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Diagramas Harley Dyna 2011
Diagramas Harley Dyna 2011
WARNING: The information on this CD is to be used with the manual. Important safety and procedural information is not ad-
dressed herein. The publisher assumes no responsibility for any damage to property or injury to persons. Individuals engaging
in service and/or repair work do so entirely at their own risk.
CONTENTS
SEARCH BY FIGURE REFERENCE NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . Pages 1-4
SEARCH BY DIAGNOSTIC TROUBLE CODE (DTC). . . . . . . . . . . . . . . . . . . . . . . Pages 5-7
Start engine.
Engine starts and Engine starts, but Engine turns over, Engine will not
runs. stalls. but does not start. turn over.
Refer to Figure For 2006 & 2007 models, Refer to Figure 96. Perform the
41, Speedometer refer to Figure 61; for Starter Initial Test
Self-Diagnosis and 2008-2011 models, refer (Figure 154).
check for DTCs. to Figure 62.
Refer to DTC
list in Table 3 Use harness adapters
(Chapter Two). to connect breakout box
to the speedometer and
its connector. Check
for continuity between
breakout box terminal 7 and
Perform WOW test ground. Wiggle the harness
(Chapter Two). Does while testing for continuity.
odometer display appear Is there continuity?
with backlighting and does
the meter needle sweep its
full range of motion?
Continuity present. No continuity.
Turn ignition
switch to ACC.
Is the backlight
present?
Replace the
speedometer Check for blown
(Chapter Nine). instrument fuse.
PSSPtb appears.
To display DTCs for ECM,
P flashes for
press and hold reset switch
powertrain DTCs.
for more than 5 seconds.
To choose TSM/
TSSM/HFSM,
press and release
reset switch.
Device responds.
DTC displayed.
SP flashes for To display DTCs for
speedometer DTCs. speedometer, press and
hold reset switch for more Press and release reset
than 5 seconds. switch. Press again to
To choose display additional DTCs.
tachometer (if
equipped), press and
release reset switch. DTC displayed. No DTCs displayed.
Check each
terminal for
continuity through
its switch. Is there
continuity?
Continuity No continuity.
present.
System okay.
Intermittent
Intermittent
problem not
problem present.
present.
Repair or replace Repair break in tan Repair or replace Repair break in green/
indicator harness. wire. indicator harness. yellow wire.
high beam or turn signal indicator does not function (2006-2009 models)
Figure
44 NOTE: Use breakout box (part No. HD-42682) as noted in chart.
Voltage is present. Voltage is not present. Voltage cycling. Voltage not cycling.
Voltage less than 5.0 volt. Voltage greater than 5.0 volt.
Replace speedometer
Disconnect the fuel gauge (Chapter Nine).
connector. Check for
voltage between terminal
9 of the breakout box and
ground. Is there voltage?
Repair short to voltage in Replace the fuel pump Disconnect fuel level
yellow/white wire. and level sender assembly sender connector. Check
(Chapter Eight). for continuity between
sender connector terminal
2 and breakout box terminal
9. Is there continuity?
Is a battery charger
connected?
Troubleshoot the
Clear DTCs. charging system
as described in
Chapter Two.
Remove the
rubber boot from
the trip odometer
reset switch. Clear
any DTCs, and
then check for new
DTCs. Are there
any DTCs?
DTC U1016
returns. DTC U1016 does Repair the break
Replace the ECM
not return. in the light green/
(Chapter Nine).
violet wire.
No continuity.
Continuity exists.
Replace the ECM Locate and repair Replace the ECM Locate and repair
(Chapter Nine). break in light green/ (Chapter Nine). break in light green/
violet wire. violet wire.
DTC U1064, U1255: Loss of TSM/TSSM/HFSM
Figure Serial Data or Serial Data Error (2006-2009 models)
56
NOTE:
1. Ignition switch position marked IGN. is considered ON in the following procedure.
2. Use breakout box (part No. HD-42682) and harness adapters (part No. HD-46601) as noted in chart.
Turn the ignition switch off. Turn the ignition switch off.
Connect the gray connectors Connect the gray connectors of
of breakout box to the breakout box to the TSM/TSSM/
TSM/TSSM/HFSM and its HFSM and its connector.
connector.
Use harness adapters HD-46601
Use harness adapters HD- to connect the black connectors
46601 to connect the black of breakout box to the
connectors of breakout box speedometer and its connector.
to the speedometer and its
connector. Check for continuity between
terminal 2 of the speedometer
Check for continuity between breakout box (black) and
terminal 2 of the speedometer terminal 3 of the TSM/TSSM/
breakout box (black) and HFSM breakout box (gray). Is
terminal 3 of the TSM/TSSM/ there continuity?
HFSM breakout box (gray)
while wiggling the harness. Is
there continuity?
Turn the ignition switch off. Turn the ignition switch off.
Use harness adapters Use harness adapters
to connect the black to connect the black
connectors of breakout box connectors of breakout box
to the speedometer harness to the speedometer harness
connector. Leave the connector. Leave the
speedometer disconnected. speedometer disconnected.
Turn the ignition off. Connect Turn the ignition off. Connect
breakout box to the ECM breakout box to the ECM
harness connector. Leave harness connector. Leave
the ECM disconnected. the ECM disconnected. Use
Use harness adapters harness adapters to connect the
to connect the black black connectors of breakout
connectors of breakout box to the speedometer
box to the speedometer harness connector. Leave the
harness connector. Leave the speedometer disconnected.
speedometer disconnected.
Check for continuity between
Check for continuity terminal 2 of the speedometer
between terminal 2 of the breakout box (black) and
speedometer breakout box terminal 5 of the ECM breakout
(black) and terminal 5 of the box while wiggling the harness.
ECM breakout box while Is there continuity?
wiggling the harness. Is there
continuity?
Replace the
speedometer System OK.
(Chapter Nine).
DTC U1097, U1255: LOSS OF SPEEDOMETER SERIAL DATA
Figure OR SERIAL DATA ERROR (2010-2011 MODELS)
60
NOTE:
1. Use the harness connector test kit (part No. HD-41404-C), or equivalent test probes, to test terminals within connectors.
2. Use breakout box (part No. HD-42682, or part No. HD-43876), and harness adapters (part No. HD-46601) as noted in chart.
Turn the ignition switch off. Disconnect siren (on models so equipped).
Disconnect the connector from the TSM/ Turn the ignition switch off. Disconnect
TSS/HFSM. Connect breakout box HD- the connector from the TSM/TSS/HFSM.
42682 to the TSM/TSSM/HFSM. Connect breakout box HD-42682 to the
TSM/TSSM/HFSM and its connector.
Disconnect the connector from the
speedometer. Connect breakout box Disconnect the connector from the
harness adapter HD-46601 to the speedometer. Connect breakout box
speedometer connector. Turn ignition harness adapter HD-46601 to speedometer
switch to IGN., and set the stop/run connector. Check for a short to ground
switch to RUN. Check for voltage at the between speedometer connector breakout
speedometer connector breakout box box terminal 5 and ground. Is there a
terminal 5. Is there voltage? short?
Turn the ignition switch off. Turn the ignition switch off. While Yes. No.
Disconnect the harness wiggling the harness, check the
connector from the ECM, continuity to ground of terminal Refer to Figure Perform the fuel pressure
and turn the ignition switch 3 on the data link connector (91). 89. test (Chapter Eight). What
to IGN. Is BUS Er displayed? Is there continuity? is the result?
Is the motorcycle
equipped with a
tachometer?
Yes. No.
Continuity No continuity.
present.
Turn the ignition switch to IGN.
Locate and repair Check for voltage on terminal
the short to 3 of the data link connector. Is
ground. there voltage?
Replace the
Locate and repair speedometer
the short to (Chapter Nine).
voltage.
DTC U1300, U1301 or BUS Er: Engine Starts,
Figure and Then Stalls (2008-2009 Models)
62
NOTE:
Use harness connector test kit (part No. HD-41404-B), or equivalent test probes, to test terminals within connectors.
DTC P1009, DTC U1300, No DTCs. BUS Er appears. Speedometer does not
P1010 appear. U1301 appear. communicate with other modules.
Refer to Figure
107.
Turn the ignition switch to IGN., and the
engine stop/run switch to RUN. Move the
jiffy stand down. Does the speedometer
display SidE StAnd?
Yes. No.
Turn the ignition switch off. Raise the jiffy Will the engine start with the throttle
stand and turn the ignition switch to IGN. partially open, and then stall when the
Does the speedometer display SidE StAnd? throttle is closed?
