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Ge Aespire7100 Technical Referance Manual
Ge Aespire7100 Technical Referance Manual
Ge Aespire7100 Technical Referance Manual
•
Aespire 7100
Datex-Ohmeda products have unitserial numbers with coded logic which indicates a ...-...
product group code , the year of manufacture, and a sequential unit number for _
identification. Th e serial number can be in one of two formats. ·胃F
08/07 Mll10140
Technical Reference Manual
Ml110140ω:/07
Aespire 7100
Important
Th e information contained in this Technical Reference manual pertains only ωthose
models of products which are marketed by Datex-Ohmeda as ofthe effective date of
this manual or the latest revision thereof. Th is Technical Reference manual was
prepared for exclusive use by Datex-Ohmeda service personnel in light of their training
and experience as well as the availability to them of parts , proper tools and test
equipment Consequently, Datex-Ohmeda provides this Technical Reference manual to
its customers purely as a business convenience and for the customer' s general
information only without warranty of the results with respectto any application of such
information. Furthermore , because ofthe wide variety of circumstances underwhich
maintenance and repair activities may be performed and the unique nature of each
individual's own experience , capacity, and qualifications, the fact that customer has
received such information from Datex-Ohmeda does not imply in anyway that Datex-
Ohmeda deems said individual to be qualified to perform any such maintenance or
repair service. Moreover, it should not be assumed that every acceptable test and
safety procedure or method , precaution , tool , equipmentor device is referred to within ,
or that abnormal or unusual circumstances, may not warrant or suggest different or
additional procedures or requirements.
Th is manual is su 国ectωperiodic review, update and revision. Customers are
cautioned to obtain and consult the latest revision before undertaking any service of
the equipmen t. Comments and suggestions on this manual are invited from our
customers. Send your comments and suggestions to the Manager ofTechnical
Communications, Datex-Ohmeda , Ohmeda Drive , PO Box 7550 , Madison , Wisconsin
53707.
Lh. CAUTl ON Servicing ofthis product in accordance with this Technical Reference manual
should never be undertaken in the absence of proper tools, test equipment and
the most recent revision to this service manual which is clearly and thoroughly
understood.
Technical Competence
Th e procedures described in this Technical Reference manual should be performed by
trained and authorized personnel only. Maintenance should only be undertaken by
competent individuals who have a general knowledge of and experience with devices of
this nature. No repairs should ever be undertaken or a忧empted by anyone not having
such qualifications.
Datex-Ohmeda strongly recommends using only genuine replacement parts,
manufactured or sold by Datex-Ohmeda for all repair parts replacements.
Read completely through each step in every procedure before starting the procedure;
any exceptions may result in a failure to properly and safely complete the a忧:empted
procedure.
08;07 Ml 1l0140
Table of Contents
Impo此ant..................................................................... .ii
Technical Competence . ...................... ............................... .... .ii
llntroductlon
1. 1 What this manual includes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.2 Standard service procedures . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.2.1 User' s Reference Manuals . . . . . .. . . .. .•. . . .. .. .. . . . . " . . .. •. .. . . .•. . .. .1-3
1.2.2 Software versions . . . .. . .. . . .. .. . . .. .. . . . . .. .. .. . .. . . . . .. .. .. . . . .. . .. .1-3
1.2.3 Ventilatortests ....................•...............................• .1-3
1.3 Overview .. . . . . . . . . .. .. . . . . . ... . . .. ... . . .. .. . . .. .. .. . . . . .. . . .. . . . . . ... .. .. .1-4
1.3.1 Aespire 100 ....................................................... .1-4
1.3.2 S/5 ProTIVA ....................................................... .1-4
1. 4 Configuration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
1. 4.1 Standard con自guration .............................................. .1-5
1.4.20p回 ons ........................................................... .1-5
1.5 Components .••....•.......•.....•••...........•.......•................• .1-5
1. 6 Symbols used in the manual oron the equipment. . ..•. .. .. .... . .. . .•. .. .. .••.. 1-10
2 Theory of Operatlon
2.1 Theoryoverview ................................... ........................ .2-2
2.2 Gas 何owthrough the anesthesia machine ..................................... .2-2
2.2.1 Overview .......................................................... .2-2
2.2.2 Physical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2.2.3 Suction regulators •................................................. .2-7
2.2.4 System switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.2.5 Flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.3 Flow through the breathing system .......................................... 2-11
2.3.1 Overview offlow paths .. .... ...................... ....... ...... ..... 2-11
2.3.2 Manual ventilation.. .. . . .. . . . . . . .. . . . . .. . . . . . . .. . . . . .. . . .. .. .. . . . . .. 2-12
2.3.3 Mechanical ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.3.4 Fresh gas and O2 flush flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2.4 General Description ...................................................... 2-24
2.5 7100ventilatorfeatures......................... ........ ............. ..... 2-25
2.5.1 Safetyfeatures ............. ....... .................... ....... .... . 2-25
2.67100 ventilator components . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . • . . . . . . . . . . . . . .. 2-26
2.6.1 Control Module (color display) ....................................... 2-27
2.6.2 Control Module (non-color display) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.6.3 Monitoring interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.6.4 Serial interface .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.6.5 The Pneumatic Vent Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.7 Electronic and electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
2.7.1 The Aespire 7100 ventilatorfunctional blocks . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-31
2.7.2 Power Supply ..................................................... 2-32
2.7.3 Sealed Lead Acid Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2.7.4 Control Board ..................................................... 2-33
2.7.5 Monitoring interface .. .. . . . . . .. . .. . . . . .. .. . . . . .. .. . . .. .. .. .. . . .. . . .. 2-37
2.7.6 Serial interface .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Iv 08;07 Ml110140
Table of Contents
3 Checkout Procedure
3.1 Ventilator post-service checkout ............................................. .3-2
3.2lnspect 伽 e system ........................................................ .3-2
3.3 Pipeline and cylindertests ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.4 Flow control tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.4.1 With O2 monitoring....................... .................... ....... .3-4
3.4.2 Without O2 monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-6
3.5 Pressure relieftests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.6 O2 supply alarm test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.7 Flush FlowTest............................................................ .3-8
3.8 Vaporizer back pressure test ............................................... 3-10
3.9 Low-p 陪ssure leaktest .................................................... 3-11
3.9.1 Negative low-pressure leak test ...................................... 3-11
3.9.2 ISO or BSI standard low-pressure leak test ............................. 3-12
3.10 Alarm tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-14
3.11 Breathingsystemtests................................................... 3-16
3.12 Auxiliary02 t1 owmetertests ...............................................3-18
3.13lntegrated Suction Regulatortests ......................................... 3-18
3.14Powerfailuretest ....................................................... 3-19
3.15 Electrical safetytests .................................................... 3-19
Ml110140 08/07 v
Aespire 7100
5 Callbratlon
5.1 Primary Regulators ......................................................... 5-2
5. 1. 1Testsetup ......................................................... .5-2
5. 1.2 Testing Primary Regu lators …........................................ .5-3
5. 1. 3 Adjusting Primary Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5.2 Secondary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
5.2.1 Testin g/Adjusting Secondary Regulators or Balance Regulators . . . . . . . . . . . . . .5-7
5.3 Flowmeter Needle Valve Calibration .......................................... .5-8
5.3.102 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-8
5.3.2 N20 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . .. 5-10
5.3.3 Air Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-14
5.4 Li nk system calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-17
5.5 O2 Flush Regulator ....................................................... 5-22
5.6Ai 阳ay pressure gauge .................................................... 5-23
5.6.1 Zero the pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-23
5.6.2 Checking the pressure gauge accu 阳 cy ................................ 5-24
VI 08/07 Mll10140
Table of Contents
7 Troubleshootlng
7.1 GeneralTroubleshooting. .. . . .. .. . . . . ... . .. .. ... . .. ... . . . . ... . .. .... .. .. . .. . .7-2
7.2 BreathingSystem LeakTest Guide. .. .. .. . . . . . ... . . ..••. . . . . .. . . . . .•. . . . .. ... . .7-4
7.2.1 Breathingsystem leaktest....................... ............... ...... .7-5
7.2.2 BreathingSystem Troubleshooting Flowcharts ............................7-7
7.2.3 Leak lsola甘 on Tests ........................•.............•......... 7-12
7.3 Troubleshooting guide ....................................................在28
7.4 Alarm and Error messages ......... . . . .. .. . . .. .. .. . . .. . . . . . . .. .. . ... .. . . . .. 7-30
7.5 Troubleshooting Flowcharts .. .. .... .. .... .. .... . . .. .... .. . . .. . . . . .. . . . .. .., 7-41
7.5.1 Ventilator assessment process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-41
7.5.2 No displaytroubleshooting. …………………………………… 7-42
7.5.3Inaccurate volume ventilation troubleshooting. . . .. . . . . . . .. . . . . .. . .. . . .., 7-43
7.5.4 VMB board evaluation .............................................. 7-44
7.5.5 No ventilation troubleshooting. ………………………………… 7-45
7.5.6 High intrinsic PEEP troubleshooting. …………………………….. 7-46
850甜ware Installatlon
8.1 Before installing new software or replacing the Control Board •...................• .8-2
8. 1. 1 KeyjBID label (Key Code) ............................................ .8-3
8.2 After replacingthe Control Board orthe Control Module .......................... .8-4
8.2.1 Calibration and Checkout ............................................ .8-5
8.3So阳are Installation .. . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
9 Repalr Procedures
9.1 Howto bleed gas pressure from the machine . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .. .. .9-4
9.2 Howto remove the rear panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .9-4
9.2.1 To remove the rear upper panel . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. .9-4
9.2.2 To remove the lower access panels.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .9-4
9.3 Howto remove thetabletop .. . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. .9-5
9.4 Servicing the pipeline inlet manifold components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
9.4.1 Replace pipeline inlet filter ........................................... .9-6
9.4 .2 Replace pipeline inletcheckvalve ..................................... .9-6
9.4.3 Replace the inlet manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .9-7
9.5 Service the cylinder supply modules . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. .9-8
9.5.1 Ti ghtening procedure for high-pressure tube 币ttings . . . . . . . . . . . . . . . . . . . . . .. .9-8
9.5.2 Replace primary regulator module (complete replacement) .................9-8
9.5.3 Replace cylinder inlet filter ........................................... .9-9
9.5.4 Replace cylinder check valve. . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .. . . . . .. .9-9
9.5.5 Replace 3 时 -gas cylinder supply module .. .. . .. .. . .. .. .. . .. .. . .. .. .. .. . 9-10
9.6 Replace system switch assembly . . . . . . . . . . . . . . . . . .…………………….. 9-11
9.7 Service the flowmeter module .............................................. 9-13
9.7.1 Remove front flowmeter panel shield .................................. 9-13
9.7.2 Remove flowtubes for cleaning or replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.7.3 Remove complete flowmeter head .. .. .. .. . .. . .. .. .. .. .. . .. . . .. .. .. ... 9-15
9.7.4 Replaceflowmetermodules ......................................... 9-16
9.7.5 Replace flowmeterframe . . . . . . . .……………………………… 9-20
9.7.6 Replace O2 supply switch ........................................... 9-21
9.7.7 Checkout procedure for O2 supply switch .............................. 9-21
9.7.8 Replace secondary regulator manifold or balance regulator manifold ....... 9-22
9.7.9 Replace O2 or N2 0 needle valves (on machines with N2 0) . . . . . . . . . . . . . . . .. 9-23
9.7.10 Replace an Air needle valve on all machines or an O2 needle valve
on machines without N2 0 ........................................... 9-25
9.8 Service vaporizer manifold parts ........ .
Ml110140 08/07 U
Aespire 7100
x ω1/07 Ml110140
Table ofContents
Ml110140ω1/07 国
Notes
国i 08/07 Ml110140
llntroduction
In this section 1h is section provides a general overview ofthe Aespire 7100 line of anesthesia
machines.
