The volute consists of a spiral-shaped passage surrounding the impeller exit,
and collects the flow from around the impeller periphery (Fig. 11.6). The volute
cross section, of circular or trapezoidal shape, increases gradually from the volute
tongue to the volute throat, where the flow exits from the pump casing. The circle,
centered on the axis of rotation and tangent to the volute tongue, is called the base
circle. Its diameter is made about 10% greater than the impeller diameter. At flow
rates below the design flow rate, some of the flow returns into the volute, passing
between the impeller and the tongue, instead of exiting through the volute throat.
Therefore, the space between the impeller and the tongue must not be made too
small,
In some designs, radial space permitting, a radial vaneless space, with parallel
walls, exists between the impeller exit and the volute. In this case the volute
tongue is located at a distance more than 10% of the impeller radius. The width of
the vaneless space is made slightly larger than the impeller exit width, and only a
small clearance remains between the impeller rim and the vaneless space walls at
the inlet. The purpose of the vaneless space is to recover some pressure by
slowing the flow, due to an increase in the radius, as explained below.
Ideally, the volute cross section should accommodate the flow, which leaves
the impeller without any velocity change. This consideration implies that the
Volute throat
Figure 11.6 Volutecross-sectional area A should increase in proportion to the circumferential angle
6, measured from the tongue. However, since the center of the cross-sectional
area moves out radially to increasingly larger radii, the circumferential, or
tangential, velocity of the fluid will gradually decrease, in agreement with the
principle of conserving its angular momentum. If the center of the volute throat,
the final cross section above the tongue, is at a radius of Ds/2, the ideal volute
crossection can be calculated from the expression
_ 2(0/360)
48 Co
where
CaD2
= D.$ Ds — DsNOP3O)
Note that consistent units must be used since the flow rate is usually in gpm, the
velocity in ft/sec, and the area in in”.
In practice, the volute cross-sectional area A should be made greater by 15 to
25% than the ideal cross section, because losses slow the velocity and boundary
layers build up. Also, it is easier to modify volute casting patterns to reduce than
to increase the volute cross-sectional area. Volute design also depends on any
diffuser and pressure recovery, which is expected to follow the volute throat. If
the velocity in the volute throat has the same magnitude as the velocity at the
pump exit flange, no further diffusion and pressure recovery can be expected. On
the other hand, if an effective diffuser is to follow the volute, it makes sense to
conserve kinetic energy and keep volute velocities relatively high in the volute. If
the volute losses already slow down the velocity to its value at the exit flange,
further diffusion, or attempt of pressure recovery, is futile. If there is no intention
to recover the velocity head at the pump exit, it may as well be lost in the volute,
The exit flange of standard process pumps is often located vertically on the
centerline of the impeller, with a sharp bend between the volute throat and the exit
flange. No diffusion and pressure recovery can be expected beyond the volute
throat.