Yes. No.
Check for a break in the neutral switch
circuit. Is there a break in the circuit?
Inspect the jiffy stand
sensor for correct mounting
and proper clearance to Yes. No.
the jiffy stand tab (4.5 mm
maximum). Is the sensor Repair the open Perform the neutral switch
mounted correctly? in the circuit. continuity test (Chapter
Nine). Is the switch
Yes. No. operating properly?
Yes. No.
Replace the jiffy Correctly mount
stand sensor the jiffy stand
(Chapter Nine). sensor. Replace the TSM/TSSM/ Replace the neutral
HFSM (Chapter Nine). switch (Chapter Nine).
Yes No.
Yes. No.
Yes. No.
Yes. No.
Turn the ignition switch off. Disconnect the Turn the ignition switch off. While wiggling
harness connector from the ECM, and turn the the harness, check the continuity to ground
ignition switch to IGN. Is BUS Er displayed? of terminal 3 on the data link connector. Is
there continuity?
Yes. No.
Continuity present. No continuity.
Turn the ignition switch off. Disconnect the Replace the ECM Locate and repair Turn the ignition switch to IGN. While
harness connector from the TSM/TSSM/ (Chapter Nine). the intermittent wiggling the harness, check for voltage
HFSM. Turn the ignition switch to IGN. Is short to ground. on terminal 3 of the data link connector. Is
BUS Er displayed? there voltage?
No.
Yes.
Yes. No.
Continuity No continuity.
present.
Turn the ignition switch to IGN.
Locate and repair Check for voltage on terminal
the short to 3 of the data link connector. Is
ground. there voltage?
Replace the
Locate and repair speedometer
the short to (Chapter Nine).
voltage.
DTC U1300, U1301 OR BUS ER: ENGINE STARTS,
Figure and THEN STALLS (2010-2011 MODELS)
63
NOTE:
Use breakout box (part No. HD-42682) and harness connector test kit (part No. HD-41404-C), or equivalent
test probes, to test terminals within connectors.
Check for continuity Repair break in Replace TSM/ Check for voltage at both
between breakout box black brown/violet wire. TSSM/HFSM ignition fuse terminals.
terminal 4 and ground. Is (Chapter Nine). Is there voltage?
there continuity?
Battery voltage No battery
present. voltage.
Continuity present. No continuity.
Repair open in Refer to Figure
Repair short to gray wire circuit. 75.
Reconnect the
ground in brown/
speedometer connector.
violet wire.
Connect a jumper wire
between gray breakout
box terminal 4 and positive
battery terminal. Does the
security symbol illuminate?
Operates Malfunction.
properly.
Does any
alternate key
fob operate
correctly?
Alternate Alternate
fob operates fob operates
correctly. incorrectly.
Continuity No continuity.
present.
System working
Replace the HFSM
properly.
(Chapter Nine).
TURN SIGNAL Cancels erratically or does not
Figure cancel after completion of turn (2006-2009 models)
68
NOTE:
The following troubleshooting procedure requires using breakout box (part No. HD-42682) as noted in chart.
Mounted Mounted
correctly. incorrectly.
Configured Configured
correctly. incorrectly.
Turn the ignition switch off. Connect breakout box to the TSM/ Is speedometer operating
TSSM and its connector. Turn the ignition switch to IGN. Check correctly?
for voltage as follows:
1. While depressing the right turn signal switch, check for Operating Operating
voltage at gray breakout terminals 7 and 12. Wiggle the harness correctly. incorrectly.
and note fluctuations. Are there any voltage fluctuations?
2. While depressing the left turn signal switch, check for voltage Replace the TSM/ Perform Initial Diagnostic
at gray breakout box terminals 8 and 12. Wiggle harness and TSMM/HFSM Check (Figure 40).
note fluctuations. Are there any voltage fluctuations? (Chapter Nine).
Voltage No voltage
fluctuates. fluctuations.
Repair break in Turn the ignition switch to IGN. Check for voltage as follows:
circuit. 1. With the right turn signal switch released, check for voltage
at gray breakout box terminals 7 and 12. Wiggle the harness
and note fluctuations. Are there any voltage fluctuations?
2. With the left turn signal switch released, check for voltage
at gray breakout box terminals 8 and 12. Wiggle the harness
and note fluctuations. Are there any voltage fluctuations?
Voltage No voltage
fluctuates. fluctuations.
Repair short to Turn the ignition switch off. Check for continuity as follows:
voltage. 1. While depressing the right turn signal switch, check for
continuity between gray breakout box terminals 7 and 12.
Wiggle the harness and note fluctuations. Is there continuity?
2. While the depressing the left turn signal switch, check for
continuity between gray breakout box terminals 8 and 12.
Wiggle the harness and note fluctuations. Is there continuity?
Confirm TSM/TSSM/HFSM is
installed correctly.
Is speedometer operating
System OK.
correctly?
Bulb(s) OK/
Faulty bulb(s)/ correct part
incorrect part number(s)
number(s) installed.
installed.
Check for corrosion
on bulbs and/or
Replace bulbs/
sockets. Is there
install correct
corrosion? No corrosion.
part numbers
(Chapter Nine).
Corrosion
present.
Remove corrosion Check for
and spray with corrosion on bulbs
contact cleaner. and/or sockets. Is
Do the turn there corrosion?
signals flash
correctly?
Corrosion present. No corrosion.
Turn ignition switch off. Connect gray Operate 4-way flasher. Do the
connector of breakout box to the TSM/ turn signal lamps illuminate?
TSSM/HFSM connector. Leave the TSM/
TSSM/HFSM disconnected from the
Lamps illuminate. Lamps do not illuminate.
breakout box. Turn ignition switch to IGN.,
and check for battery voltage at breakout
box gray terminal 5 (left turn signals) or Inspect inoperable Check that the
gray terminal 6 (right turn signals). Is bulb(s). connector securely
there voltage? engages the TSM/
TSSM/HFSM. Is the
connection secure?
Battery voltage Bulb(s) OK. Faulty
No voltage.
present. bulb(s).
Repair break in
Battery voltage No battery brown/gray wire.
present. voltage.
Turn the ignition switch Repair the break in No voltage at Voltage present
off. Depress the turn the orange/white wire either terminal. only at one
signal switch for the between the affected terminal.
test side, and check handlebar switch Repair break
for continuity between connector (left or right) in the circuit Replace fuse
terminals 1 and 5 of the and the accessory fuse. between the fuse (Chapter Nine).
right or left handlebar block and the 40-
switch connector. Is amp Maxi-Fuse.
there continuity?
Continuity No continuity.
present.
Turn ignition
switch to IGN.
Turn signal lamps on Turn signal lamps not on Left turn signal lamps Left turn signal lamps
continuously. continuously. do not flash. flash.
Locate and repair short Replace TSM/TSSM Locate and repair short
Turn the ignition switch
in brown wire. (Chapter Nine). in brown wire.
off. Disconnect the
right front turn signal
connector. Check for
continuity between
breakout box terminal 6
and right front turn signal
connector terminal 2. Is
there continuity?
Check for battery voltage at breakout box Check the resistance between breakout box
gray terminal 2 (positive) and gray terminal gray terminal 12 and ground. Is resistance
12 (negative). Is there voltage? less than 1 ohm?
Yes. No.
With the respective turn signal switch pressed, check for Repair the break in the orange/white wire
continuity between terminals 1 and 5 in the right and left turn between the connector and the accessory fuse.
signal connectors. Is there continuity?
Repair the break in the wire between Repair the wiring to the turn
terminal 5 of the respective turn signal switch or replace the
signal connector and the HFSM switch (Chapter Nine).
connector.
DTC B1121, B1122: LEFT OR RIGHT TURN SIGNAL OPEN CIRCUIT
Figure (2006-2009 models)
76
NOTE:
1. The ignition switch position marked IGN, or IGNITION, is considered ON in the following steps.
2. Use breakout box (part No. HD-42682) as noted in this chart.
Replace faulty
Connect breakout box to
bulbs (Chapter
the TSM/TSSM/ HFSM and
Nine).
its connector. For the right
turn signals, connect a
jumper between breakout
box gray terminals 1 and
6. For the left turn signals,
connect a jumper between
breakout box gray terminals
1 and 5. Do the turn signals
operate?
Continuity No continuity.
present.
Repair the wire
Repair the break between the TSM/
in the ground TSSM/HFSM
circuit. connector and
the affected turn
signal lamp.