1.1 What this manual includes . . . . . . . .. . . . .. . .. . . . .. . .. . .. . . . . . .. . . . . . .. .. . . .. . . .1-2
1. 2 Standard service procedures . . . . . . . . . . . .. . . . . . . . .. . . . . .. . . . . .. .. .. . . . . . . .. . . .1-3
1.2.1 Use r's Reference Manuals ...................... .......... .......... .. .1-3
1. 2.2 Software versions . . .. .. . . .. . . . . . . .. . . . . .. . . . . ...…..….... ........ .1-3
1.2.3 Ventilatortests ..................................................... .1-3
1.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . • .1-4
1.3.1 Aespire 100 ....................................................... .1-4
1.3.2 S/5 ProTl VA ....................................................... .1-4
1. 4Configur甜 on options ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . • .1-5
1.4.1 Sta ndard c。而guration ............................................... 1-5
1.4.20ptions ........................................................... .1-5
1.5 Components ..........................................•.................. .1-5
1.6 Symbols used in the manual oron the equipment .. . . .... . . . . .. . . .. ... . . .. . . ... 1-10
5/5 ProTlVA The ProTIVA machine is configured with s'恼 ndard Aespire machine
components , with the exception ofthe vaporizer manifold and the Ventilator/
Monitoring Display (7100 Control Module) mounting solution
(referto Section 10.5).
B Braun equipment is not covered in this manual. Refer to B B阳 un service
documen回tion.
Other equlpment Other equipment may be attached to the system on the display mount, the
top shelf, or on the side dovetail rails. Consult separate documentation
relative ωthese items for details.
1.2.1 User's Reference Some sections ofthis manual referyouωthe Use r's Reference Manual forthe
Manuals Aespire machine. To expedite repai邸, you must have, and be familiarwith ,由e
Use r' s Reference Manuals forthis produ ct.
Referto the Aespire Use r' s Reference Manual if you need further information
about the operation of the system.
1.2.2 Software verslons Th e revision level is displayed on the ventilator sta阳 p menu. Th is manual
includes test and calibration procedures for Revision 1.X and 2.X software.
1.2.3 Ventllator tests Service calibration functions let Datex-Ohmeda trained users and
Datex-Ohmeda service personnel perform ventilator setup functions , tests ,
calibration and measurements from the front panel display.
Normal operational tests , calibration , and troubleshooting can be performed
on your 7100 ventilatorwithout removing components from the system. Repair
may require removing the ventilator components from the anesthesia
machine.
&. WARNING Section 4 , "SeNice Mode Tests and Calibration" must be performed
whenever you access any internal component of the ventilator to verify
that all critical parts ofthe ventilator are still operational and within
specification.
&. WARNING Afterthe ventilator has been serviced , you must perform uposιSeNice
Checkout" to verify the entire anesthesia system is properly functioning
beforethes归tem can be retumed to clinical use.
Ml110140ω~ ~
Aespire 7100
1.3 Overview
Th e Aespire 7100 machine is a compact, integrated and intuitive anesthesia
delivery system. Th e ventilator portion provides mechanical ventilation to a
patient during surgery as well as monitoring and displaying various patient
parameters.
刊e system uses a microprocessor-controlled ventilatorwith internal
monitors, electronic PEEP, Volume Mode, and otheroptional features. A serial
interface permits communication to cardiovascular and respiratory gas
monitoring.
Note Configurations available for this product depend on local market and
standards requirements. IlI ustrations in this manual may not represent all
configurations ofthe product.
The Aespire machine is not suitable for use in an MRI environmen t.
1.3.1 Aesplre 100 The Aespire 100 machine is based on the standard Aespire 7100 machine
with the following exceptionsωavailable features or options:
• does not include the RS232 Seriallnterface
• does not include the Bi-Ievel LED light strip
• the 2 Vap manifold is standard (does not support 1 Vap manifold)
• not available with AC power outlets (area used by AC Inlet)
• uses 4-inch casters instead of 5-inch casters
1.3.25/5 ProTIVA The S/5 ProTIVA is a special adaptation ofthe Aespire 7100 machine (does
not include vaporizer manifold) for use with B Braun intravenous drug delivery
components.
1.4Con由guration options
1.5 Components
Th e following figures show the front and rear views ofthe machine.
Th ere are some differences between models.
Figure 1-1 • Aespire machine (frontview -Ieftside)
Figure 1-2 • Aespire machine (frontview - rightside)
Figure 1-3 • Aespire machine (rear view)
Figure 1-4 • S/5 ProTIVA with a typical B Braun fluid manager (fm) system
18
17
16
--··E-aE··········
Ra-a 唱
1
-a
2
啸-
, -Aau
2 4
s
e
1
y
1
2
3
匠。,。啼,
5
s
1. 刷刷latoνMonltorlng d比例町
2. 句rlnge pumps (3)
3. fmωn阳11.,
4. fm 创IIRputer
5. 阳 segment
因
On (power) Alarm silence
O 0仔 (power)
三只
Alarm silence
。 Standby
安 Type Bequipment
囚
Standby or preparatory state for part of Type BF equipment
O the equipment
Direct current
&A Attention , refer to product instructions,
IEC 60601-1
G•
Electrical input
-L Earth ground
。争 Electrical output
E Pneumatic input
专 Equipotential
曰争 Pneumatic output
Variability
4ζ二1
U Read top offloat
..c::It3口
Variability in steps
e Read to center offloat
II Thiswayup
Pipeline
E Suction bottle outlet
矿ICIÞ Cylinder
自 Lock
自 Unlock
Jt' r Li nkage system
,. Close drain
⑧ Risk of Explosion.
,.
•
Drain (remove condensate)
~~已 L川… l叫
⑧ 因
Not autoclavable
Mechanical ventilation
~
134 0 C Autoclavable Bag position/ manual ventilation
。
Circle breathing circuit module
9+ Absorberon
A CO2 Bypass Option
C02
EZchange Canister (C02 bypass)
Authorized representa回ve in the European Systems with this mark agree with the
~叫 Community CE
E皿Z
European Council Directive (93/42/EEC)
for Medical Devices when they are used
as specified in their User's Reference
"
Manufacturer
M1110140ω:/07 2-1
Aespire 7100
Gas supplles Gas comes into the system through a pipeline (2) or cylinder (4) connection. AII
connections have indexed fittings , filters , and check valves (one-way valves). Gauges
show the pipeline (1) and cylinder (3) pre臼ures.
A primary regulator (5) decreases the cylinder pressuresωapproximately pipeline
levels. A pressure relief valve (6) helps protect the system from high pressures.
To help prevent problems with the gas supplies:
• Install yoke plugs on all empty cylinder connections.
• When a pipeline supply is adequate , keep the cylinder valve closed.
O2 flow Pipeline or regulated cylinder pre臼ure supplies O2 directly to the ventilator (7a for O2
drive gas) and the venturi suction (21a for O2 drive gas) supply connection. An
additional regulator(13) decreases the pressure forthe flush valve (14a) and the
auxiliary flowmeter (25).
Th e flush valve supplies high flows of O2 to the fresh gas outlet (26 or 27) when you
push the flush button. The flush pressure switch (14b) monitors activation of the flush
valve.
When the system switch (8) is On , O2 flows to the rest ofthe system.
A secondary regulator (10) supplies a constant O2 pressureωthe O2 flow control valve
(11). Th ere is a minimum flow of 25 to 75 mLjmin (for dual-tube flowmeters) or 175 to
225 mL/ min (for single-tube flowmeters) through the O2 flowmeter (12).
Th e O2 pressure switch (9) monitors the O2 supply pressu陀. Ifthe pressure is too low ,
an alarm appears on the ventilator display.
Alrand N 2 0 制。w Pipeline or regulated cylinder pressure supplies Air directly to the ventilator (7b for Air
drive gas) and the venturi suction (21b for Air drive gas) supply connection.
Note: Original When the system switch (8) is On , airflows to the Airflow control valve (19). Because
production machines there is no balance regulator, airflow continues at the set rate during an O2 supply
include a secondary failure.
regu lator (18) atthe Abalance regulator (15) controls the N20 supply pressureωthe N20 flow control
inputto the Airflow valve(16). Th e O2 secondary regulator pressure at a pilot port controls the output ofthe
control valve (19). balance regulator. Th e N20 output pressure drops with decreasing O2 supply pre臼 ure
and shuts off hypoxic gas flow before the O2 supply pressure reaches zero.
A chain link system (Unk-25) on the N20 and O2 flow controls (16, 11) helps keep the
O2 concentration higherthan 21 %(approximate value) at the common gas outlet
Mlxedgas Th e mixed gas goes from the flowmeter outlet, through the vaporizer manifold and
vaporizer (23) that is On , ωthe ACGO selector switch (曰. A pressure reliefvalve (24)
limits the maximum outlet pressure.
Th e ACGO selector switch directs the mixed gas to the selected circuit - to the
breathi ng system (26) orωthe ACGO (27).
N20 Alr 02 。2
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A. Cyllnder Supplles
B. 阳eumatlc Manlfold
C. 目øwmeter Head
D.Vaporlzer 翩翩lfold
E. ACGO Select SWltch
2.2.2 Physlcal Fi gure 2-2 shows the physical path that the gas takes.
connectlons
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2.2.4 System 1he system switch has two positions: On and Standby.
栅Itch
句stem Swltch
(electrlcal)
句悦em S1回tch
(pneumatlc)
tt::国D
(Rear 阴阳}
2.2.5 Fl ow control Needle valves (one for each gas) adjust gas flows. Clockwise rotation decreases flow.
Countercloc阳ise increases flow. Mechanical stops set minimum flows for all gases.
Th e link system sets the maximum ratio of N20 to O2 ,
Mlnlmum flows At minimum flow, two tabs prevent clockwise rotation of the valve stem. One tab is on
the stop collar; the other is on the valve body.
