METAL COAT WIRE FLAME SPRAY TORCH MODEL: 12M All Purpose Ferrous & Non-Ferrous Coating 15G, 11G, 1/8" (3.17mm) 3/16" (4.76mm) WIREWire Flame Spray Process The wire is fed in to the front of torch through air _ which provides combustible heat source. The molten driven turbine, Fuel gas and oxygen is proper and _ metal is atomized and propelled by compressed air in safely mixed in siphon plug gas head assembly the formof fine metal spray for coating on job surface. 5° MINIMUM (127 end (MINIMUM 205 en) arowzeD i i comesnonn ey | sae eee Ne \ uerwe yy, warenta premaneoense ‘characrerismic CMinoUS WH CONE OF BALANCED Gas Nozzle and AirCap | 2, Gas Head Assembly and Siphon Plug | 3, Torch Handle 4. Valve Handle Assembly 5. Torch Mounting Stud 6. Fuel Gas Connection (Onygen Connection 8. Air Connection 9. Turbine & Wire Drive Unit 10. Srubber Assembly Typical Spray Rate with 1/8” wire (For Guidance Purpose Only) Aluminium :5.0 Kg./Hour eae, Copper :10.9 Kg,/Hour Zine 214.0 Kg./Hour wire dameter and fuel gas Nickel 24.5 Kg./Hour while ordering the Torch. Carbon Steel: 5.9 Kg./Hour Molybdenum: 3.5 Kg./HourSpray Coating Wires Generally all metals and metal alloys in wire form are Alloy etc, Standard Wire used are 1/8" (3.17mm), used for spray coating i.e. Zinc, Copper, Aluminium, 5/32" (3.97mm), 3/16" (4.76mm). Brass, Steel, Stainless Steel, Molybdenum, Nickel Combustion Gases Used The combustion gases used are oxygen and fuel gas such acetylene, LPG, propane etc. CONVERSION KIT Operation Manual Te pumide Ant Coreion Coa er ene 3 Teprovide Ant.Corrosion Coating Wire Size Standard 178° @.17 mm) To Improve Wear Resistance Properties Wire Size Optional 186, 116, 9/16" 76mm) 3 Te Reclaim Worn out Parts Gasses Used Oxygen an Fuel Gas Fuel Gos ‘cetylone or LPG /Propane ote. 5 To Enhance Electrical Conductivity Compressed Air 35 OFM at 75 psi (6 bar Se Tocreate Thermal Bare Coating ‘Net Weight Approx 2.7 Kg. (Torch Only) Shipping Weight ‘Approx 6 Ka To Decorate Articles of varied Material “Torch is eunplled with standard spares and tool ki. WIRE FLAME SPRAY TORCH - COMPLETE INSTALLATIONSaeed OPTIONAL ACCESSORIES Gas Control Unit Consist of Gas Regulator with G) G) pressure gauge for regulating gas flow towire Flame Spray Torch. Ithas two pressure gauge to indicate cylinderand delivery pressure. Air Control Unit Consist of air filter cum regulator for secondary filtration and regulating air flow to wire flame spray Torch. An additional outlet provides connections for operator’shelmet Pressure x¥9en $0.88 Pressure Rating: 10 Bar Rating, UPG/Propane : 06 Bar Acetylene: 2.5 Bar Hose Kit Extension Nozzles The 2620910 nozzles are ——— spray on ap hollow surface & cavities where spray torch has no direct accessibility. Different lengths are available configuration. HAND Gloves Consist of Hose to connect oxygen cylinder & fuel gas cylinder with gas flowmeter to spray torch. OnygenHose - Blue 347 Mrs Fuel Gas Hose -Red : 347 Mirs. 1 FEET Air Hose = Black :7 Mtrs Length: 2 FEET 3 FEET Safety Wears = B METALLIZING HELMET coact= AIR BREATHER, HELMET AIR CONDITIONERSTO SPARE PARTS LIST (12M WIRE FLAME SPRAY TORCH) DESCRIPTION AIR CAP BODY SIPHON PLUG-LARGE GAUGE ACETYLENE SIPHON PLUG-LARGE GAUGE PROPANE/LPG. EAAIR CAP (2) EC AIR CAP (2) AHAIR CAP (2) CHAIR CAP (2) AB FAN SPRAY AIR CAP (2) CD FAN SPRAY AIR CAP (2) GAS HEAD ASSEMBLY NOZZLE NUT (2) NOZZLE 3/16 ACETYELNE (2) NOZZLE 3/16 PROPANE (2) NOZZLE 1/8 ACETVELNE (2) NOZZLE 1/8 PROPANE (2) OL SIGHT PLUG ASSEMBLY ote 124-49) O-RING PART NO. 12M-4 12M-2-5, 12M-2-6 12M-3-EA 12M-3-EC 12M-3-AH 12M-3-CH 12M-4-AB 12M-4-CD 12M.5 12M-6 12M-7-42, 12M-7-43 12M-7-48, 12M-7-49 12M-10 12M-13 = = = 7 we oO DESCRIPTION PARTNO. ITEM COUNTER SHAFT PLUG count 12M-14 VALVE CORE O-RINGS. 