DTC B1121, B1122: left or right turn signal open circuit
Figure (2010-2011 hfsm models)
77
NOTE:
1. The ignition switch position marked IGN. is considered ON in the following steps.
2. Use breakout box (part No. HD-42682) as noted in chart.
For DTC B1121, check for For DTC B1122, check for
continuity between breakout continuity between breakout
box terminal 5 and the left box terminal 6 and right front
front turn signal connector turn signal connector terminal
terminal 2. Is there continuity? 2. Is there continuity?
Replace the HFSM Locate and repair Replace the HFSM Locate and repair
(Chapter Nine). break in violet wire. (Chapter Nine). break in brown
wire.
dtc b1121, b1122: turn signals short to ground
Figure (2010-2011 tsm/tssm models)
78
NOTE: Use breakout box (part No. HD-42682) as noted in chart.
Turn ignition switch off. Disconnect Turn ignition switch off. Disconnect
indicator lamp assembly connector. indicator lamp assembly connector. Turn
Turn ignition switch to IGN. Are the ignition switch to IGN. Operate the left turn
turn signal lamps on continuously? signal lamps. Do the left turn lamps flash?
Turn signal lamps on Turn signal Left turn signal lamps Left turn signal
continuously. lamps not on do not flash. lamps flash.
continuously.
Turn the ignition switch off. Turn the ignition switch off. Disconnect Replace indicator
Disconnect the connector from Replace indicator the connector from the TSM/TSSM. lamp assembly
the TSM/TSSM. Connect the lamp assembly Connect the breakout box to the TSM/ (Chapter Nine).
breakout box to the TSM/TSSM (Chapter Nine). TSSM connector. Leave the TSM/TSSM
connector. Leave the TSM/TSSM disconnected.
disconnected.
Right turn lamps:
Right turn lamps: Check for continuity between TSM/TSSM
Check for voltage between TSM/ breakout box terminal 6, and ground.
TSSM breakout box terminal 6,
and ground. Left turn lamps:
Check for continuity between TSM/TSSM
Left turn lamps: breakout box terminal 5, and ground.
Check for voltage between TSM/
TSSM breakout box terminal 5, Is continuity present?
and ground.
Is voltage present?
Continuity present. No continuity.
Is there continuity?
Continuity No continuity.
present.
Replace the
Repair the short
HFSM (Chapter
to ground.
Nine).
dtc b1123, b1124: left or right turn signal short to ground
Figure (2010-2011 hfsm models)
80
NOTE:
1. The ignition switch position marked IGN, or IGNITION is considered ON in the following steps.
2. Use breakout box (part No. HD-42682) as noted in chart.
For DTC B1123, check for For DTC B1124, check for
continuity between breakout continuity between breakout
box terminal 5 and 12. Is there box terminal 6 and 12. Is there
continuity? continuity?
Replace HFSM
(Chapter Nine). Replace indicator
lamp assembly
(Chapter Nine).
DTC B1125, B1126: LEFT OR RIGHT TURN SIGNAL SHORT TO VOLTAGE
Figure (2006-2009 models)
81
NOTE:
Use breakout box (part No. HD-42682) as noted in this chart.
Replace the
Repair the short HFSM (Chapter
to voltage. Nine).
DTC B1125, B1126: LEFT OR RIGHT TURN SIGNAL SHORT TO VOLTAGE
Figure (2010-2011 HFSM MODELS)
82
NOTE:
Use breakout box (part No. HD-42682) as noted in chart.
Turn the ignition switch off. Connect the Turn ignition switch off. Connect the
breakout box gray connectors to the TSM/ breakout box gray connectors to the TSM/
TSSM/HFSM and its connector. Check TSSM/HFSM and its connector. Check
resistance between the breakout box gray continuity between breakout box gray
terminal 11 and terminal B or 2 in siren terminal 12 and terminal 3 or terminal C
connector. What is the result? in siren connector. Check the continuity
between breakout box gray terminal 1 and
terminal A or 1 in the siren connector. Is
there continuity?
Resistance less Resistance greater
than 1 ohm. than 1 ohm. Continuity present. No continuity.
Check resistance between Repair break in light green/ Repair the break
Repair the short between
the breakout box gray brown wire. in the circuit.
the brown/gray and black/
terminal 11 and chassis
green wires.
ground. Is the resistance
less than 1 ohm?
Resistance not
Resistance between between 120-200
120-200 K ohms. K ohms.
Is motorcycle equipped
with a siren?
Battery voltage
Not present. Voltage present. Not present.
present.
Locate and repair Replace TSSM/HFSM Locate and repair Replace TSSM/HFSM
short to voltage in (Chapter Nine). short to voltage in (Chapter Nine).
light green/brown light green/brown
wire. wire.
DTC B1134: STARTER OUTPUT HIGH
Figure
86 NOTE:
Use breakout box (part No. HD-42682) as noted in this chart.
Continuity No continuity.
present.
Continuity No continuity.
present.
Repair break
Have a dealership in the circuit
replace the hands- between the
free antenna. TSM/TSSM/
HFSM antenna
connector
and hands-
free antenna
connector.
DTC B1145: SECURITY ANTENNA OPEN (2010-2011 HFSM MODELS)
Figure
90 NOTE: Use the harness connector test kit (part No. HD-41404-C), or equivalent test probes, to test
terminals within connectors.
Continuity No continuity.
present.
Continuity No continuity.
present.
Disconnect the
neutral switch. Replace the TSM/
Check the TSSM/HFSM
continuity between (Chapter Nine).
the breakout box
gray terminals 4
and 12. Is there
continuity?
Continuity No continuity.
present.
Replace the
Repair the short neutral switch
to ground on the (Chapter Nine).
tan wire between
neutral switch
connector and
TSM/TSSM/HFSM
connector.
NO ECM POWER (2006-2009 models)
Figure
NOTE:
93
1. Use breakout box (part No. HD-43876) and harness adapters (part No. HD-42962) as noted in chart.
2. Use the harness connector test kit (2006-2007 models: part No. HD-41404-A; 2008-2009 models: part
No. HD-41404-B), or equivalent test probes, to test terminals within connectors.
Connect one end of the test lamp to the battery Connect the test lamp to the red
positive terminal. Connect the other end of the test wire terminal of the ECM fuse and
lamp to breakout box terminals 10 and 28. Is the to ground. Is the test lamp lit?
test lamp lit?
Test lamp Test lamp does
Test lamp Test lamp does illuminates. not illuminate.
illuminates. not illuminate.
Repair the break in the Repair the break in the red
Replace the ECM Repair the break in the black wire blue/gray wire between wire between the ECM fuse
(Chapter Nine). or black/green wire between ECM the ECM fuse and the ECM and the Maxi-Fuse.
connector and ground 1. connector.
Check for battery voltage between breakout box Repair the break in the gray wire
black terminal 4 and ground. Is there voltage? between right handlebar switch
connector and the ignition fuse.
Voltage present. No voltage.
Repair the break in the white/black wire Repair or replace the engine stop/run
between the ECM connector and the right switch (Chapter Nine) or its wiring.
handlebar switch connector.
Turn the ignition switch to IGN. Use the
test probes to check for battery voltage
between terminal 3 of the right handlebar
switch connector and ground. Is there
voltage?
Turn the ignition switch off, and set Repair the break in the gray
the engine stop/run switch to RUN. wire between connector
Use the test probes to measure the and the fuse.
resistance between terminals 3 and 4
of right handlebar switch connector.
What is the resistance?
Disconnect the connector from the ECM. Locate and repair the short to ground on
Check for damaged, corroded or backed- the blue/gray wire. Replace the fuse.
out terminals. Are the terminals good?
Turn the ignition switch off. Connect breakout box to Problem fixed.
the ECM and its connector. Turn the ignition switch
to IGN. Check for voltage at breakout box terminal 31
and ground. Is there voltage?
Turn ignition switch to IGN., and set the engine Locate and repair break in
stop/run switch to RUN. Measure voltage between blue/gray wire.
breakout box 13 and ground. Is there voltage?
Resistance less than 1.0 ohm. Resistance greater than 1.0 ohm.
Is fuel in tank
contaminated?
Spark jumped gap Failed spark test. Connect harness to the ignition coil, and
at both spark plugs. reinstall the system relay (Chapter Nine). With
the engine running, measure the voltage drop
Replace ignition coil between battery positive terminal (positive
(Chapter Nine). test lead) and system relay terminal 87
(negative test lead) at back of the fuse block.
(NOTE: The location of terminal 87 may also
be shown as 5 or I depending upon the relay
used.) What is the result?