ValveBody
ValveStem
Stop
Collar
Ll nk system Th e chain link system helps assure an approximate minimum 1 to 3 ratio of flow
between O2 and N20. When engaged (minimum O2 concentration) , a tab on the O2
knob is in contact with a tab on the O2 sprocket so that the O2 and N20 knobs tum
together:
• an increase in N20 flow causes an increase in O2 flow ,
• a decrease in O2 flow causes a decrease in N20 flow.
UnkageTabs
O 2 恼10b
Higher concentrations of O2 are possible when the linksystem is not engaged: either by
reducing the N20 flow below the point of engagement or by increasing O2 flow above
the point of engagement
When the N20 flow is below the point of engagement, increasing the N2 0 flow turns the
O2 sprocket without changing the O2 flow. At the point of engagement, the tab on the
O2 sprocket makes contact with the tab on the O2 knob. Once the linkage is engaged ,
turning the N20 flow control counterclockwise (i ncrease in N20 flow) also turns the O2
knob counterclocl例ise (increase in O2 flow) to maintain a nominal25% minimum O2
concentration.
Decreasing the N20 flow from the engagement point rotates the tab on the O2 sprocket
away from the tab on the O2 knob. Increasing the O2 flow rotates the knob tab away
from the sprocket tab. Either action increases the O2 concentration above 21 %.
Sufficiently decreasing O2 flow or increasingthe N20 flow brings the two tabs back into
contact and engages the linkage.
Th e kick-in point is defined as the N20 flow at which the N20 valve becomes engaged
with the O2 valve flowing at 200 mLjmin. This engagement point is an arbitrary
benchmark that assists in calibrating the proportioning system. The position of the
kick-in is set in the factory. During field calibration , you set the O2 flow to 200 mLj min
and the N20 flow to the kick-in flow (usually in the range of 400 to 700 mLjmin) and
then install the sprockets with the O2 knobjsprocket engaged.
Maxlmum flows When the Aespire machine was first produced , all gas flows in Canada required
maximum flow stops. Early production Aespire machines shipped to Canada include a
maximum stop collar on the body ofthe needle valve to set the maximum flow.
Canada no longer requires maximum flow stops forthe gasses that the Aespire
machine is designed to deliver. Current production Aespire machines do not include
the maximum stop collar.
Maxlmum
StopCollar
ValveStem
Valve Body
Mlnlmum Stop Collar
得礼
AP ~~ayPressure
Manual 饵plratlon Th e Bag,lVent switch keeps the ventilator path closed (8).
Gas f1 0ws from 由e patient (4), through a unidirectional valve (expiratory check valve) ,
and into the bag (5).
During exhalation , fresh gas flows bac阳ards through the absorber (FG) into 由e
expiratory limb, downstream of the expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
retumed gas (SGR) enters the breathing system after the expiratory check valve.
费礼
AP Airway Pressure
B BagNent switch to Bag
FG FreshGas
SGR Sample Gas Retum
4 Expiratory flow
5 Flow to bag
APL Valve 1he APL valve sets a pre臼ure limit for manual ventilation.
As you turn the APL knob , it puts more or less force on the APL disc and seat (D/S). If
the circuit pressure is too high (6), the disc and seat inside the diaphragm opens and
vents gas to the scavenging system (7).
Mechanlcallnsplratlon Th e Ba g/Vent switch closes the manual path (V). Pilot pressure (P) closes the
exhalation valve.
Drive gas (0) pushes down on the bellows. Gas flows from the bellows (1) , through the
abso巾er (2) , and througha unidirectional valve (inspiratory check valve) to the patient
(3).
During inspiration , fresh gas flows into the inspiratory limb, upstream of the inspirato叩
check valve.
AP Airway Pressure
D Drive gas
FG Fresh Gas
P Pi10t pressure
v BagNent switch to Vent
1 Flow to absorber
2 Flow from absorber
3 Inspiratory ftow
Mechanlcal expiratlon Drive-gas flow stops and the exhalation valve opens. Exhaled gas flows from the
patient (4) , through a unidirectional valve (expiratory check valve) and into the bellows
(5). Residual drive gas (0) flows out of the bellows to the scavenging system (6).
If PEEP is selected , static pressure on the pilot port ofthe exhalation valve sets the
PEEPlevel.
During exhalation , fresh gas flows backwards through the absorber (FG) into the
expiratory limb , downstream of the expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
returned gas (SGR) enters the breathing system after the expiraωry check valve.
AP Airway Pressure
D Drive gas
FG FreshGas
SGR Sample Gas Retum
4 Expiratory flow
5 Flow to bellows
6 To scavenging
Mechanlcallnsplratlon Th e Bag,'Vent switch closes the manual path (V). Pilot pressure (P) closes the
(EZchange and exhalation valve.
condenser Drive gas (0) pushes down on the bellows. Gas flows from the bellows (白, through the
ON) abso巾er (28), Condenser (2b), and through a unidirectional valve (inspiratory check
valve) to the patient (3).
During inspiration , fr,臼h gas flows into the inspiratory limb, upstream ofthe inspiratory
check valve.
( If
⑨
AP Airway Pressure
D Drive gas
FG Fresh Gas
P Pilot pressure
v BagIVent switch to Vent
1 Flow to absorber
2a Flow 仕omabsorber
3 Inspiratory flow
Rgure 2-9 • Mechanical inspiration 伪rough Condenser with EZchange Canister and Condenser ON
Mechanlcal explra筒。n Drive-gas f1 0w sωpsandthe 创lalation valve opens. Exhaled gas f1 0ws from the
(EZchange and patient(剑, through a unidirectional valve (expiratory check valve) and into the bellows
condenser (5). Residual drive gas (0) flows out of the bellows to the scavenging system (6).
。N) If PEEP is selected , static pressure on the pilot po同时 the exhalation valve sets the
PEEPlevel.
During exhalation , fresh gas flows backwards through the Condenser and absorber
(FG) into the expiratory limb, downstream of the expiratory check valve.
For machines that are plumbed to return sample gas to the breathing system , the
returned gas (SGR) enters 由e breathingsystem afterthe expiraωry check valve.
Figure 2-10 • Mechanical expiration through Condenser with EZchange 臼nister and Condenser ON
Mechanlcallnsplratlon Th e Bag,lVent switch closes the manual path (V). Pilot pressure (P) closes the
(EZchange and exhalation valve.
ωndenser Drive gas (0) pushes down on the bellows. Gas flows from the b创 lows (1) , through 由e
OFF) EZchange module bypassing the abso巾er (2), and through a unidirectional valve
(inspiratory check valve) to the patient (3).
During inspiration , fresh gas flows into the inspiratory limb, upstream ofthe inspiratory
check valve.
( If
⑨
AP Airway Pressure
D Drive gas
FG Fresh Gas sa
P Pilot pressure 理
Rgure 2-11 • Mechanical inspiration with EZchange Ca nister and Condenser OFF
Mechanlcal explraUon Drive-gas flow stops and the exhalation valve opens. Exhaled gas flows from the
(EZchange and patient (4), through a unidirectional valve (expiratory check valve) and into the bellows
condenser (5). Residual drive gas (0) flows out of the bellows to the scavenging system (6).
。仔} If PEEP is selected , static pressure on the pilot port ofthe exhalation valve sets the
PEEPleve l.
During exhalation , fresh gas flows backwards thrOUgh the EZchange module (阳) into
the expiratory limb , downstream ofthe expiratory checkvalve.
For machines that are plumbed to return sample gas to the breathing system , the
returned gas (SGR) enters the breathing system after the expiratory check valve.
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Rgure 2-12 • Mechanical expiration with EZchange Canister and Condenser OFF
Pop-o何 valve 1he pop-offvalve limits the pressure inside 由e bellows to 2.5 cm H20 above the drive
gas pressure. 1h is normally occurs when the bellows reaches the top of the housing at
the end of exhalation (5).
b归路 gas (6) ventsωthe scavenging system (7) through the pop-off valve and the
exhalation valve.
5 F10w to bellows
6 Pop-off flow
7 To scavenging
Figure2-13. Rowthroughthepop-offvalve
To ABS breathlng Fresh gas (1) flows from the vaporizer manifold outlet to the ACGO Selector Switch.
叼stem
With the ACGO Selector Switch in the ABS position , fresh gas flow is channeled to the
breathingsystem through port3.
The output of the O2 Rush regulator (2) is channeled to the O2 Rush valve.
When activated , O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.
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Auxlllary Common Gas Fresh gas (1) flows from the vaporizer manifold outlet to the ACGO Selector Switch.
Outlet With the ACGO Selector Switch in the ACGO position , fresh gas flow is channeled to the
ACGO outlet.
At the ACGO outlet, a small sample is dive民:ed to the O2 Sensor in the ABS for O2
monitoring.
Th e outputofthe O2 Aush regulator(2) is channeled to the O2 Aush valve.
When activated , O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.
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2.5.1 Safety features • Dual redundant airway overpressure protection , linked to Plimit setting.
• Volume over-delivery limits and protection.
• Proprietary hose connections and fixed manifolds.
• Proven mechanical components used.
• 10 VA electrical power limiting to potential oxygen enriched environmen t.
• 150 psi burstoverpressure protection.
2.6.1 Control Module Th e control module with a color display consists oftwo enclosures.
{ωlor dlsplay) Th e rear enclosure Includ阳
1. inline fuses
2. a powersupply
3. a cooling fan
4. a backup ba忧:ery
刊 e power supply receives AC power from the anesthesia machine. AII the
power necessary to operate the ventilator comes from the power supply.
Th e front enclosure Includes:
5. a control board (controls operation ofthe ventilator)
6. a backlight inve由r
7. anLCDdisplay
8. a keyboard front panel
9. a rotary encoder
10.a speaker
3
4
5
'
7 8
'
Rgure 2-18 • 7100 ventilatorcontrol module
10
2.6.2 Control Module Th e control module with a non-color display consists oftwo enclosures.
(non-color dlsplay) The rear enclosure Includes:
1. inline fuses
2. a powersupply
3. a cooling fan
4. a backup battery
Th e power supply receives AC power from the anesthesia machine. AII the
power necessary to operate the ventilator comes from the power supply.
The 伽ont enclosure Includes:
4
1
2
7 8
'
Figure 2-19 • 7100 ventilatorcontrol module
2.6.3 Monltorlng Th e Ventilator Monitoring Board (VMB) serves as the interface between 由e
Interface ventilator's control board and the breathing system sensors and switches:
• the inspiratory and expiratory flow senso附
• the O2 sensor
• the BaglVent switch
• the VMB is hardwired to indicate a Circle module
• the canister release switch
• machines that include the canister release switch are hardwired to show
so伽are the presence of an EZchange (C02 Bypa臼) canister assembly
• the "control panel switch" signal in an Aespire machine indicates whether
the ABS breathing system is engaged or disengaged
• the Auxiliary Common Gas Outlet (ACGO) switch
• task light power
Th e VMB is located under the tabletop (below the worksurface). Machines
that do not include monitoring use a depopulated board (Task Li ght Interface
Board - TLl B) to power the task light and to interface the breathing system
switches.