12M-14 Seen 204) 12M-16 fa FRONT WIRE GUIDE 3/16" 12M.23-3/16 FRONT WIRE GUIDE 1/8" 12M.23-1/8 REAR WIRE GUIDE ASSEMBLY 3/18" (PLAIN) eg REAR WIRE GUIDE ASSEMBLY = 1/8" PLAIN) EEA) SET SCREW FOR REAR WIRE ses 12M-25 = UPPER DRIVE ROLL AXLE SCREW. 12M-26 at GUN HANDLE SCREW 128 DRIVE ROLL CARRIER Bvor Pn a GUN HANDLE MOUNTING SCREW BEARING COVER MOUNTING — Beanin 12M-31 VALVE HANDLE SCREWSBE TEC SPARE PARTS LIST (12M WIRE FLAME SPRAY TORCH) DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ITEM UPPER DRIVE ROLL 3/16" 12M-92-8/18 OIL SIGHT PLUG O-RING SEAL 12M-49 UPPER DRIVE ROLL 1/8” 12M-32-1/8 GREASE PLUG SCREW 12M-50 UPPER DRIVE ROLL GEAR 12M.33 REAR BEARING RETAINER 12M-51 UPPER DRIVE ROLL SCREW 12M-34 RETAINER PLUG 12M.52 LOWER DRIVE ROLL 3/16" 12M-35-3/16 TURBINE/GEAR COVER SCREW 12M-23 TURBINE ROTOR, LOWER DRIVE ROLL 1/8" 12M.35-1/8 Citing 12437) 12M.54 $ , =~ 2D & a LOWER DRIVE GEAR S/16" —12M.96-3/16 @ GEAR COVER GASKET 12M.58 co —___ ee 12M87 @ = = el LOWER DRIVE GEAR 1/8" 12M.36-1/8 GEAR COVER 12M-56 UPPER DRIVE ROLL AXLE 12M-37 BEARING FOLLOWER 12M-39 eho aia, vemos 12M-59 MOUNTING STUD 12M-40 PUMP HOUSING 12M-60 MOUNTING STUD ROLLPIN. 12M) =m BUMP HOUSING MOUNTING aM4.61 VALVE CORE 12Mo43 GEPRRP FUME HOUSING LOCK 12M-62 o-nING 12M-44 oO DOWEL PINFORMOUNTING 4944.63 VALVE HANDLE ASSEMBLY = 12M-45 YING SPRING 12M.64 O-RING 12M.46 oO DRIVE SHAFT 12M.65 BEARING COVER var Sly BEARING COVER GASKET 12-48 a DIVE SHAFT GEAR 12M-66STO SPARE PARTS LIST (12M WIRE FLAME SPRAY TORCH) DESCRIPTION ‘SET SCREW FOR TURBINE ROTOR GEAR SET SCREW SET SCREW DRIVE SHAFT SEAL. RIGHT BALL BEARING FOR, DRIVE SHAFT FRONT AND REAR BALL BEARING FOR COUNTER SHAFT LEFT BALL BEARING FOR DRIVE SHAFT RING NAME PLATE RIGHT BALL BEARING FOR TURBINE SHAFT WASHER FOR BRAKE DISC RETURN SPRING. BRAKE DISC RETUAN SPRING. TURBINE COVER BRAKE DISC ‘O-RING OIL SEAL BOBBIN OIL SEAL SLEEVE OL SEAL WASHER LEFT BALL BEARING FOR TURBINE SHAFT PART NO. 12M.67 12M-68 12M-69 12M-70 12M-71 12M-73 12M-74 12M-76 12M-77 12M-78 12M-79 12M-80 12M-81 12M-82 12M-83 ITEM @cofe08G=000 @ 00 DESCRIPTION NUT FOR COUNTER SHAFT FRONT BEARING. NUT FOR LEFT BEARING CONTROL RING ‘SPIDER ASSEMBLY DETENT SPRING. ‘SCREW FOR RING NAMEPLATE (COUNTER SHAFT ‘TURBINE SHAFT, HIGH SPEED ‘TURBINE SHAFT, STANDARD ‘COUNTER SHAFT GEAR HIGH SPEED COUNTER SHAFT GEAR STANDARD GAS HEAD MOUNTING ‘SCREW REAR GAS HEAD MOUNTING ‘SCREW FRONT FACE BLOCK SPRING SOCKET WRENCH LIGHTER, ‘TURBINE SHAFT BEARING. NUT-RIGHT PART NO. 12M.84 12M-85 12M-86 12M-87 12M-89 12M-91 12M-92-H. 12M-92-S. 12M-93-H. 12M-93-H. 12M-96 12M.97 12M-98 12M-99 12M-100 12M-101 12M-102 ITEMSBE TEC SPARE PARTS LIST (12M WIRE FLAME SPRAY TORCH) DESCRIPTION DRIVE ROLL TOOL, FIXING TOOL ‘SCREW DRIVER, ‘SPANNER NOZZLE O-RING, LARGE NOZZLE O-RING, SMALL (GEAR LUBE VALVE LUBE ‘SPANNER (13 x 17) CLEANING WIRE KIT ‘SUPPORT BLOCK MOUNTING SCREW SNUBBER ASSEMBLY 1/8” SNUBBER ASSEMBLY 3/16" ROLLER SPRING. PUSH ROD TOOL POST FIXTURE CLAMP SHAFT HOUSING CLAMP SHAFT PART NO. 12M-103 12M-104 12M-105 12M-108 12M-108 12M-108 12M-110 12M-111 12M-114 12M-117 12M.118. 78 12M.118. 