Voltage drop less Voltage drop greater
than 1.0 volt. than 1.0 volt.
The fuel pump runs The fuel pump does The fuel pump does
for 2 seconds and not operate, but the not operate, and the
the check engine check engine lamp check engine lamp
lamp illuminates for illuminates for 4 does not illuminate.
4 seconds. seconds.
Refer to Figure 93.
Refer to Figure
Connect the breakout box to the 112.
ECM and its connector. Connect
a digital voltmeter to breakout
6-12 volts not present.
box terminals 13 (positive) and 4
(negative). Crank the engine for
at least 2 seconds. Is the voltage
6-12 volts continuously?
Check for continuity between Use the test probes to check the
breakout box terminal 30 and resistance between terminals 1
terminal 1 of the CKP sensor and 2 in the sensor half of CKP
connector. Is continuity sensor connector. Is resistance
present? 600-1200 ohms?
Intermittents No intermittents
found. found.
Turn ignition switch off. Disconnect Repair short to Turn ignition switch off. Disconnect breakout
breakout box from the ECM. Keep box 12 volts in red/ box from ECM. Keep breakout box connected
connected to ECM connector. Measure white wire. to ECM connector. Check continuity between
resistance between MAP sensor MAP sensor connector terminal C and breakout
connector terminal B and breakout box box terminal 14. Check continuity between MAP
terminal 25. Is the resistance less than 1 sensor connector terminal A and breakout box
ohm? terminal 26. Is there continuity?
Resistance greater than 1 Resistance less than 1 Resistance greater than 1 Resistance less than 1
megohm. megohm. megohm. megohm.
Replace MAP sensor Repair grounded violet/ Replace ECM Repair the short between
(Chapter Nine). white wire. (Chapter Nine). the red/white wire and black/
white wire.
DTC P0107: MAP SENSOR OPEN/SHORTED TO GROUND (2010-2011 MODELS)
Figure
98 NOTE:
1. Use the harness connector test kit (part No. HD-41404-C), or equivalent test probes, to test terminals within connectors.
2. Use breakout box (part No. HD-43876) as noted in chart.
3. The MAP, JSS, TP and VSS sensors share the same reference voltage line (+5 volts) from the ECM. If this is line is
shorted or open, multiple codes will be set (DTC P0107, P0108, P0122, P0123, P1501 and P1502). Begin with the code
that has the lowest priority ranking (Table 5 in Chapter Two) and work toward those with a higher priority ranking.
Clear code P0107. Turn ignition switch off, and then back
to IGN. Does code P0107 appear?
Turn ignition switch off. Connect breakout Turn ignition switch off. Connect breakout
box to the ECM connector, but leave the ECM box to the ECM connector, but leave the ECM
disconnected. Check for continuity between disconnected. Check for continuity between
MAP sensor connector terminal B and breakout MAP sensor connector terminal C and breakout
box terminal 25. Is continuity present? box terminal 14. Is continuity present?
Check for continuity Locate and repair Check for Locate and repair
between breakout box break in violet/ continuity between break in red/white
terminal 25 and ground. white wire. breakout box wire.
Is continuity present? terminals 14 and
26. Is continuity
present?
Repair as necessary. Measure the AC voltage Repair short to ground Replace CKP sensor
between breakout box terminals on the red or black wire (Chapter Nine).
12 and 30 while cranking the between ECM connector
engine. What is the result? and CKP connector.
With the voltmeter still connected to breakout Measure the AC voltage between terminals 1
box terminals 12 and 30, check for intermittents and 2 of CKP connector while cranking the
by repeating the voltage test while wiggling the engine. Is 1 volt AC present during cranking?
harness. Are there any intermittent readings?
Intermittent found. No intermittent. Voltage at least 1 VAC. Voltage less than 1 VAC.
Repair as Install a known good Check for continuity between Replace the CKP
necessary. CKP sensor. Clear DTC terminal 1 of CKP connector sensor (Chapter Nine).
codes and retest. Are and breakout box terminal 30.
there any DTCs? Is there continuity?
Reinstall the original CKP Replace CKP Repair the break in the Repair the break in the
sensor, and replace the sensor (Chapter black wire between ECM red wire between ECM
ECM (Chapter Nine). Nine). connector and CKP connector and CKP
connector. connector.
DTC P0373, P0374: CRANK POSITION (CKP) SENSOR INTERMITTENT
Figure OR SYNC ERROR (2010-2011 MODELS)
101
NOTE:
Use breakout box (part No. HD-43876) as noted in chart.
Clear code and start the vehicle. Did P0374 appear? Clear code and start the
vehicle. Did P0373 appear?
Check for continuity between breakout box Locate and repair break in red wire.
terminal 30 and 12. Is there continuity?
Locate and repair short to CKP Check for continuity between breakout box
sensor connector terminal 1 (red) terminal 28 and 12. Is there continuity?
and terminal 2 (black) wires.
Locate and repair short to CKP Connect CKP sensor connector. Measure the AC voltage at
ground black wire. breakout box terminals 30 and 12. Place transmission into neutral.
Turn ignition switch to IGN., and set engine stop/run switch to RUN.
Crank the engine for 5 seconds Is voltage present during cranking?
Remove the VSS sensor (Chapter Nine). Clean any Securely mate
debris. Reinstall the sensor, and clear the codes. Ride the connector.
the motorcycle for approximately 1.0 mile (1.6 km). Is
the speedometer functioning properly?
Repair the short Connect the breakout box between the ECM
to ground. and its connector. Check for continuity
between breakout box terminal 14 and
terminal A in the VSS connector. Is there
continuity?
Check for continuity between breakout Repair the break in the black/green wire between
box terminal 33 and terminal B in VSS VSS connector and its ground connection.
connector. Is there continuity?
Raise the motorcycle so the rear wheel can be turned. Turn the ignition Repair the break in the
switch to IGN., and check for voltage at breakout box terminal 33 while white/green wire between
rotating the rear wheel. The voltage should fluctuate between its low VSS connector and ECM
reading (0-1 volts when a gear tooth passes the sensor) and its high connector.
reading (4-6 volts when no gear tooth is near). What is the result?
Continuity present. Continuity not present. Continuity present. Continuity not present.
Locate and repair Check for continuity Locate and repair Locate and repair
short to ground on between breakout short to ground on break in red/white
white/green wire. box terminal 33 and red/white wire. wire.
terminal B in the VSS
connector. Is there
continuity?
Shift the transmission into neutral. Turn the ignition Repair or replace terminals.
switch to IGN., and set engine stop/run switch to RUN.
Measure the voltage between VSS connector terminals
A and C. Is the voltage reading greater than 6.0 volts?
Voltage greater than 6.0 volts. Voltage less than 6.0 volts.
Voltage greater than 6.0 volts. Voltage less than 6.0 volts.
Connect the breakout box to the ECM Locate and repair break in
connector, but leave the ECM disconnected. black/green wire.
Check for continuity between breakout box
terminals 33 and 14. Is continuity present?
Connect the breakout box to the ECM and its Repair charging
connector. With the engine running at 2000 rpm or system.
higher for 10 seconds, measure the voltage between
breakout box terminals 13 (positive) and 10 (negative)
and again between breakout box terminals 13
(positive) and 28 (negative). What is the result?
Voltage drop greater than 0.5 volt. Voltage drop less than 0.5
volt.
With the ignition switch off,
measure the resistance between Measure the voltage drop between the battery
breakout box terminal 13 and negative terminal and breakout box terminal 10,
terminal 3 of right handlebar switch and again between the battery negative terminal
connector. What is the result? and breakout box terminal 28. What is the result?
Resistance is greater Resistance is less than Voltage drop is greater Voltage drop is less
than 1 ohm. 1 ohm. than 0.5 volt. than 0.5 volt.
Repair break in white/ With the ignition switch turned Locate and repair faulty Wiggle the harness
black wire between to IGN., measure resistance connection. and repeat the voltage
right handlebar switch on gray wire between ignition drop test to locate
connector and ECM fuse terminal and terminal the intermittent fault.
connector. 3 of right handlebar switch Repair the fault.
connector. What is the result?
Connect the breakout box to the ECM and its connector. Repair charging system.
Set engine stop/run switch to RUN and turn the ignition
switch to IGN. Check for voltage on breakout box
terminals 28 and 13. Is battery voltage present?
Voltage drop greater than 0.5 volt. Voltage drop less than 0.5 volt.