2.6.4 Serial interface Th e Seriallnterface and Connection Board (SICB) provides two functions.lt
serves as the inte巾ce between the ventilator's control board and additional
switches located in the machine and channels serial communications signals
from the controller board to the RS232 connector.
Th e machine switches include:
• the System On/Standby switch
• the O2 supply pressure switch
• the O2 flush switch
Th e SICB also provides an on/off signal from the system switch ωa remote
monitorthrough the RS232 connector.
Ml110140ω1/07 2-29
Aespire 7100
2.6.5 The Pneumatlc Vent 1he pneumatic engine enclosure is located in the back chamber of the
Englne breathing system and is shielded to contain EMI emissions. 1he enclosure
includes the pneumatic Vent Engine (VE) and a pneumatic Vent Engine control
Board (VEB).
1he pneumatic Vent Engine consists of the hardware that drives the ventilator
bellows. It includes:
• a 2-micron inlet filter
• a pressure regulator
• a proportional inspiratory valve
• a mechanical overpressure reliefvalve
• a free-breathing check valve
• a PEEP safety valve
• a supply pressure sense switch
• a proportional PEEP valve
• a 200 mL reservoir
• a calibrated bleed orifice
1he pneumatic Vent Engine Board is an interface between the engine
components and the control board and includes:
• an ai阳ay pressure transducer
VE
VEB
2.7.1 百1e Aesplre 7100 Th e Aespire 7100 Ventilator electronicjelectrical subassemblies or modules
ventllator functlonal include:
blocks • a Power Supply for operation under line power
and a backup ba忧ery for limited operation in case of powerfailure;
• a Control Board with digital, analog and power circuits to manage all
operations of the ventilaωr;
• a Front Panel Assembly that includes an LCD dlsplay for display of all
ventilation and monitoring parameters
and a k,叼board for operator input;
• aVentllator Monltorlng Board to preprocess patientcircuit parameters and
to channel 由 e breathing system switch states;
• a Serlallsolatlon Connectlon Board to channel machine switch states and
to provide a RS232 serial output for extemal communication.
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BnI帽曲曲唱Sys幅m Note: For non-color displays, the backlight is
powered through the control board , as shown.
For color displays, the control module includes a
separate circuit boardωpower the backlight
2.7.2 Power Supply Th e power supply receives AC input from the machine's AC Inlet Module. Th e
power supply is a universal40 watt switching supply that outputs two DC
voltages. Th e DC voltages are routed to the Control Board where they are
further regulated to produce the power requirements for the 7100 ventilator
system.
• Input:
Universal85-264 VAC 47 -63 Hz
• OutputVl:
6.0 VDC (:1: 0.5%) at 0-5 A
• OutputV2:
9.0VDC(士5%) at 0-0.5 A
&WARNING
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2.7.3 Sealed Lead Acld A sealed lead acid battery supplies battery backup for the 7100 ventilator.
Batte叩 Since it only provides power in case of a powerfailure , the battery is in a float
charge state most of the time.
Th e battery meets the following:
• capacity to operate ventilator system for 30 minutes (fully charged);
• long 目oat charge life;
• the ba忧ery is intemallyfused (auto-rese忧able).
Input: Nominally 6.8 VDC at 25 0 Cduring float charge.
Output: +0.6ω+6 Amps during discharge
2.7.4 Control Board Th e Control Board contains all of the major circuit functions nece臼aryto
control ventilator operation.
Th e Control Board comprises three functional circuit types:
• power circuits,
• analog circui恼,
• di国恼 I circuits.
Th ese circuits are detailed individually in the following sections.
Control Board 刊e power section ofthe controller board receives the 6 VDC and the 9 VDC
Power Clrcults outputs from the power supply.
刊e 9 VDC supply is used to charge the backup ba忧ery.
Th e 6 VDC supply is processed further to supply various power requirement
throughout the 7100 ventilator. In case of power failure , the battery is
switched in to supply power.
• powerωdrive the fan (5V)
• 5V supply for digital circuits
• 3.3V supply forthe CPU
• 5V supply for the LCD display backlight
• supply for the LCD display contrast adjustment
• -24V adjustable (non-color display)
• 1.3Vto 2.3V adjustable (color display)
• 1.5A supply for control of the Inspiratory and PEEP valves
• + 12V supply for analog circuits
• + 12V supply for the Monitoring Interface Assembly
• -12V supply for analog circuits
BATTERY CIWIGER
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Control Board Th e analog section of the controller board processes inputs from the
Analog Clrcults Monitoring Interface Board and the Pneumatic Engine Board. It multiplexes
由e inputs fordisplay bythe digital section.
• Inspiratory flow
• Exp iratory flow
• Airway 02
• Airway pressure
Under the control of the digital section , the analog section includes drivers for
the pneumatic engine components:
• flow valve (inspira协ry valve)
• PEEPvalve
• PEEP safety valve
Th e switch signals from the Monitoring Interface Board and the supply
pressure signal from the Pneumatic Engine Board are passed on as inputs to
the digital section.
HLPRESS
FLDW DAC
院 EP_DAC
Control Board Th e digital section ofthe controller board includes a MCF5206e ColdFire
Dlgltal Clrcults microcontroller. Th e Aespire 7100 operatingsoftware isstored in 2MB of8-bit
(lMx16) Rash ROM. Th e board includes:
• 1MB of 8-bit (512 Kx 16) static RAM (SRAM) for operation ,
• and (*32 Kx8 for non-color) or{* *64 Kx 16 forcolor) CMOS static RAM for
processing video information
Th e controller receives switch inputs from the front panel keyboard and the
system inputs from the Vent Monitoring Board , the Seriallsolation Connector
Board and the Vent Engine Board.
Th e patient circuit parameters are multiplexed through the analog section.
The LCD Display is driven through the Video Controller. It displays the
processed patient circuit paramete附 along with the derived alarm and
system condition messages.
Additional outputs include an audio amplifier to drive the speaker and a
RS232 driver for external communication through the Seriallsolation
Connector Board.
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2.7.5 Monltorlng Th e Vent Monitoring Board (VMB) is the interface between the patient circuit
Interface sensors (the inspiratory and expiratory flow sensor, the O2 sensor) and the
ventilator control module. It also passes different switch functions through to
the ventilator control module and provides power to the task light
Respiratory gas flow, to and from the patient, is monitored by measuring the
differential pressure across a variable orifice in each flow sensor. Th e
pressure transducers for measuring the differential pressure are on the VMB.
Conditioning circuitry is supplied for these transducers and for the 伽ygen
sensor used in the breathing circuit
Pre臼ure sense tubing and signal wiring is routed from the sensors and
switches in the breathingsystem to the VMB. A separate cable transfers
power and signals to and from the Control Board in the display module.
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Serlal Co mmunlcatlons Th e serial inte巾ce provides isolated RS232 serial communications. Th elXD
(transmit) and RXD (receive) signals between the SICB and the control board
are at RS-232 levels.
Circuits on the board change the signals to digital5V levels; isolate them
through optocouplers; then , change them back to RS-232 levels before
sending them to the outside world.
• Th e extemal communications signals conform to standard
RS-232C signal standards.
• Th e extemal connector is a 15-pin female Dconnector.
• It is configured for Data Communications Equipment (DCE)
• Pin 6 - Receive da恒
• Pin 13 -Transmit data
• Pin 5 - Signal ground
• Pin 1 - Monitor OnjStandby
• Pin 9 - Monitor OnjStandby retum
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2.7.7 Vent Englne Board 有le Vent Engine Board (V EB) provides two functions:
• Itserves as an interface between the control board and the pneumatic
engine.
• Itprocess臼 the output from the airway pressure transducer.
Pneumatlc 画191ne Interface Th e board provides a direct connection for the drive and retum lines for the
control valves on the pneumatic engine:
• Inspiraωry Flow Valve
• PEEPValve
• PEEP Safety Valve
Th e board routes the Supply Pressure Switch signals to 由 e control board.
Alrway Pressure Transducer 刊e VEB includes a +5VA regulator to powerthe airway pressure transducer
circuitry. Th e circuits provide EMI filtering, signal amplification , and buffering.
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2.8.1 Drlve gas Drive gas (can be selected from O2 or Air) enters the Vent Engine (1) at a pressure of
241ω690 kPa(35ω100 psi) through a 2-micron filter (2) that is located under the
gas inlet fitting.
2.8.2 Pre钝ure Regulator 1he pressure regulator (3) is a non-relieving pressure regulator that regulates
high pressure filtered supply gas down ω172 kPa (25 psi).
2.8.3 Insplratory flow 1he inspiratory flow control valve (4) is cycled by the control board to supply
control valve drive gas to the outer chamber of the bellows assembly at a rate determined
by ventilator set目ngs and sensor signals. 1he control valve modulates the
incoming 172 kPa (25 psi) drive gases to an output from 0 ω70 liters per
minute at pressures ranging from 0 to 100 cm H2 0.
2.8.4 Exh alatlon Th e exhalation valve contains an elastomeric diaphragm that is used to control the
(PEEP) Control pre臼ures in the breathing circuit Th e exhalation valve includes two male ports on the
bottom for:
• Bellows drive gas (5)
• Exhalation valve pilot (6) - (manifold pressure)
Th e exhalation valve includes three ports on top that connect to the bellows base
manifold:
• Drive gas pass through (7)
• Drive gas return and pop-off valve flow (8)
• APL exhaust flow to scavenging (9)
A port at the back ofthe exhalation valve (10) connects to the down tube that directs all
the exhaust flows to the scavenging receiver.
Th e exhalation valve is normally open. When the exhalation port is open , gas flows from
the bellows housing to the scavenging port. Approximately
2 cm H20 of pilot pre臼ure is nece臼ary to close the valve. Pilot control ofthe
exhalation valve is done with PEEP Control Valve (A) , Supply Pressure Switch (8) , and
the PEEP Safety Valve (C).
2.8.5 Reservolr and bleed 1he reservoir (11) is a 200 ml chamber that dampens the manifold (pilot)
reslstor pressure pulses to the exhalation valve.
1he bleed resistor(12) is a .controlled leak" from 0ω10 L/min in responseto
circuit pressures from 0 ω100 cm H20. 1he small quantity of pneumatic flow
exhaustingthrough the bleed resistor permits control ofthe exhalation valve' s
pilot pressure by modulation of the valve output 1he bleed resistor exhausts
only clean drive gas and must not be connectedωa waste gas scavenging
circuit 1he output is routed away from the electrical components to make
sure thatsystems usingoxygen drive gas meetthe 10VA limitation
requirement for oxygen enrichmen t.
2.8.6 Bellows Th e Bellows assembly is the interface between drive gas and the patient circuit in the
Pressure Rellef breathingsystem. Th e pre臼ure reliefvalve (or pop-offvalve) in the bellows
assembly (13) limits pre臼ure in the patient circui t. Excess fresh gas is discharged
Valve
through the exhalation valve into the gas scavenging system.