3/16 12M-119 12M-123 12M-124 12M-126 12M-127 ITEM DESCRIPTION PIN, PUSH ROD SEAL HANDLE ASSEMBLY LockING ScREW ‘SPRING CAP SET SCREW CAM FOLLOWER ASSEMBLY DRIVE ROLL FOLLOWER, DRIVE ROLL CARRIER ‘SUPPORT BLOCK SUB ASSY. ‘SUPPORT BLOCK COMPLETE REAR WIRE GUIDE 3/16 (Plain) REAR WIRE GUIDE 1/8 (Plain) STRAIN RELIEF ASSEMBLY STRAIN RELIEF BUSHING COVER MOUNTING SCREW FIXTURE BAR FACE BLOCK MFG. SCREW PART NO. ITEM 12M-128 12M-128 12M-130 12M-131 12M-132 12M-133 12M-134 12M-135 12M-136 12M-139 12M-139A PRAIosardo| 12M-140 12M-141 12M.143 semen Me age 12M150 12M-156 SQSTO SPARE PARTS LIST (12M WIRE FLAME SPRAY TORCH) DESCRIPTION PARTNO. TEM DESCRIPTION PARTNO. TEM wos CONNECTION texta87 HOSE CONNEC 1oM4157 SQ GUIDE INSERT 3/16 we ou goa. nasenalv ; Se ea, | semeton culoe nsea 8 vawasr SING nsenatsoms 1263 snveaINe REAR uIDe sie 12M188 = tatee PLUNGER re cansOngen —_12M105 sxveaineneancuine ve 12M SIPHON PLUG AND NOZZLE O-RING PACKAGE 12M-190 Cotes 12614, 12108, 126-100) PLUNGER (ain) 12M.166 PLUNGER O-Ring SIPHON PLUG ASSEMBLY (Fusl, Gas & Oxygen) Oo 1/8, PROPANE PLUNGER O-Fig wo ram1so C= SIRHONPLUGASSEMBLY yay 209.3 PLUNGER SEAL O-AING siPHiow PuuG assewety eet ee revi OQ Sinvounc vM200-4 12M-168 12M.200-2 PLUNGER SPRING romaTi YN) SPHONPLUGASSEMBLY —yoay 200.5 DETENT PIN 12M-173 HEX ALLEN KEY 2mm 12M-202 DETENT PIN SPRING. 12M-174 HEX ALLEN KEY 3mm 12M-240 HANDLE WASHER 12M-175 SPRING RETAINER 12M-241 VALVE CORE STOP SCREW 12M.173 SNUBBER SPRINGHOUSING 12.243 GAS HEAD VALVE O-RING PACKAGE (Conpletesetof O-Ring 12-184 for 10M Gas eas) SPRING 12M-245 PLUG SCREW O-RING. OIL SEAL SPRING. 12M-283 12M-186 am HOSE CONNECTION Block 12-176 ffl. router tam-242 as PLUNGER O-RING (AIR)3GFM GAS FLOW METER GAS FLOW METER FOR FLAME SPRAY WIRE & POWDER The 3GFM Gas Flow Meter is a highly accurate and reliable instrument for regulating and measuring the flow of both oxygen and fuel gas in a manual powder or wire combustion spray system Pon iat The 3GFM has precision needle valves, actuated by adjustment knobs on the front panel, that control the flow of gas. As an additional safety feature, each meter incorporates a check valve in the piping from the meter outlet to the combustion spray gun, which protects against high back pressure that could result from gun backfire and prevents any possibility of mixing of the process gases. Features & Benefits: ‘© Precise: Provides precision metering of process gas flow forconsistent results © Versatile: Can be used with a choice of fuel gases to accommodate different applications and productionneeds © Safe: Built in safety features, such as check. valves, and plastic shields for safe operation © Safe connection system: Fuel and oxygen connectionsare threaded in the opposite direction from one another, to prevent improper hookup ‘© Convenient: Easily mounts on awall © Easy to read: Sliding indicators and flow units in both NLPMand SCFH + OXYGEN * FUEL » ACETYLENE + LPG / PROPANE = HYDROGEN = MAPP2GFM GAS FLOW METER GAS FLOW METER FOR FLAME SPRAY WIRE & POWDER * OXYGEN * FUEL » ACETYLENE * LPG / PROPANE + HYDROGEN = MAPP The 2GFM Gas Flow Meter is a highly accurate and reliable gas. As an additional safety feature, each meter incorporates instrument for regulating and measuring the flow of both a check valve in the piping from the meter outlet to the oxygen and fuel gas in a manual powder or wire combustion combustion spray gun. which protects against high back spray system pressure that could result from gun backfire and prevents any The 2GFM has precision needle valves, actuated by possibilty of mixing ofthe process gases. adjustment knobs on the front panel, that control the flow of3AFM AIR FLOW METER of compressed a manual powder or wire combustion spray system, The 3AFM Air Flow meter has a precision needle valve, actuated by and adjustment