Turn ignition switch off, and remove the system relay. Measure the voltage drop between the negative
Measure resistance between breakout box terminal 13 battery terminal and breakout box terminal 10,
and system relay connector terminal 86 (white/black and again between the negative battery terminal
wire). Is the resistance greater than 1 ohm? and breakout box terminal 28. Is the voltage drop
greater than 0.5 volt?
Voltage drop is greater than 0.5 volt. Voltage drop is less than 0.5 volt.
Replace ignition
Turn ignition switch off and remove switch (Chapter Nine).
Maxi-Fuse. Measure the voltage drop
between the positive battery terminal
and Maxi-Fuse terminal B. Is the
voltage drop greater than 0.5 volt?
DTC P1009 DTC P1009 does DTC U-codes are No DTC U-codes
appears. not appear. set. set.
Clear DTCs
(Figure 41)
and recheck for
DTCs. Does DTC Continuity No continuity.
P1009 reappear? present.
System faulty.
System OK.
Voltage present. No voltage.
Reinstall original
TSM/TSSM/HFSM
(Chapter Nine).
Repair short to Connect breakout box to
Replace the ECM
voltage. the ECM and its connector.
(Chapter Nine).
Check for continuity
between breakout box
terminal 5 and terminal 3 of
the data link connector. Is
there continuity?
Install a known
good TSM/ System OK.
TSSM/HFSM
(Chapter Nine),
and program
password.
Install original
TSM/TSSM/HFSM
and replace ECM
(Chapter Nine).
DTC P1351, P1352, P1354, P1355: IGNITION COIL OPEN/LOW
Figure OR HIGH/SHORTED (2006-2009 Models)
109
NOTE:
1. Use the harness connector test kit (2006-2007 models: part No. HD-41404-A; 2008-2009 models: part No. HD-41404-B),
or equivalent test probes, to test terminals within connectors.
2. The ignition coil circuit test adapter (part No. HD-44687) and fuel injector test lamp (part No. HD-34730-2C), or their
equivalents, are needed for this procedure.
3. Use breakout box (part No. HD-43876) as noted in chart.
Disconnect connector from the ignition coil. Turn the engine stop/
run switch to RUN, and turn the ignition switch to IGN. Check the
voltage on terminal A of ignition coil connector. Is there voltage?
The test lamp flashes when Test lamp does not flash
the engine is cranked. when engine is cranked.
For a front coil code, measure the resistance between Turn the ignition switch to IGN. Measure the
terminals A and D in the ignition coil connector. For a voltage at terminal 30 of the system relay. (NOTE:
rear coil code, measure resistance between terminals A On 2008-2009 models, the location of terminal 30
and C in the ignition coil connector. What is the result? may be shown as 3 or C depending upon the relay
used). Is there voltage?
Resistance equals 0.5-0.7 Resistance outside specified
ohm. range of 0.5-0.7 ohm.
Replace ignition coil Voltage equals battery Voltage does not equal
(Chapter Nine). voltage in first two seconds battery voltage in first
after ignition switch is two seconds after
turned to IGN. ignition switch is turned
For codes P1351/1352, measure the resistance to IGN.
between terminal D in the coil connector and
breakout box terminal 29. For codes P1354/ Repair the break or poor
Check for
P1355, measure resistance between terminal connection on the yellow/
multiple DTCs.
C in the coil connector and breakout box green wire.
terminal 11. What is the result?
Repair short to Turn the ignition switch to IGN. For a front coil code,
ground. check for voltage at breakout box terminal 29. For a rear
coil code, check at box terminal 11. Is there voltage?
Test lamp flashes when the Test lamp does not flash when
engine is cranked. the engine is cranked.
Repair as necessary. Turn ignition switch off. Disconnect Check for battery voltage at terminal Repair break
fuel pump connector. Check for 87 of the system relay (with relay in black wire
continuity between terminal A and installed) during the first 2 seconds between fuel pump
terminal D in the harness side of after ignition switch is turned to connector and
connector. Is there continuity? IGN. (NOTE: On 2008-2009 models, ground.
the location of terminal 87 may be
Continuity present. No continuity. shown as 5 or I depending upon the
relay used.) Is there voltage?
Check for loose wires or Remove the fuel pump
corrosion at fuel pump (Chapter Eight), and check for Battery voltage present. No battery voltage.
connector. continuity across terminals A
and D in the pump side of the Repair break in wire Check for battery voltage at system
connector. Is there continuity? between terminal A of relay terminal 30. (NOTE: On
fuel pump connector 2008-2009 models, the location of
Continuity present. No continuity. and terminal 87 of terminal 30 may be shown as 3 or C
system relay. depending upon the relay used. Is
Check for break in wiring. Replace the fuel there voltage?
pump (Chapter
Eight). Battery voltage present. No battery voltage.
Repair short in Reconnect fuel pump connector. Install fuel pressure gauge as
orange/gray wire. described in Fuel Pressure Test (Chapter Eight). Remove fuel
pump fuse. Use the test probes to connect meter negative test
lead to fuel pump fuse terminal G, and positive test lead to fuse
terminal H. Turn ignition switch to IGN. With fuel pump operating,
check current draw and fuel pressure. Is amperage 4.5 amps and
fuel pressure between 55-62 psi (379-427 kPa)?
Yes. No.
Yes. No.
Fuses OK. Blown ECM fuse/no ECM Blown fuel pump fuse.
power.
Voltage is present. Voltage not present. Locate and repair Test system relay
short to ground in (Chapter Nine).
yellow/green wire.
Replace fuel pump Turn ignition switch off.
(Chapter Eight). Test for continuity between
fuel pump connector
terminal A and system
relay connector terminal
87 (NOTE: On 2008-2011
models, terminal 87
may be shown as I or 5
depending on the relay
used). Is there continuity?
Connect breakout box Check the Repair the short to ground, Repair the break in the blue/
between the ECM and ignition fuse. Is and replace the ECM fuse gray wire between the ECM
its connector. Check the fuse good? (Chapter Nine.) fuse and the system relay.
the resistance between
breakout box terminal 4 and
breakout box terminal 27.
What is the result?
Check continuity between Repair the break in Repair the short to ground, Repair the break in the
breakout box terminal 4 and the green/orange and replace the ignition white/black wire between
ground. Is there continuity? wire. fuse (Chapter Nine). the right handlebar switch
connector and the system
Continuity present. No continuity. relay.
Yes. No.
Turn ignition switch to IGN., and set Turn ignition switch to IGN., and
engine stop/run switch to RUN. Check for set engine stop/run switch to
voltage between system relay connector RUN. Check for voltage between
terminal 86 and ground. (NOTE: On 2008- system relay connector terminal
2011 models terminal 86 may be shown 85 and ground. (NOTE: On 2008-
as R or 1 depending on the relay used). Is 2011 models, terminal 85 may be
battery voltage present? shown as P or 2, depending on
the relay used). Is battery voltage
present?
Yes. No.
Locate the Idle Air Control (IAC) motor Lubricate and adjust
on the intake module. Turn the ignition throttle cables.
switch to IGN., and then turn it off.
Observe the IAC pintle for movement
during the 10 seconds immediately after
turning ignition switch off. Does the
pintle activate properly?
Pintle extends, and then retracts Pintle does not extend during
during the 10-second interval. the 10-second interval.
Check for air leaks around induction Disconnect the IAC. Connect the IAC test lamp
module to cylinder heads. Are there to connector. Turn the ignition switch to IGN. for
any leaks? 2 seconds, and then turn it off. The test lamps
should alternately flash and then remain steady.
When switch is turned off, the test lamps should
Intake leaks found. No leaks found. alternately flash and go out after 10 seconds.
What is the result?
Repair as necessary. Refer to Fuel Pressure
Check (Figure 120).
Test lamp indicates The test lamp indicates
a problem. normal behavior.
Each wire measures Each wire measures Resistance on each wire Resistance on each wire
0.5 ohm or less. 0.5 ohm or greater. is greater than 1 megohm. is 1 megohm or less.
Turn the ignition switch to IGN. Repair poor connection Inspect ECM Repair short to ground.
With ECM still disconnected, at connectors (87B) or connections for
check for battery voltage at all (78B) or repair open in faulty wiring or
four terminals of IAC connector. wire harness. terminals. Are the
Is there voltage? connections good?
Is the motorcycle
running properly?
Has run out of fuel. Has not run out of fuel. Fuel pump pressure is Fuel pump pressure is below
55-62 psi (379-427 kPa). 55-62 psi (379-427 kPa).
Clear DTCs. Refill fuel tank Refer to Figure 95. Refer to Figure 112.
and restart. Does DTC appear?
Yes. No.