Th e pre臼ure relief valve is normally closed , maintaining approximately 1. 5 cm H20 in
the breathing circuit in a no flow condition , enough to keep the bellows inflated. It is
piloted closed during inspiration and remains closed until the bellows is refilled during
exhalation. Ifthe pressure in the patient circuit exceeds 4 cm H2 0 , the pop-off valve
opens to exhaust excess fresh gas flow at a rate up to 4 Lfmin.
lathlng
Val晴
2.8.7 Mechanlcal Th e Mechanical Overpressure Valve (MOPV) is a mechanical valve (14) that operates
Overpressure regardless of electrical power. It functions as a third level of redundancy to the
ventilator's pressure limit control functions , supplying pressure relief at approximately
Valve
110 cm H2 0.
2.8.8 Free Th e free breathing valve (15) helps assure the patient can spontaneously breathe. Th e
Breathlng Valve ventilator is programmed to supply a specified number of breaths per minute to the
patient If, in between one ofthese programmed cycles,由e patient needs a breath
(spontaneous), the free breathing valve permits the patient to inhale. Th e free
breathing valve is closed on mechanical inspiration.
2.8.9 Breathlng Two flow sensors are used to monitor inspiratory and expiratory gas flow. Th e
Clrcult Flow inspiratory flow sensor is downstream ofthe gas system inspiratory check valve.
Feedback from the inspiratory transducer is used to supply tidal volumes that make
Sensors
allowances forthe e仔ects offresh gas flow and circuit compressibility. Th e expiratory
flow sensor is located at the input to the gas system expiratory check valve. Feedback
from the expiratory flow sensor is used to supply signals for expiratory tidal volume
monitoring and the breath rate.
Airway
Pressure (p
Gauge
.&. WARNINGS Afterany repairorservice ofthe Aespire system , complete all tests in thissection.
If a test failure occurs, make appropriate repairs and test for correct operation.
Mll10140ω:/07 3-1
Aespire 7100
.&. WARNING Do not leave gas cylinder valves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline failure.
Before testing the system , ensure tha t:
• Th e equipment is not damaged.
• Components are correctly attached.
• Th e breathing circuit is correctly connected , not damaged.
• Pipeline gas supplies are connected.
• Cylindervalves are closed.
• Models with cylinder supplies have a cylinder wrench attached to 由e
system.
• Models with cylinder supplies have a reserve supply of O2 connected to
the machine during system checkout.
• Th e casters are not loose and the brakes are set and prevent movement.
·刊e power cord is connected to a wall outlet. Th e mains indicator comes
on when AC Power is connected.
.&. WARNING 00 not leave gas cylinder valves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline failure.
4. Connect the pipeline supplies one at a time and ensure that the
corresponding gauge indicates pipeline pre臼ure.
&. WARNING Nitrous oxide (N 20) f1 0ws through the system duringthis test. Use a safe
and approved procedure to collect and remove it.
1. Set up the gas scavenging system.
a. Connect the AGSS to a gas scavenging system.
b. Attach a patient circuit and plug the patient po比
c. At回ch a bagωthe bag port (or plug 由e bagpo民:).
d. Setthe Bag/VentswitchωBag.
e. Adjust the APL valve to minimum.
2. Connect the pipeline supplies or slowly open the cylinder valves.
3. Turn all flow controls fully clockwise (minimum flow).
4. Set the ACGO selector switch to ABS.
5. Turn on the system.
6. Confirm that the O2 sensor measures 21 % in room air and 100% in pure
O2, If not, calibrate the O2 sensor.
7. Make sure tha t:
• For a dual-tube O2 flowmeter,
the O2 flowtube shows 0.025ω0.075νmin.
• For a single-tube O2 flowmeter,
the O2 flowtube shows 0.175 to 0.225 Lf min.
• Th e otherflowtubes show no gas flow.
8. Set the flow controls to mid range of each flowtube and make sure that the
flowtube floats rotate and move smoothly.
Note Ifthe system does not include N20 , skip steps 9 and 10.
9. Check the Li nk proportioningsystem concentration (increasing N 2 0 刊ow).
Observe the following precautions:
a. Start with all valves at the minimum se忧ing.
b. Adjust only the N20 flow control.
c. Increase the N20 flow as specified in the following table and make sure
the O2 concentration is in range.
& WARNING 1he following procedure will test for any significant malfunction ofthe
Li nk system but itwill notconfirm proper calibration. Periodic calibration
procedures using an accurate and properly calibrated O2 monitor must
be performed as recommended in the User's Reference Manual , Pa眈 2 ,
section 3 User Maintenance.
& Nitrous oxide (N 20) flows through the system during this test. Use a safe
and approved procedure to collect and remove it.
1. Set up the gas scavenging system.
a. Connect the AGSS to a gas scavenging system.
b. A'忧ach a patient circuit and plug the patient port.
c. Attach a bag to the bag po民 (or plug the bag po 此).
d. Setthe Bag,lVentswitchωBag.
e. Adjust 由e APL valve to minimum.
2. Connect the pipeline supplies or slowly open the cylinder valves.
3. Turn all flow controls fully clockwise (minimum flow).
4. Set the ACGO selector switch to ABS.
5. Turn on the system.
6. Make sure tha t:
• For a dual-tube O2 flowmeter,
the O2 flowtube shows 0.025ω0.075 Lj min.
• For a single-tube O2 flowmeter,
the O2flowtube shows 0.175ω0.225υmin.
.而e other flowtubes show no gas flow.
7. Set the flow controls to mid range of each flowtube and make sure that the
flowtube floats rotate and move smoothly.
Note Ifthe system does not include N20 , skip steps 8 and 9.
8. Check the Li nk proportioning system (increasing N20 flow).
Observe 由e following precautions:
8.0 2.0
4.0 1. 0
0.8 0.2
3.5 Pressure relief To check the pressure reliefvalve (vaporizer manifold outlet).
tests 1. Turn all flow controls fully clockwise (minimum 币 ow).
2. Setthe ACGO selectorswitch to ACGO.
3. Connect a gauge or a digital manometer to the
ACGO outlet using the positive pre臼ure leak
test adapter.
4. Adjust the O2 flow to 0.5 Lfmin. Test
Ad apter
5. Verify that the test device reading stabilizes
within the following range:
31-60 kPa , 230-450 mm Hg, 4.5-8.5 psl.
6. Remove the test device and the adapter.
test 2. Stop the O2 supply. (Disconnect the pipeline supply or close the cylinder
valve.)
3. Make sure tha t:
a. Th e low O2 supply alarm occurs.
b. The N20 (if equipped) and O2 flows stop. Th e O2 flow stopslast.
c. Air (if equipped) flow continues.
d. Gas supply alarms occur on the ventilator ifthe ventilator uses O2 as
the drive gas.
4. Turn all of the flow controls fully clockwise (minimum flow).
5. Reconnectthe pipeline supplies.
From To
~ F1ushVa lYe
(and optlonal Awdllary O2 F10wmete。
O2 F1ush Output
ACGO
S剑ector
剑IItch
From
Vaporlzer 翩翩Ifold
Ml110140ω;07 3-9
Aespire 7100
.&. WARNING 00 not use a system with a low-pressure leak. Anesthetic gas will go into
the atmosphere , not into the breathing circuit.
& WARNING Agent mixtures from the low仰ssure leak test stay in the system.
Always flush the system with O2 afterthe low-pressure leak test (1νmin
forone minute).
Tumo何 all vaporizers at the end of the low-pressure leak test
9. F1 ush the system wi由 O2 :
a. Setthe system switchωOn.
b. Set the O2 flow to 1νmin.
c. Continue 世le O2 flow for one minute.
d. Tum the O2 flow control fully cloc阳ise (minimum flow).
e. Setthes归tem switch to Standby.
& CAunON Do the positive pre臼ure leak test at the ACGO outlet only.
1. Set the ACGO selector switch to ACGO.
2. Tum all flow controls fully clockwise (minimum flow).
3. Using 由e positive pr臼 l sure leak test adapter, connect the ISO or BSI
specific leak test device to 由e ACGO outlet. Push the adapter into the
ACGO outlet throughout the test to get a good sea l.
T创t Devlce
σ'op Vl棚}
|咿| Tωt Devlce
(Front Vl ew)
& CAunON If the needle valve is not fully open , this test can damage the pressure
gauge on the test device.
6. Setthe system switch to On.
& WARNING Agent mixtures from the low-pressure leak test stay in the system.
Always 11 ush the system with 02 after the low-pressure lea k test ( 1νmin
for one minute).
Turn all vaporizers OFF atthe end ofthe low-pressure leak test.
14. Flush the system with O2:
a. Setthe system switch to On.
b. Set the O2 flowω1νmin.
c. Continue the O2 f1 0w for one minute.
d. Turn the O2 f1 0w control fully clockwise (minimum f1 0W).
e. Set the system switch to Standby.
MI110140ω:/07 3-15
Aespire 7100
Check Valves 3. Make sure 由at the check valves on the breathing circuit module work
correctly:
a. Th e Inspira协ry check valve rises during inspiration and falls at the start
of expiration.
b. Th e Expiratory check valve rises during expiration and 旬 IIsatthes恼眈
of inspiration.
Servlce Mode Tests 5. Enterthe Service Mode: Push and hold the adjustment knob on the
ventilato r's display and set 由 e system switch to On.
a. Selectand confirrn .Service Modes."
b. Follow the menu structure outline belowto reach the adjustment for由e
inspiratory flow valve. Select and confirrn at each step.
• "Diagnostics TestsjTools"
• "Breathing System Leak Test"
c. Follow the instructions on the screen.
d. Th e leak rate should be less than 200 mLj min.
For machines with a single-tube O2 flowmeter, the pressure reading
should reach 30 cm H20 atminimum flows greaterthan 200 mLj min.
Note: If test fails , see Section 7.2 , "Breathing System Leak Test Guide".
.&. WARNING Make sure that there are no 恒st plugs or other obje也 caughtin
the breathing system.
Ml110140ωvm ~U
Aespire 7100
220j240Vac 500μAmps
.&. WARNING: Post-Service Checkout is required after you complete 由is 扭曲ion. You must
perform Section 3.1 Post-service checkoutafter performing any maintenance,
service or repair. Failure to do so may result in patient injury.
In this section To ensure proper operation , the Aespire 7100 Ventilator includes several tests that run
automatically (selftests) and a series of menu pages that a qualified service person can
use to test, calibrate , or troubleshoot ventilator related components in the Aespire
anesthesia machine (Service Mode).