knob on the front panel, that controls the flow of air. Readout is provided in both Metric (NLPM) and US. Customary (SCFM) units A slide indicator, which can be clamped in place, is provided on the meter to indicate the proper air flow setting. This allows an easy and quick check of process air flow at a distance and without the need to read the exact scale marking. Hook up and use of the 3AFM is simple, and it can be wall-mounted at a location that is convenient for the operator. General Description: The 3AFM Air Flowmeter incorporates a stable float that maintains a steady position without excessive bounce, Observation of the air flow during operation can warn the operator of possible obstructions or leaks in the air supply. The use of the sliding pointer indicator facilitates monitoring of the air flow for such an event. The SAFM has been designed for use with clean, dry and oil-free compressed air, supplied from an air compressor or cylinders. Whatever the source of the compressed air, it is important that appropriate pressure regulators be used upstream from the SAFM unit. Features and Benefits: ‘Easy to read: Sliding indicator and flow units ‘Rugged design: Built for long service life with in both NLPM and SCFM very little maintenance ‘* Precise: Provides precision metering of ‘* Complete: Supplied with air hose for connection compressed air flow for consistent results Bair eunpy * Safe: Built in safety features, plastic shields for safe operation ‘© Convenient: Easily mounts on a wallWIRE CONTROL UNIT e Control Unit Wire Control Unit is designed to hold a standard wire coil, straighten it as it uncoils, and feed it to the gun under controlled tension. For proper wire combustion spraying, the wire must extend straight from the gun nozzle and remain centered in the flame. Yet, the typical wire material is packaged such that wire retains a‘set” or curvature ituncoils. The efficient straightening action of the assures fast spraying speeds and prevents wear on gears, wire nozzles, and wire guides. The Wire Control Unit equipped with solid ball bearing rollers that are lifetime greased-packed and sealed. It takes wire from the reel ‘ in the proper direction and removes curvature from any wire type, size and degree of stiffness. Efficient straightening means faster spraying speeds and less. damage tothe gun parts. General Description : The Wire Control Unit is easy to handle: © Astrong, rugged brake spring adjusts over a wide range of tensions. © Straightening action is controlled with an easy-to-use clamp handle. © Anefficient outer hoop keeps wire on the arms; it cannot ride off, get tangled or hooked. © Construction is all metal. Tough tripod legs of heavy steel tubing prevents tipping Features and Benet © Guarantees fastest spraying speeds using all types of wire, ‘@ Removes curvature from any type of wire, any size, and any degree of hardness ‘@ Reduces wear of the gears, nozzle, and wire guide of the flame spray tourch, ‘© Optimizes spraying performance by straightening the wire as it uncoils,METAL COAT OTHER PRODUCT RANGE & CONSUMABLES ¥ WIRE FLAME SPRAY TORCH WIRE FLAME SPRAY TORCH WIRE FLAME SPRAYTORCH ARC SPRAY TORCH 14M kM AIR ORIVE ARC SPRAY TORCH ARC SPRAY TORCH FLAMESPRAY POWDER TORCH FLAME SPRAY POWDER TORCH ‘AC DRIVE Dc ORE ‘SPA PMet SPRAY & FUSE POWDER FEEDER — TWIN POWDER FEEDER sT-100 a & WIRES SPRAY BOOTH TURN TABLE HVOF CONTROL CONSOLEHO. A Works ° gee B-45.46, Industrial Est Jodhpur - 342 003, +91 93140 28848 +91 98290 2780 +91-291-2641325, metalcoat291@yshoo.in jajasthan) INDIA