Replace ECM (Chapter Nine). Replace ignition coil and ECM (Chapter Nine).
DTC P1353, P1356: COMBUSTION ABSENT (2010-2011 MODELS)
Figure
124 NOTE:
1. Ignition switch position marked IGN. is considered ON in the following procedure.
2. Use the harness connector test kit (part No. HD-41404-C), or equivalent test probes, to test terminals within connectors.
Has recently run out of fuel. Has not run out of fuel.
System OK.
Disconnect the harness from the ECM. Connect breakout box to the
ECM connector. Leave the ECM disconnected. With the engine at room
temperature, measure the resistance between breakout box terminals 7
and 26. Is the resistance between 2.0k and 5.0k ohms? Refer to Table 1
(Chapter Two) if the engine is warm.
Yes. No.
Disconnect the ECM from the breakout box, Locate and repair
Box 4
but leave breakout box connected to the ECM the short between
Measure the resistance
connector. Disconnect the connector from the the light green/
between breakout box terminal
IAT sensor. Measure the resistance between yellow wire and the
7 and ground. Is resistance
breakout box terminals 7 and 10 and again black/white wire.
greater than 1.0 megohm?
between terminals 7 and 28. Is resistance less
than 1 megohm?
Yes. No.
Yes. No.
Remove the IAT sensor (Chapter Eight). Locate and repair
With the sensor at room temperature, the short to
Repair the short Replace the ECM
measure the resistance between ground.
to ground on (Chapter Nine).
terminals 1 and 2 in the sensor. Is the
the light green/
resistance between 2.0k and 5.0k ohms?
yellow wire.
Yes. No.
Yes. No.
Disconnect the harness from the ECM. Connect breakout box to the
ECM connector. Leave the ECM disconnected. With the engine at room
temperature, measure the resistance between breakout box terminals 6
and 26. Is the resistance between 2.0k and 5.0k ohms? Refer to Table 1
(Chapter Two) if the engine is warm.
Yes. No.
Yes. No.
Yes. No.
Codes P0122 and Codes do not appear. Disconnect the connector from
P0123 appear. the TP sensor. Turn ignition
Perform the Wiggle Test switch to IGN. Measure voltage
(Chapter Two) and check between terminal 1 (positive
Replace ECM test lead) and terminal 2
(Chapter Nine). for intermittents. Are
there any intermittents? (negative test lead) in TP
sensor connector. Is voltage
reading 4.8-5.0 volts?
Intermittent found. No intermittent found. Voltage reading correct. Voltage reading incorrect.
Yes. No.
Repair the short Measure the resistance
to voltage on the between TP sensor
gray/violet wire. connector terminal 3 and
breakout box terminal 24.
What is the result?
Disconnect TP sensor.
Connect a jumper wire across TP sensor
connector terminals 1 and 3. Clear DTC as
described in Speedometer Self-Diagnosis
(Figure 41).Turn ignition switch off and back
to IGN. Does DTC P0122 reset?
Disconnect TP sensor.
Clear DTC as described in Initial Diagnostic
Check (Figure 41).Turn ignition switch off,
and then back to IGN. Does DTC P0123 reset?
Continuity present. No continuity. Voltage greater than Voltage less than 5.25
5.25 volts. volts.
Reconnect connector to the fuel injector. Connect a digital voltmeter between terminal A (yellow/green
Perform the Wiggle Test (Chapter Two) wire) of the affected fuel injector and ground. Turn the ignition
and check for intermittents. Are there switch to IGN., and check for battery voltage two seconds
any intermittents? after ignition switch is turned to IGN. Is there voltage?
Intermittents found. Intermittents not found. Battery voltage present. No battery voltage.
Repair intermittents. Measure resistance between Check for battery voltage at system
the terminals of the affected relay terminal 87 and ground two
fuel injector. Does resistance seconds after ignition switch is
equal 10.0-25.0 ohms? turned to IGN. Is there voltage?
Check for loose or Replace fuel System relay OK. Measure resistance
corroded fuel injector injector (Chapter between system relay terminal 87 and
connector. Repair as Eight). terminal A (yellow/green wire) of the
necessary. affected fuel injector connector. What
is the result?
Connect breakout box between the ECM Connect breakout box between the
and its connector. Measure resistance ECM and its connector. Measure
between breakout box terminal 21 and resistance between breakout box
terminal B of front fuel injector. What is terminal 19 and terminal B of rear
the result? fuel injector. What is the result?
Front injector: Check for continuity Rear injector: Check for continuity Repair the break in
between breakout box terminals 10 between breakout box terminals 10 ground circuit.
and 21. Is there continuity? and 19. Is there continuity?
Continuity present. No continuity.
Check for battery voltage at system relay Repair break in blue/ gray
terminal 86. (NOTE: On 2008-2009 models, wire between the ECM
the location of terminal 86 on the system fuse and the system relay.
relay may be shown as 1 or R depending
upon the relay used.) Is there voltage?
Yes. No.
Connected. Disconnected.
Test lamp flashes. Test lamp does not illuminate. Test lamp is on steady.
Check for resistance between Connect breakout box to ECM connector, but leave
terminals A and B of the the ECM disconnected. Check for continuity between
affected injector. Is resistance breakout box terminal 21 and ground for the front
between 10-20 ohms? injector or between breakout box terminal 19 and
ground for the rear fuel injector. Is continuity present?
Replace ECM (Chapter Replace fuel injector Locate and repair short to Replace ECM (Chapter
Nine). (Chapter Eight). ground on white/yellow wire Nine).
(front injector) or green/gray
wire (rear injector).
Turn ignition switch to IGN., and set the engine stop/run switch to RUN.
Remove test lamp. Connect breakout box to ECM connector, but leave
the ECM disconnected. Front fuel injector: Check for continuity between
breakout box terminal 21 and fuel injector terminal B. Rear fuel injector:
Check for continuity between breakout box terminal 19 and fuel injector
terminal B. Is continuity present?
Locate and repair short Remove system relay (Chapter Nine). Check
in white/yellow wire or for continuity between system relay connector
green/gray wire. terminal 87 and fuel injector terminal A on the
front or rear injector (NOTE: On 2008-2011
models, terminal 87 may be shown as I or 5
depending on the relay used). Is there continuity?
Voltage greater than 1.0 volt. Voltage less than 1.0 volt.
Connect breakout box between the ECM and its connector. Disconnect
the halves of the affected O2 sensor connector. Turn the ignition switch
to IGN. For the front O2 sensor, check for voltage between terminals
8 (positive test lead) and 26 (negative test lead) of the breakout box.
For the rear O2 sensor, check for voltage at breakout box terminals 23
(positive test lead) and 26 (negative test lead). Is there voltage?
Voltage approximately 5.0 volts. 0 volts. Voltage greater than 5.0 volts.
Disconnect the ECM from the breakout Disconnect the ECM from the breakout box, but
box, but leave the box connected to leave the box connected to ECM connector. Turn
ECM connector. For the front sensor, the ignition switch to IGN. For the front O2 sensor,
check continuity between breakout check for voltage between terminals 8 (positive test
box terminal 8 and ground. For the lead) and 26 (negative test lead) of the breakout
rear sensor, check continuity between box. For the rear O2 sensor, check for voltage
breakout box terminal 23 and ground. Is between breakout box terminals 23 (positive test
there continuity? lead) and 26 (negative test lead). Is there voltage?
Repair the short to ground Replace the ECM Repair the short to ground Replace the ECM
on the pink/orange wire (Chapter Nine). on the pink/orange wire (Chapter Nine).
(front sensor) or on the pink/ (front sensor) or on the pink/
green wire (rear sensor). green wire (rear sensor).
Turn the ignition switch off, and reconnect the affected O2 sensor
connector. Start the engine, and let it reach operating temperature.
With the engine idling, check voltage between breakout box
terminals 8 (positive test lead) and 26 (negative test lead) for the
front O2 sensor. Check voltage between breakout box terminals 23
(positive test lead) and 26 (negative test lead) for the rear O2 sensor.
Does the voltage quickly fluctuate between 0 and 1 volts?
Fuel pressure too high. Fuel pressure within Continuity present. No continuity.
specification or too low.
Replace the fuel pressure
Check for stuck open Replace the O2 sensor Repair the break
regulator (Chapter Eight).
fuel injectors. Refer to (Chapter Eight). in the pink/orange
Figure 135. wire (front sensor)
and/or pink/green
Perform the Fuel Pressure wire (rear sensor).
Test (Chapter Eight). What
is the result?