4.1 Selftests ................................................................ .4-3
4.2 Service Mode .. .. . . .. . . . . . .. . .. . . ... . .. . ... . . . ... . . . . . .. . . .. . ... . .. . .. .. . . .4-4
4.3 About Ventilator .. . .. . . . . . . .. . .. . . .. . . .. . .. . . . . . .. . . .. .. .. . . .. . . . . .. . .. .. . . .4- 5
4.4 Alarrn Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4- 6
4.5 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4- 7
4.6 La nguage . .. .. .. . . . . .. .. .. .. . . . . .. ... . ... . . . . . .. .. . .. . . . . . . .. . . . . . . .. .. .. .4-8
4.7 User Settings .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
4.7.1ScreenContrast .....................................................4-9
4.8 System Con币 guration ..................................................... 4-10
4.9 Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-12
4.9.1 02 Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 4-13
4.9.2 Zero Flow and Airway Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 4-14
4.9.3 Adjust Drive Gas Regulator .......................................... 4-15
4.9.4AirwaySensorSpan ................................................4-16
4.9.5 PEEP Valve Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-18
4.9.6 Inspiratory Valve Calibration ......................................... 4-19
4.9.7 Pressure Sensitivity ................................................ 4-21
4.9.8 Service Calibrations Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 4-23
Contlnuous tests Th ese tests are run continuously during normal operation and alarms are associated
with each test. Afailure causes an alarm ωdisplay on the screen in the alarm display
area.
• Supply voltage chec恼
• Battery voltage checks
• Inspiratory control valve DAC and voltage feedback
• PEEP control valve DAC and voltage feedback
Perlodlc tests Th ese tests are run every 30 seconds during normal operation. Alarms are associated
with each test. Afailure causes an alarm to display on the screen in the alarm display
area.
• CPUTest
• Display RAM walking pattem test
• Da恼 RAM walking pa忧.emtest
. . - Language Speclflc
Servlce Modes Menu The Servlce Modes main menu displays the servi四 te也 you can select.
圃'回-回. . . . .
AI部 mLog
………SelVice Modes
Error Log
Lang崎ge
User Settlngs
Systell Contiguration
Calibrations
Diagn国际 Test矿Tools
Upgr~ Optlons
Go toN田旧 I ~rations
1he selectable service tests are displayed in categorical order. But you can select the
service test from this menu in any order. 1he following sections in this manual are
sequenced in the order that they appear on the screen.
Abo ut Ventilator . . .
旬flwi!le V阳ion: 1.1
缸躏NareDate: A咽篇 2删节 :31:43
Har刷刷 ID:
Total 句~阳伽Ti.e: 0 Vear( s] 0 阳~(s] 0 Hour( s] 0 MirUe(s]
CUrrent 勘ot叩 E咽d:
Ml110140ω1/07 4-5
Aespire 7100
Scroll Data To view all the log entries , select "Scroll Data."
Th en , use the control knob to scroll through the entries.
To exit Scroll Data , press the control knob.
Clear Alarm Log To clearthe alarrn log, select "Clear Alarm Log." Th esystem asks you to confirm thatyou
want to clearthe alarm log.
Th e error address and software revision are important pieces of information to note if
technical suppo此 is required.
Th e bo忱。m-Ieft comer of the screen displays additional information:
• Bootup Count Last Cleared
• Current Bootup Count
口幅rEπOIL吨
自lOIUP C四ntL甜 CI剧创 1
Scroll Data To view all the log entries , select "Scroll Data."
Th en , use the control knob ωscroll through the entries.
To exit Scroll Data , press the control knob.
Clear Error Log To clearthe error log, select "Clear Error Log." 而esystem as陆 youωconfirm thatyou
want to clear the error log.
4.6 Language
1he text shown in the nonnal mode of operation is language sensitive. However, the
Service Confinnation menu (except for text MNonnal Operation") and all the Service
Modes menus are shown only in English.
刊e Language menu is used to set the specific language for nonnal operation.
1he 7100 ventilator supports the following languages. 1he language selections appear
in language specific text.
. .. English
Español . . . . . . Spanish
Deutsch . . . . . . German
Polski. . . . . . . . Polish
p。此 uguês . . . . portugue曾
Français . . . . . Fren由
Itallano. . . . . . . Italian
Ce剖na ...... Czech
Magyar . . . . . . Hungarian
Nederlands . . . Dutch
.. Greek
...... Russian
. . . Japanese
.. Chinese
1he following additionallanguages are available in Software revisions 1.4 and greater.
Suomi . . . . . . . Finnish
Tilrkçe. . . . . . . Turkish
Norsk. . . . . . . . Norweglan
1he language se创ng is stored in EEPROM with the default setting as English.
4.7.1 Screen Th e range from minimum to maximum screen contrast varies for individual displays. Th e
Contrast Screen Contrast menu is used to tailorthe range so thatthe screen image is still visible
at minimum and maximum contrast settings for the user.
Screen ContrlSt
WARIIINGÄ
The adjl翩翩 of the screen contra;t sett崎s 111\1 ca皿e 90W dlspl呻
to NaT bevi酬able.
H回er to SelVlce Manuallor descrl同on on these screen 跚1trast 耐伽gs.
MI跚跚Screen Contra拭 目
。pti嗣I Scre回 Contrast 37
Go to l.Jser 嗣同sM酬
Remarks Th e "Minimum Screen Contrast" and the "Maximum Screen Contrast" settings set the
range of contrast values for the operator.
Th e "Optimal Screen Contrast" se刨 ng sets the default value.
口rlieGM 。』
HeIox M田Ie Dlsabl回
Pr回国.eW前eform EnabI叫
Go 10 Service ~协desM酬
Set the altltude Th e accuracy of some ofthe ventilator measurements is altitude sensitive. To ensure the
specified accuracy, the altitude settingshould be setto the specific altitude where each
machine is located.
Altitude se忧ings range from -400 to 3600 mete陪 in increments of 100 meters.
刊ese也.ing is saved in EEPROM; the default value is 300 meters.
Select drlve gas Either O2 or Air can be used as the drive gas for the ventilato r's pneumatic engine.
To compensate volume calculations forthe specific density ofthe drive gas used , the
drive gas selection on this menu must match the actual drive gas.
To change the actual drive gas, refer to Section 4 of the respective anesthesia machine
Technical Reference Manual.
&. Cautlon If you change the drive gas, you must also change the drive gas selection on this
service setup screen. Ifthe drive gas selectlon and the actual drive gas do not
agree , volumes will not be correct.
4- 10 08/07 M1110140
4 Tests and Calibration
Currently, the 7100 ventilator is available in the Aestiva machine and the Aespire
machine. Since the 7100 ventilator functions identically in either machine,由eSystem
Typese创 ng is displayed as "Aestiva. 叮'he cursor will skip over this selection.
MI110140ω1/07 牛 11
Aespire 7100
4.9 Calibratlons
1he Callbratloßs menu includes service level calibrations of components that need
periodic adjustmentωmaintain specified accuracy.
肉,阻Jle Sensftli郎
S回't'IceC副bllIt阳回lIe删red .lt.
Remarks You can enterthese procedure in any 0叫er. However, the procedures appear in a logical
sequence. Some ofthe la忧伤 procedures require you to have completed some ofthe
earlier procedures.
Additionally, these procedures require you to disassemble and reassemble parts ofthe
breathingsystem. Accordingly ,由e procedures are arranged to minimize the
disassemblyand reassembly process.
牛 12 ω:/07 Mll10140
4 Tests and Calibration
4.9.1 The02 臼IIbratlons take inωaccount the altitude se创ng. Before starting the
O2 Calibrations calibrations, ensure that the altitude setting (in "System Configuration" menu) is set to
the appropriate altitude forthe machine location.
For the "21% O2 Calibration" software reads the AjD value for the O2 sensor when 由e
O2 sensor is exposed to room air (21 %O2).
• If this AjD value is not within the tolerance , the calibration fails.
• Ifthe calibration passes, the AjD value is stored in the EEPROM .
Th e sensor must be calibrated at 21 %O2 before calibration at 100% O2.
C.Ubrlllon Stllus:
Start 100% oz Calibrllion
Goto 臼Ibrat阳sMenu
Remarks Remove the O2sensor from the breathing system and expose it to room air.
Th e displayed readingshould be 21 %土 2%to pass 由 e calibration requirements.
Place the sensor that passed the 21% test in the breathing system and expose it to
100%02.
If it displays readings higher or lower than requiredωpass, replace the sensor.
Mll10140 ω;/07 4- 13
Aespire 7100
旦旦旦且旦旦Sensll'S
Direct阳nsf回 Z酬。 F阳州 and 刷刷IlUSens町E
1. Remwe f lWl s酬111' lIIOdl幽1 Iroll 11帽 b酌
2. Select "start FI酬 and AIIW邵阳阳'atlon" the ca阳回抽血 to-stirt
3目 Rep幅cef棚翩翩翩U恤咖n coßlPlellon of c画br曲n.
呻阳
OU
Faw
.晶.曹
MJ 口商mel 制田l
aHw 《H曹
Callbratlon status:
Remarks Ensure that the flow sensor module is disconnected from the breathing system.
"Fail" indicates a problem in the VMB (Inspiratory Row and 缸piratory Flow transducers)
or the VEB (Airway Pressure transducer).
Check the transducer outputs using the "Di splay AID Channels" menu (on
•Diagnostics" menu).
Ifanyof 伽e transducers are out of tolerance:
• Follow Section 7.5.3, "Inaccurate Volume Ventilation Troubleshooting," for
issues with inspiratory and expiratory flow transducers.
• Replace 由e VEB assemblies, for issues with the airway pressure transducer.
牛 14 08/07 M1110140
4 Tests and Calibration
4.9.3 Th e AdJust DrI帽 Gas Regulatot procedure establishes the required flow rate through
Adiust the drive gas regulator for proper calibration.
Drive Gas
Regulator 阳翩翩 101 峭t威胁唱臼s
制量ISt[)M G酷 R翩翩101
Reg\ÄtOr.
1. Attæh prll目IAte8t d町jçeto IIg咀由阴阳四11 port.
2. 阳帽曲叫athe be幅幅圄棚曲"回回倒回IIIIon 明曲阜
1 知lect' st丽梅III翩翩翩事』翩翩
4. ...嘟Jst r咽UIat町 urrtlpr回S皿 test 由市e 11. 172 kPa (25 psQ.
5. 翩翩翩部p 阳 gl翩田呻翩翩耐·州四 regulMOI Is呻』越剧
E 阳由$酬胁时回刷刷喃自e 田dbelb帽酣睡刷刷响en a啤』掬阳喃
唰昕...
Remarks Th e drive gas regulator should provide a constant gas input pressure of 172 kPa (25
psi).
You can verify this pressure by a忧aching a pressure test device ωthe regulator
pressure port (shown below) and adjusting the regulator to 172 士1. 72 kPa (25 士0.25
psi).
R咽Jlator
pn撼sure
port
Mll10140 佣:/07 4- 15
Aespire 7100
4.9.4 Th eA1rway Senωr Span procedure calculates a gain coefficient for the ai阳aypre臼ure
Airway Sensor transducer.
Span
主坚旦主阻E
囚『酬地000 for þoi酬a~ S刷略目 Span:
1. Pe巾 r.lhe "ZelO FIøN町d Airw au Senooro" 国bat四1
2 胁11M Ihe bel制. æoembl\l翻叫 e由础甜oov由e
3. Connecl \he calibrated fløN orifice "Te$l Tool" \0 \he mriold port
4.C回回回 tu恤咱 lothe 叮 estTo时"
5.C刷刷刷回脚terto 阳:pialor~
6. Conn配tt由Ingfrom "T田tToor'-\o Inspiat田~fl刷 port
7. 峭ust 画画明白 presoure \0 100 cm HzO us崎 "Set PEEP \la lole" .
