.14 £1,093.84 £1,456.74
Airblow
Cat
‘A’ ‘B’ ‘C’ ‘D’ ‘E’
1 £260.48 £323.97 £381.10 £570.55 £749.07
2 £285.76 £347.95 £458.98 £709.44 £970.76
3 £396.68 £489.55 £651.92 £952.12 £1,310.16
4 £422.17 £518.47 £683.15 £1,017.26 £1,361.83
5 £484.61 £593.39 £770.81 £1,121.35 £1,485.52
Standard
Punch Press
Cat
‘A’ ‘B’ ‘C’ ‘D’ ‘E’
Tooling
1 £201.76 £245.27 £300.12 £380.81 £516.57
2 £226.05 £269.83 £377.99 £524.52 £748.31
3 £339.19 £414.27 £570.93 £771.96 £1,107.11
4 £363.82 £444.45 £602.17 £839.06 £1,162.96
5 £426.88 £524.60 £689.83 £944.96 £1,292.88
Note:
i) For NEX Airblow Set Assy - ‘A’ Station add £80.64, ‘B’ Station add £73.42
ii) For NEX Standard Set Assy - ‘A’ Station add £82.26, ‘B’ Station add £74.11
iii) For Vacuum Sets - ‘A’ Station add £8.26, ‘B’ Station add £8.53
iv) KK dies at no extra cost
v) Prices given are for Set Assy
vi) Prices available on request for individual items ie. Punch Body, Die, Guide/Stripper
vii) ‘C’, ‘D’ & ‘E’ Stations do not include Guide Assy
viii) Alternative configurations for gang tools also available
121
Thick Turret
Examples of
Form Tooling
Punch Press
Tooling
The pictures above show a selection of components

produced by AMADA’s Form Tooling
Please contact Tooling Hotline for further assistance
122
Thick Turret
Examples of
Form Tooling
Punch Press
Tooling
The pictures above show a selection of components

produced by AMADA’s Form Tooling
Please contact Tooling Hotline for further assistance
123
Accessories
Accessories
‘A’ & ‘B’ Station Shim Keeper Packs
‘A’ Stn Shim Pack 911100 £33.28
‘B’ Stn Shim Pack 913300 £33.28
Note: Contains 5 x 0.5mm Keepers,
5 x 0.2mm shim and 5 x 0.4mm shim
‘C’, ‘D’ & ‘E’ Station Shim Packs

‘C’ Stn Die Shim Pack 944000 £39.33
‘D’ Stn Die Shim Pack 955000 £42.81
‘E’ Stn Die Shim Pack 966000 £46.80
‘C’ Stn Punch Shim Pack 944400 £32.39
‘D’ Stn Punch Shim Pack 955500 £41.65
‘E’ Stn Punch Shim Pack 966600 £45.12
Note: Contains 1 x 0.4mm, 1 x 0.6mm,
Punch Press
1 x 0.8mm, 1 x 1.0mm and 1 x 1.2mm shims

Tooling
124
Accessories
Accessories
Tooling Cabinet C-286-00

Tooling Cabinet C-286-00
AMADA’s punch tooling cabinet offers an
effective method of storing punch press tooling.
It protects tooling against workplace

atmospheric conditions and reduces damage
caused by incorrect tool storage.
Dimensions: 975 x 2170 x 340mm
Capacity: Punches Dies
‘A’ Station 34 102
‘B’ Station 22 66
‘C’ Station 6 12
‘D’ Station 5 10
‘E’ Station 4 8
Code No: 990000

Price: £1,415.00
Punch Press
Tooling
125
General
Further Information
Reference
134

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Punch Tooling Handbook

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Contents

Punch Press Tooling

Correct Tooling Selection 95

Specifications & price subject to change without prior notification 93

NEX III tools ensure the ultimate performance of

Our traditional standard style tooling is still readily

Thickness Mild Steel Stainless Aluminium*

0.8mm 0.15 - 0.20mm 0.20 - 0.24mm 0.15 - 0.16mm

1.0mm 0.20 - 0.25mm 0.25 - 0.30mm 0.15 - 0.20mm

Square Rectangle Obround Double ‘D’ Single ‘D’

Please specify the reference point of the shape on ordering

Rectangle at 30º Single ‘D’ at 60º

Airblow Standard Standard Airblow

Vacuum (APV) KK Standard

NEX NEX Standard Standard NEX II NEX II

Airblow & Standard Parts NEX II Parts

Description Code Price Code Price Code Price

Canister 980000 £100.65 90GT00 £68.89

Airblow Standard Standard Airblow

Vacuum (APV) KK Standard

NEX NEX Standard Standard NEX II NEX II

Airblow & Standard Parts NEX II Parts

Description Code Price Code Price Code Price

Canister 981000 £102.97 91GT00 £85.56

M14 M12 M12 M14

Airblow Standard Airblow

Description Code Price

Punch Tip Holder (Airblow) 961279 £170.56

M14 M12 M12 M14

Airblow Standard Airblow

Tip Type Tooling

Description Code Price

Punch Tip Holder (Airblow) 72F380 £249.60

M14 M12 M12 M14

Airblow Standard Airblow

Tip Type Tooling

Description Code Price

Punch Tip Holder (Airblow) 72F390 £275.60

‘D’ & ‘E’ Station Sheet Saver

‘D’ & ‘E’ Station Sheet Saver

‘D’ Station ‘E’ Station

Tip Type Tooling

‘A’ Station ‘B’ Station

‘A’ Station ‘A’ Station ‘B’ Station ‘B’ Station

ID Mark ID Mark ID Mark

ID Mark ID Mark ID Mark

‘C’, ‘D & ‘E’ Station

8. Stripper Plate Adaptor 907170 £124.94

‘C’, ‘D & ‘E’ Station

1 ‘D’ Stn Guide Assy (900510) Code No. Price

‘E’ Stn Guide Assy (900520) Code No. Price

8 11 9. Low Head Cap Screw 906550 £1.97

‘C’, ‘D’ & ‘E’ Station

Airblow Guide Assy Parts

1 ‘C’ Station Guide (900180) Code No. Price

Page 114 images 7 8. Key 901420 £32.39

1 ‘D’ Station Guide (900190) Code No. Price

6 7. M5 x 10 Screw 999400 £0.34