Turn ignition switch off. Connect Turn ignition switch off. Check
breakout box to the ECM and its for continuity between terminals
connector. Connect the O2 sensor 1 and 2 of the front or rear O2
connector on the affected sensor. sensor. Is there continuity?
Place transmission in neutral, set
engine stop/run switch to RUN and
turn ignition switch to IGN. Start the
engine and allow it to reach operating
temperature. With the engine idling,
check voltage at breakout box
terminals 8 and 26 for front O2 sensor Continuity present. No continuity.
or at the breakout box terminals 23
and 26 for rear O2 sensor. Is voltage
approximately 0.6 volt? On front O2 sensor, Check for continuity
locate and repair short between terminal 1
between pink/orange and ground of affected
and black/white wires. O2 sensor. Is there
Voltage within Voltage out of On rear O2 sensor, continuity?
specification. specification. locate and repair short
between pink/green
and black/white wires.
Replace the ECM Perform Fuel Pressure
(Chapter Nine). Test (Chapter Eight).
What is the result?
Continuity present. Continuity not present.
Fuel pressure too Fuel pressure within On front O2 sensor, Replace ECM
high. specification, or too locate and repair short (Chapter Nine) if ECM
low. between pink/orange connections are good.
wire and ground. On
rear O2 sensor, locate
Replace fuel pressure Check for stuck or
and repair short
regulator (Chapter open fuel injectors
between pink/green
Eight). (Figure 136). If no
wire and ground.
issues are found,
replace the affected
O2 sensor (Chapter
Eight).
DTC P0134, P0154: O2 SENSOR OPEN/NOT RESPONDING HIGH (2010-2011 MODELS)
Figure
140 NOTE:
1. Use breakout box (part No. HD-43876) as noted in chart.
2. The check engine lamp does not illuminate when an O2 DTC is set. The codes appear only when Speedometer
Self-Diagnosis (Figure 41) is performed. O2 sensor DTCs may appear during the break-in period. Clear and
ignore these codes until the break-in period is completed.
Disconnect electrical
connector from front O2
sensor or rear O2 sensor. Turn
ignition switch to IGN., and
check for voltage between
terminal 1 and ground of the
affected sensor. Is voltage
greater than 5.5 volts?
Voltage greater than Voltage greater than 4.0 Voltage less than 4 volt.
5.5 volts. volts, but less than 5.5 volts.
On front cylinder, check
for continuity between
On front O2 sensor, locate
sensor connector
and repair short to voltage Turn ignition switch off.
terminal 1 and breakout
on pink/orange wire. Connect breakout box to
box 8.
On rear O2 sensor, locate the ECM, but leave the
On rear cylinder, check
and repair short to voltage ECM disconnected. Check
for continuity between
on pink/green wire. for continuity between
sensor connector
O2 sensor terminal 2 on
terminal 1 and breakout
the affected sensor and
box 23. Is continuity
breakout box terminal 26. Is
present?
continuity present?
Check for intermittents by performing Turn the ignition switch to IGN. Check for battery
the Wiggle Test (Chapter Two). Are voltage between terminal 1 (light green/red) of active
there any intermittents? intake solenoid connector and ground. Is there voltage?
Repair intermittent. Measure the resistance Check for battery voltage at the M terminal of
between terminals 1 the Engine Control fuse. Is there voltage?
and 2 of the active
intake solenoid. What Battery voltage present. No battery voltage.
is the result?
Solenoid OK, replace ECM Turn ignition switch off and disconnect active intake solenoid
(Chapter Nine). connector. Check for resistance across solenoid terminals 1
and 2. Is resistance between 16-20 ohms?
Locate and repair short to Remove engine control fuse. Check for
ground on gray/orange wire. continuity between fuse terminal O and
ground. Is there continuity?
Locate and repair short to Check for continuity between engine control
ground in light green/red wire. fuse terminal O and active intake solenoid
connector terminal 1. Is continuity present?
For code P1475, turn the ignition switch to For code P1477. For code P1478.
IGN., and then check for voltage on each side
of the Engine Control fuse. Is there voltage?
Disconnect the breakout box from the ECM. Disconnect the breakout box from
Leave the ECM harness connected to the the ECM. Leave the ECM harness
breakout box. Turn the ignition switch to connected to the breakout box. Check
IGN., and check voltage between breakout for continuity between terminal 4 in
box terminal 1 and ground. Is there voltage? active exhaust actuator connector and
ground. Is there continuity?
Voltage present. No voltage.
Continuity present. No continuity.
Repair the short to voltage on Replace the ECM
the violet/blue wire between (Chapter Nine.) Repair the short to ground Replace the ECM
ECM connector and active on the violet/blue wire (Chapter Nine).
exhaust actuator connector. between ECM connector
and active exhaust
Turn the ignition switch off. Check for actuator connector.
continuity between terminal 4 of active
exhaust connector and breakout box
terminal 1. Is there continuity?
Continuity present. No continuity. Connect the breakout box to the ECM connector, but
leave the ECM disconnected. Disconnect connector
Set the engine stop/run switch to RUN, and Repair the break from the active exhaust actuator. While wiggling the
turn the ignition switch to IGN. Connect in the violet/blue harness, check for continuity between terminal 3 in
a digital voltmeter between breakout box wire between active exhaust actuator connector and breakout box
terminals 1 (positive test lead) and 10 ECM connector terminal 20. Is there continuity?
(negative test lead). Connect a jumper to and active
breakout box terminals 20 and 28 while exhaust actuator Continuity present. No continuity.
watching the voltmeter. Each time the connector.
jumper is connected, the valve should Connect the free end of the Repair the break
open and voltage should drop from 4.5-5.5 breakout box to the ECM. While in the violet/
volts to less than 1.0 volt. Does this occur? wiggling the harness, check for orange wire
continuity between terminal 3 between active
Yes. No. in active exhaust connector and exhaust actuator
chassis ground. Is there continuity? connector and
Clear the DTCs. Shift the transmission Replace the active ECM connector.
into neutral and run the engine between exhaust actuator
1500-2500 rpm. The valve should close at (Chapter Four).
engine speeds above 1800 rpm, and open Continuity present. No continuity.
when speed drops below 1600 rpm. Does
the valve operate properly with no DTCs? While wiggling the harness, check Replace the ECM
for continuity between breakout (Chapter Nine).
The valve does not operate The valve operates properly, box terminal 20 (2007 models) or
properly or the DTC returns. and no DTC returns. terminal 21 (2008-2009 models) and
chassis ground. Is there continuity?
Replace the ECM System OK. The problem may
(Chapter Nine). be caused by intermittents. Continuity present. No continuity.
Check for corrosion or moisture
in ECM connector or active Repair the short to ground Replace the active
exhaust connector. Repair on the violet/orange wire exhaust actuator
damage as necessary. between active exhaust (Chapter Four).
actuator connector and
ECM connector.
Connect active Locate and repair Replace ECM (Chapter Locate and repair
exhaust actuator. Turn break in violet/blue Nine). short to ground on
ignition switch to IGN., wire. violet/blue wire.
and set engine stop/
run switch to RUN.
Connect a jumper wire
between breakout box
terminals 20 and 28
several times. Does
the voltage change
less than 1 volt and
does the active
exhaust actuator valve
open each time?
Voltage present. No voltage.
Yes. No.
Yes. No.
Yes. No.
Replace jiffy stand Correctly install the Repair the open. Disconnect the connector from
interlock sensor interlock sensor the neutral switch. Check for
(Chapter Nine). (Chapter Nine) or the continuity between terminals A
jiffy stand (Chapter and B in the neutral switch. The
Fourteen). switch should have continuity
when the transmission is
in neutral; it should have
no continuity when the
transmission is in gear. Does the
switch function correctly?
Replace the jiffy stand interlock Locate and repair break in green/
sensor (Chapter Nine). brown wire.
DTC P1502: JIFFY STAND interlock SENSOR HIGH (2008-2009 HDI MODELS)
Figure
151 NOTE:
1. Use breakout box (part No. HD-48637) as noted in chart.
2. Use the harness connector test kit (part No. HD-41404-B), or equivalent test probes, to test terminals within connectors.
Turn the ignition switch to IGN., and then set Repair the break in
the engine stop/run switch to RUN. Check for the black/green wire.
voltage at terminal 1 of jiffy stand interlock
sensor connector. Is there voltage?