8. When press"e i. 100 CII H础~ selecl 哈ao.re Ai酬 ~Sen回r Sp四
9. Reao帽mÞle eKhalation valole and bellcws as.embl~ when 臼fibratioo
complete
Callbratlon setup 1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Separate the Bellows Module from the Circuit Module.
4. Install the Circuit Module only.
5. A忧ach a patient circuit tube to the Calibrated Row Orifice test too l.
Note: Th e Calibrated Row Orifice for the Aespire has the same orifice size as the
Calibrated Flow Orifice for the Aestiva; however, the Aestiva orifice has a larger
outside dimension that does not fit through the Vent Engine cover plate. To use the
Aestiva orifice with an Aespire machine , you must remove the cover plate to access
the manifold port.
6. Insert the Calibrated Flow Orifice into the manifold (PEEP) po此.
Callbrated Row Orlflce
1504-3016-000 7. Connect a pressure sensing tee to 由 e inspiratory flow patient connection.
for the Aesplre machlne
8. Connect the open end of the patient circuit tube to the flow port of the pressure
sensing tee.
9. Connect a manometer to the pressure sensing port of the tee connector.
10 manometer
牛 16 08/07 M1 1l 0140
4 Tests and Calibration
3. Press the control knob to activate the test at the selected PEEP Valve counts.
4. With 伽e manometer at 100 cm H20 , select "Save Airway Sensor Span."
Rema血5 Ifthe "SetPEEPValve" value issettoo high , pressure in 由e circuit may exceed 109 cm
H20 and trip the pressure limitswitch. Ifthis happens, lowerthe "Set PEEP Valve"
value.
Mll10140 08/07 4- 17
Aespire 7100
Real.llme
Value
Calibralion st司tus: E回回黯目-帽噩噩帽'帽-
圃'团团嚣目圃圃-田"……
ScrollDala
Go to Calibralions Menu Backt。因rections Menu
Callbratlon setup After completing the "Airway Sensor Span" calibration in the previous section , remove
the pressure sensing tee and connect the open end of the patient circuit tube directly
to the inspiratory flow patient connection.
• If you are only performing the PEEP Valve calibration , connect the Calibrated
Flow Orifice as detailed in the "Airway Sensor Span" setup. Then , connect the
open end of the patient circuit tube directly to the inspiratory flow patient
connection.
Ensure that the test tubing is leak free.
Callbratlon procedure 1. To enter the calibration menu , select "Next PEEP Valve Cal Menu".
2. Establish drive gas forthe ventilator.
3. Set all flow controls to minimum.
4. To start calibration , select "Start PEEP Valve Calibration".
Note: Th is calibration procedure may take up to 20 minutes.
Th e calibration status and progression bar are displayed at the bottom of the sc陀en.
Remarks Th e calibration routine opens the PEEP valve stepwise and reads the resulting airway
P陀ssure. Th e accumulated values representthe output linearity curve forthis pa削cular
PEEP valve. Th e accumulated data include:
• Lower PEEP Valve Curve
• Upper PEEP Valve Curve
• PEEPTemperature Comp
• PEEP Nominal Resistance
Theda恼 is stored in EEPROM and is used during normal operation to compensate for
伽e individual valves output characteristics.
,
h"' Calibrllllon
阳回liOlls 伽甘18 Inspiatory vUie 回回到硝011:
1. Perforlt lhe "Zero F阳喃自回刷刷四 S自晤。 rs. c划Ibratlon.
Z
1
4 臼nn制制ltiat创 11酬。『青岛e 叮estT叫" tol曲 ing.
5. Rellove beI田帽阳旧蜻咀Mld remCJIe bel脚乱
且 F恒DliICe belk刷刷捕lQ.
7. set Bag.lVent 翩翩 to Vent p田ltIon.
8. Adilllt1re由国s1kM1 so A刷剧阴晴目四川e Is 1.由 CIll H.o.
9. Se悟ct"陆崎 Insøiatoru "''''e CaI MenU" 101 n曲d callbration Itenu
1且
Golo Ca阳at阳回胁nu
Callbrallon setup Remove the bellows and pr臼sure reliefvalve (pop-off) from the bellows assembly.
• Remove the bellow housing.
• Remove the bellows and bellows mounting rim as an assembly.
• Remove the pressure relief valve .
• Replace the bellows housing.
• Note: If you have just completed the PEEP Valve Calibration , remove these
parts from the bellows assembly and then reassemble the breathing system .
2. A忧ach a patient circuit tube to the Calibrated Aow Orifice test tool.
3. Connect the open end of the patient circuit tube to the inspiratory flow patient
connection.
4. Set the Bag,tVent switch to Ven t.
5. Establish drive gas forthe ventilaωr.
6. Adjust fresh gas flow so the actual Ai阳'ay Pressure reads 1.05 cm H20.
M1110140 08/07 4- 19
Aespire 7100
Callbratlon procedure 1. To enterthe calibration menu , select"N田t Inspiratory Valve Cal Menu".
2. To start calibration , select "Start Inspiratory Valve Calibration".
Note: Th is calibration procedure may 恼 ke up to 5 minutes.
Th e calibration status and progression bar are displayed at the bottom of the screen.
Note For the color display, if the message Completel Max f10w may be low A
is displayed , the jumpe陪 on the Control Board may be installed incorrectly
(referto Section 10.25.1).
Real-Tl me Value
Callbrlllion stlllu$:
每101 DIII圆
hckto Dlrect阳11 Mer旧
Remarks With the bellows removed from the bellows assembly,由 e output from the inspiratory
valve is routed through the breathing systemωthe Airway Pressure transducer. Th e
calibrated orifice provides a precise restriction to the flow.
Th e calibration routine opens the Inspiratory valve stepwise and reads the resulting
pressure atthe airway pressure transducer. Th e inspiratoryflow displayed on the screen
forthis test is a calculation ofthe pressure measured bythe airway pressure transducer
times a constant (based on the size of the orifice in the test tool).
Th e accumulated values represent the output linearity curve for this pa 而cular
Inspiratory valve.
Th e data is stored in EEPROM and is used during normal operation to compensate for
the individual valves output characteristics.
旦旦旦旦业E且
Direct阳、S 101 Pressure S町随脂Iu C副阳a翩翩
1. Perfor. the .Z嗣同酬, and 幽WëIIJ SensorS" c司阳It阳.
2. PerfollR the .抽响日臼n回『匈田r'
3. 口cclude the 叩eninglt 恼e bag...m
4. Connect short patiei1t tubing 110. mp 11酬 portto e叩 IlM po且
5. SøI BII!I''t',nt a咽tchtoB咽 positlon.
6. S剧创.Nelct pr酷剧re SensKMlv 阳lU" 10r neKl叫ibr画。n 帽盹
1. 峭ust 恤eAPL 田dlr础 g嗣甜酬 to stable 阴阳 uresdl且
刻1, 40 副市d 60cII H20.
自.A1ter 剧由 setti咽 walSsec田晦 and S蜘ct, .Save VM.re"
to S8\吊 thevalue.
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Callbratlon procedure 1. Perform the "Zero Flow and Ai附ay Sensors" calibration.
2. Perform 由e "Airway Sensor Span".
3. Occlude the opening at the bag arm
4. Connect short patient tubing from the inspiratory flow patient connection to 由e
expiratory flow patient connection.
5. Setthe BagjVentswitchωthe Bag position.
6. Select "Next Pressure Sensitivity Menu' for the next calibration menu.
Real-nme Value
• Adjustthe APL and fresh gas flow until the real-time pressure reads a stable 20
cm H20 - after 5 seconds, select MSave Value".
• Adjust the APLand fresh gas flow until the real-time pressure reads a stable 40
cm H20 - after 5 seconds , select .Save Value".
• Adjustthe APLand fresh gas flow until the real-time pressure reads a stable 60
cm H20 - after 5 seconds , select MSave Value".
4.9.8 The 缸阴'fIce 臼"阳回tlons Requlred A menu displays which setting or calibration must
Service be performed when 由e .Service Calibration &. " alarm appears in normal operation.
Calibrations A他rthe setting or calibration is properly completed , the text for that setting or
Required calibration will be removed.
OriIreG嗣
OzC描『硝ons
Z刷刷刷刷刷阳明 Sem回事
陀 EPV由eCa阳被Ion
Set .S酬viceC耐ibAllion..
Goto C~1Ibr司阳回Menu
Remarks Th e normal operation "Service Calibration &''' alarm message is only removed when all
the required settings or calibrations are completed.
刊e Set .SelYlce 臼IIbl8t/on A" menu item is used by the factory to activate the
"Service Calibration &." alarm and require that all settings and calibrations be
performed when the machine is set up for operation at i岱 permanent location.
You can reset the "Service Calibration &''' alarm in the field by selecting
"Yes" when the following warning appears afterselectingthe
"SetService Calibration A" menu item.
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Tes! Pa帽1 9.咄咄es
\la/v es - Tes! Tool
Tes! CPU and Memor~
Tes! EEPROM
Tes! Serial Port
Tes! 5\1 Fail ,1,1邵阳
Tes! Inspirator~ \la we
Tes! PEEP \l alole
Tes! PEEP Safet~ Vawe
Breathing ~em Leak Te s! Go 10 Service Modes Menu
4.10.1
Display A/D
,
Th e Dlspl. A/D Channe/s menu displays the measured values for each of 由eAjD
channels.
Channels
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N口口商阳刚 臼圳S ,l,dual H町,
Go to DI啕nostic Tests(f∞Is蜘 nu
Remarks Th e Counts andAcfua/values are typical for a calibrated system with baseline inputsω
the various sensors.
Refer to the following table for additional details for each of the displayed channels.
Ba忧:ery Current 997 -0.008 Amps -2 to 6.190 Amps <-750mA-Ba忧ery Charger Fail
-330 to -700 mA (1 min) = Battery charging Lh.
Notes:
1. Th e Couøts column shows typical digital counts from 由e computerwith the expected (raøge) shown in parenthesis.
2. Th e Actua' column shows current values in real time with inputs in their baseline state.
4.10.2 Th e Dlsplay Dlscrete 1/0 Slgnals menu displays discrete binary signals associated with
Displa川V machine switch positions.
Di screte 1/0 Th ere are several types of switches in the machine:
Signals • some switches are mechanically operated ,
• some switches are pneumatically operated ,
• some switches are electronic,
• some .switches" are software derived.
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Mechanlcal swltches • ACGO Switch - Vent or Aux CGO (machines equipped with ACGO)
• CO 2 Bypass - Off or On (ha闸-wired On if Canister Release switch is installed)
• Canister Status - Closed or Open
(Closed by default if Canister Release switch not installed)
• Control Panel Cover - Closed or Open (refers to removal of ABS on Aespire machines)
• Ba g/Vent Status - Vent or Bag
4.10.3 1he Olsplay Battety Status menu displays the battery charge status.