Turn the ignition switch Turn the ignition switch off. Repair short to Connect breakout box
off. Connect breakout box Connect breakout box to the ground. to the ECM connector,
to the ECM connector, but ECM connector, but leave but leave the ECM
leave the ECM disconnected. the ECM disconnected. disconnected. Check for
Check for continuity between Turn the ignition switch to continuity between terminal
breakout box terminal 9 IGN., and check for voltage 1 of jiffy stand interlock
and terminal 2 of jiffy stand on breakout box terminal 9 sensor connector and
interlock sensor connector. (positive test lead). Is there breakout box terminal 14. Is
Is there continuity? voltage? there continuity?
Connect the remaining Repair break in Repair the short Replace the ECM
breakout box connector to the the circuit. to voltage. (Chapter Nine).
ECM, and reconnect the jiffy
stand interlock sensor. Check
for voltage at breakout box
terminal 9 while the jiffy stand
is retracted (approximately
1.5-2.0 volts) and while it’s
extended (approximately 4.0-
4.5 volts). Is the voltage within
specification?
Turn the ignition switch to IGN., Repair the break in the black/
and engine stop/run switch green wire.
to RUN. Check for voltage at
terminal 1 of jiffy stand interlock
sensor connector. Is voltage
greater than 6 volts?
Pass. Fail.
Pass. Fail.
Perform the Total Current Disconnect the voltage regulator, and perform the
Draw Test (Chapter Two). Milliampere Draw Test (Chapter Two). What is the result?
What is the result?
Pass. Fail.
Pass. Fail.
Replace the Isolate the
Perform the Current Output Test Isolate the problem to a internally- problem to a
(Chapter Two). Current output should particular point in affected grounded stator particular point
exceed total current draw by a minimum circuit. Repair the component (Chapter Nine). in affected
of 3.5 amps. What is the result? and/or wiring. circuit. Repair
the component
Pass. Fail. and/or wiring.
Perform the Voltage Output Test Perform the Stator Tests (Chapter
(Chapter Two). What is the result? Two). What is the result?
System tests good. Check for Replace Perform the AC Replace the stator
the following: the voltage Output Test (Chapter (Chapter Nine).
1. Accessories on and regulator Two).
motorcycle not operated for a (Chapter Nine).
long period. Pass. Fail.
2. Accessories on when
motorcycle ridden very slowly Inspect the rotor. Is
for a long period. the rotor serviceable?
3. Battery self-discharged and/ Replace the voltage
or accessory draw because regulator (Chapter Nine), and
motorcycle not operated for a perform the Current Output
long period. Test. What is the result?
Pass. Fail.
Pass. Fail.
Check connections at the battery and
starter. Turn the ignition switch to IGN.
Press the starter switch to operate the Charge or
starter. What is the result? replace as
necessary.
Starter spins but Starter runs on. Starter stalls or Starter does not
does not engage. spins too slowly. operate.
Refer to Figure Disconnect the starter Refer to Figure Listen for audible
161. solenoid connector from the 162. clicks. Are there
starter. Check for 12 volts any sounds?
on the green wire when
the starter switch is NOT
pressed. Is there voltage?
Disconnect solenoid
connector from the starter.
Turn the ignition switch to
IGN. Measure the voltage on
the green wire at solenoid
connector terminal while
the starter switch is
pressed. Is there voltage?
Yes. No.
Check for continuity between Turn the ignition switch off. Disconnect the halves of
starter relay terminal 85 and the right handlebar switch connector. Use harness
chassis ground. Is there continuity? adapters to connect the black connectors of breakout
box between the halves of right handlebar switch
connector. Turn the ignition switch to IGN and press
the starter switch. Check for battery voltage at
Continuity present. No continuity. breakout box black terminal 6. Is there voltage?
Install a known good Check the continuity between Battery voltage present. Battery voltage not present.
starter relay or test starter relay terminal 85 and
the starter relay. terminal 9 on the TSM/TSSM/HFSM Repair the black/red wire Press the starter switch, and
connector (30). Is there continuity? from the starter switch to check for battery voltage at
the starter relay. breakout box black terminal
Continuity present. No continuity. 4. Is there voltage?
Disconnect the connector from Repair break in Battery voltage present. Battery voltage not present.
the TSM/TSSM/HFSM. Turn the the circuit.
ignition switch to IGN., and check Replace the Repair the wiring to
for battery voltage at terminal 9 starter switch the starter switch.
of TSM/TSSM/HFSM connector. Is (Chapter Nine).
there voltage?
Yes. No.
Repair break in
Replace the TSM/TSSM/HFSM (Chapter Nine).
the circuit.
Check for continuity Turn ignition switch off. Disconnect the halves of the right
between starter relay handlebar switch connector. Use harness connector test
terminal 85 and chassis kit to connect the black connectors of the breakout box
ground. Is there continuity? between the halves of right handlebar switch connector.
Turn the ignition switch to IGN., and press the starter
Continuity present. No continuity. switch. Check for continuity between breakout box black
terminals 4 and 6. Is there continuity?
Repair the short Replace the TSM/ Replace the Repair the break in
to voltage. TSSM/HFSM clutch switch black wire.
(Chapter Nine). (Chapter Nine).
STARTER TEST 4: NOTHING CLICKS (2008-2009 models)
Figure
159 NOTE:
1. Use breakout box (part No. HD-42682) as noted in chart.
2. Use the harness connector test kit (2008-2009 models: part No. HD-41404-B), or equivalent test probes, to test
terminals within connectors.
Yes. No.
Check for continuity Turn ignition switch off. Disconnect the halves of the right
between starter relay handlebar switch connector. Press the starter switch,
terminal 85 and chassis and check for continuity between terminals 4 and 6 in the
ground. Is there continuity? switch side of the connector. Is there continuity?
Install a known good Check for continuity between Press the starter switch, and Replace
starter relay (Chapter starter relay terminal 85 and check for battery voltage at starter switch
Nine) or test the starter terminal 9 on the TSM/TSSM/ terminal 3 of right handlebar (Chapter Nine).
relay (Chapter Two). HFSM connector. Is there switch connector. Is there
continuity? voltage?
Turn the ignition switch Disconnect the halves Replace the Repair the break
to IGN. Check for of the left handlebar neutral switch in the black wire
voltage on breakout switch connector. (Chapter Nine). between the neutral
box gray terminal 9. Is Check for continuity switch and ground.
there voltage? between breakout box
terminal 10 and terminal
7 in the harness side of Continuity present. No continuity.
left handlebar switch
connector. Is there
Check for continuity Repair the break in the
continuity?
between chassis black/red wire between
ground and terminal 8 left handlebar switch
in the harness side of connector and TSM/
left handlebar switch TSSM/HFSM connector.
Voltage present. No voltage.
connector. Is there
continuity?
Repair the short Replace the TSM/
to voltage on the TSSM/HFSM
tan/green wire. (Chapter Nine). Continuity present. No continuity.
Battery voltage
No battery voltage.
present.
Voltage drop Voltage drop equal Voltage drop Voltage drop equal
greater than 1 volt. to or less than 1 volt. greater than 1 volt. to or less than 1 volt.
Repeat the WOW No problem found. Battery voltage present. No battery voltage.
test while wiggling
the harnesses to Check the
locate intermittent. instrument fuse.
Check for continuity
between breakout box
terminal 2 and terminal Fuse blown. Fuse OK.
7 of connector. Is there
continuity? Repair the source Repair the break
of the problem, and in the orange wire
replace the fuse between terminal
Continuity present. No continuity. (Chapter Nine). 1 of tachometer
connector and the
While wiggling the harness, Repair the break instrument fuse.
check for continuity in the light green/
between breakout box violet wire.
terminal 7 and ground. Is
there continuity?
The problem is not Turn the ignition switch to IGN., and check
in the ACR. Check for battery voltage at terminal 1 of the
for other symptoms. front-cylinder ACR connector or terminal
1 of the rear-cylinder ACR connector.
Voltage must be measured within 2
seconds after the switch is turned on or
while cranking. Is there voltage?
Yes. No.
Yes. No.
Test light flashes on and off. Test lamp did not stay on Test lamp stays on steady.
steady.
Test lamp flashes. Test lamp does not Disconnect rear ACR Replace the ECM
flash. solenoid connector. (Chapter Nine).
Check for continuity
Replace front and between connector
rear ACR solenoids Check for battery
terminal 2 and ground.
(Chapter Nine). voltage between
Is continuity present?
rear ACR solenoid
connector terminal 1
and ground. Is battery
voltage present?
Continuity present. No continuity.
Battery voltage Battery voltage not Locate and repair Replace front and
present. present. short to ground in rear ACR solenoids
violet/gray wire. (Chapter Nine).