Display Battery
Status 口l 四阳u Batteru Status
-....._-甲.....画一
Battery Status "Ba忧:ery Cha电ed" - If none of the following conditions are in effect
(on IIne power)
"Ba忧町 Charging.&." - Battery Current = -330 to -700 mA
Remarks Whilethe ba忧ery is charging, the ba忧ery current is displayed as negative curren t. Ifthe
battery has been on charge for a long time (8 hours minimum) and you do not get a
"Ba忧ery Charged" display:
~ Warnlng Depending on the battery condition and the ventilator settings , continued
operation of the mechanical ventilation may result in sudden shut down.
4.10.4 In 由e Test Panel Sw自tches menu the software is set up to receive keyboard button
Test Panel l sesand ro恼 ry encodertums.
pr臼
Switches Press each button on the panel and the control knob.
• When a button is pressed ,由e icon on the screen next to the button should be
highlighted and filled with a checkmark.
• Whenthe bu忧。n is released , the bu忱。 n icon should be reverse-highlighted .
Aftertesting all the bu忱。 ns and the control knob , select "Test Encoder Kn ob Tum"ωtest
the encoder.
As you turn 由 e encoder knob , verify tha t:
• each click ofthe encoder in the clockwise direction increments the clockwise
to恼 1.
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he 盹酬
when 甘略 button 田阳ob 国 re幅a皿 4
4. Se幅d 叮est Encoder Knob Tu川'.
s. TlIn 甘le er阴阳 kn曲 counter回回阳阳 Ind cloc阳ise.
血 Yer.~thilt 四ch "click" øt the encod田 knob resuls in r吨
In il町'回阳1I Ior 恤eco则ntercloc如硝皿町 cloc阳嘟etotills. -
ClocNe Totlls: 0
臼四1Ierclockwlse Totals:
0
Go to 屿ØlOStiC TestrIT唰S 胁阳
rf E 口 c c
Remarks If any ofthe select bu忱。ns test fails , replace the front panel keyboard assembly.
Ifthe encoder knob testfails, replace 由ero恼 ry encoder assembly.
4.10.5 1he Valr回-Ji臼t Tool menu allows you to manually control the Inspiratory Valve , the
Valves - Test Tool PEEP Valve , and the PEEP Safety Valve , and observe key pressure and flow
measurements on the same screen.
1h is menu is mainly used to test the drive gas circuit or to supply drive gas flow for
several tests:
• Itisused ωtest the mechanical overpressure valve as detailed in Sec回on6.4,
n MOPV pressure relief valve test. "
旦旦k卫旦旦
回rect阳 ns for the v:曲幅 -T国tToot
1.Ref町 10 臼W胁"四ual for a descriplion of Ihe vario国 les怡.
回咽-.1…。 m巾
SetP冒P \lawe oi'f Oc剧rts
Set PEEP s.啕 ValYe CIo酬
Golo DI咽 nolllc TesItITools Meoo
Set Insplratory Valve 1he flow through the Inspiratory Valve can be set:
fromO何 to 70 L/mln in 0.25 L/min increments.
4.10.6 When you startthe CPU and MemoryTes旬, the procedure cycles through the CPU , RAM ,
Test CPU and Display RAM , and ROM t臼,tsun副 youstop 由e tests. Th e procedure keeps track of how
Memory many times each test passed or failed.
If you note that any ofthese tests have failed , replace the control board.
TestCPU 时刷刷IU
丽而时 fOl CPU and MemolU Tests:
1. Se阳t "start CPU 回dM蛐则 Tests" 10 start 伽川剧s.
2. Se幅ct "stop CPU and 蜘E阳U TestS" 10 st叩 lhe lests.
酬。
# Br # Er·-a MOOOO
Test同 T回
打 CPU
o
O
RAM
O 口国p~RAM
o ROM
CPU Test Th e so伽are tests the CPU integer instructions as well as the CPU registe胁 Ifthis test
fails , the CPU did not perform an integerinstruction correctly , orthe CPU registe~s) have
failed.
RAM Test Th esoftware tests all ofthe external RAM memory with a walking bit pa忧.ern test It writes
a certain bit pattern to a block of memory and then reads that block of memory. If the bit
pa忧:ern 由at it wrote is not the same bit pa忧.ern that it reads back the test fails.
Dlsplay RAM Test Th e software tests all of the display RAM memory via a walking bit pa忧ern test. It writes
a certain bit pattern to a block of memory and then reads that block of memory. If the bit
pa忧:ern that was written is not the same bit pa忧:em that it reads back the test fails.
ROM Test Th e software tests the Flash ROM via a CRC check (Cyclic Redundancy Check). A CRC
value has been calculated for the Rash ROM memory and this value is stored in 由e
Rash ROM. Th is testrecalculates the CRCforthe Rash ROM and compares ittothe
value stored in Rash ROM.lfthe value thatwas calculated does notequal the value that
wasstored in Rash ROM , thetestwill fail.
Mll10140ω:/07 的1
Aespire 7100
4.10.7 When you startthe EEPROM Test, the procedure perfonns thetestonce and notes
Test EEPROM whetherthetestpassed orfailed.
If the EEPROM test fails , replace the control board.
Tesl EEPROM
Directioos 10r EEPROM Tesls:
1.Se悟ct "Start EEPROM Tesl" 10 s1art Ihe lesl.
E回噩噩噩回回归-……
EEPROM Test Th e software tests all of the EEPROM memory via a bit pa忧ern test. Itwrites a certain
pa忧.em to a block of memory and then reads that block of memory. If the bit pa忧.ern that
was written is not the same as the bit pa忧:ern read back, the testfails.
13
• Intemal Serlal po此 Testlng: The intemal test does not require any setup; it
only tests serial po眈 related components on the control board.
Each test routine sets up the serial port circuits so transmit data is echoed directly back
to the receive circuits. Th etestfails ifthe data sentoutis notequal to 世le data received.
Test S田恒IP回
国唱ctlom for Eldernal S回国 Port Testing:
1.四sc田l1ecl anu .onlor IhllllllllU be connecled 10 lhe 8田ialport.
2. Jl聊田 pin8 6 and 13 on Ihe 剧lal 阳此
3. Select "start 剧ernal Ser幅| 阳I Test. t。由 rt lhe lestl咽-
4. Se胁CI "stop EId回回IS田幅1 Port Test" 10 st叩 lhe lestlng.
S. Rema."e jumper froll serial port ar回归田lIlnect anu m田曲目 lolhe
帽1司 p田t 甘1111 旧日 h啊e been disconnec\ed
Dieclion8 for Internal S嗣 1 Port Testina:
1. Selecl "start Int田naI Se削 Port Test" 10 start the le甜咱
2. Selecl "stop IlIIernal Serlal Port Test" to stop I1暗 lestilg.
Remarks If only the internal test fails , replace the control board.
If both tests fail:
• Check the harness connections between the cont刚 board and the Serial
Isolation Control board (SICB).
• Replace the SICB.
M1110140ω:/07 牛33
Aespire 7100
4.10.9 The 5-Volt supply (VOO) is derived in the power section ofthe control board. It is used to
Test 5V Fail Alarm powerthe digital circuits throughout 由e ventilator. If the 5-Volt supply fails,由e
ventilator will sound a continuous alarrn tone when the system switch is tumed on.
To Test the 5V Fall Alarm , follow the directions on the screen.
T创 5V FaII翩m
Di制自由圄 lorT国t 5v FaiI翩翩:
1.50曲d 叮est 5V FaH Alarrrl" to start 怕etes\.
2. Verlfvt陆 5VFaII A阳mT回回 sOWldslor 曲曲 2 seconds.
Remarks Ifthe alarm tone does notsound , replace the control board.
4.10.10 Th is test only checks the control circuit forthe Inspiratory Valve. Since it does not look at
Test Inspiratory 伽e outputof 由 e Inspiratory Valve , you do not have to have an active drive gas supply.
Valve To Test 协e Insplratory Valve 由 e software opens the inspiratory valve in increments
until the flow valve is completely open.
• Ateachofthese四 ngs of the inspiratory valve 由e A/D channel for Row DAC
Feedback is recorded.
• Ifthe A/ Dforthe Flow DAC Feedback is not within the correct tolerance the test
fails.
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Remarks Afailure can be caused either by the control circuit or a flow valve malfunction.
To check the control circuit,
1. Go to the "Valves - TestTool" menu.
。 counts
2. Set the Inspiratory Valve to 0.25 lfmin. 刊e "Flow Valve Volt" reading should
increase slightly.
3. Ifthe readingjumps high (- 6 Volts) , the control circuit forthe InspiratoryValve is
open orthe InspiratoryValve is defective.
4. Measure the resistance between the leads at the unplugged Inspiratory Valve
connector. A multimeter should read 1.5 :t: 0.15 ohms.
4.10.11 1h is test only checks the control circuit for the PEEP Valve. Since it does not look at the
Tesl PEEP Valve output ofthe PEEP Valve , you do not have to have an active drive gas supply.
To Testthe PEEP Valve the software opens the PEEP valve in increments until the PEEP
valve is completely open.
• At each ofthe settings ofthe PEEP valve the A/D channel for PEEP DAC
Feedback is recorded.
• Ifthe A/D forthe Flow DAC Feedback is notwithin the correcttolerance the test
fails.
-lIIIIi圃IIIIIIII圃'回……-
Go to Diagnostic Test~ools Menu
Remarks A failure can be caused either by the control circuit or a PEEP Valve malfunction.
To check the control circuit,
1. Go to the .Valves - TestTool" menu.
。 co山1t s
2. With 由 e PEEP Valve set to .Off", the .PEEP Valve Volts" should read near 0.000
Volts.
3. Ifthe reading is high (- 6 Volts) , the control circuitforthe PEEP Valve is open or the
PEEP Valve is defective.
4. Measure the resistance between the open tenninals of the PEEP Valve (blue). A
multimeter should read 10 士 10hm.
• If the Supply Pressure Switch does not detect pressure ,由 e PEEP Safety Valve
testfails.
Remarks Afailure can be caused either by the control circuit or a PEEP Safety Valve malfunction.
To check the control circuit,
1. Go to the .Valves - TestTool" menu.
。四川S
2. Set the PEEP Safety Valveω.Open" and listen for a .click" in the area ofthe
pneumatic engine.
3. If you do not hear a .click" each time the PEEP Safety Valve is opened , the control
circuit to the PEEP Safety Valve is open or the PEEP Safety Valve is defective.
4. Measure the resistance between 由e open terminals of the PEEP Safety Valve
(white). Amultimetershould read 10 :t 1 ohm.
4.10.13 You can estimate how much of a leak there is in the ventilator portion of the breathing
Breathing System system by closing the patient circuit, inflating the bellows , and observing how quickly
Leak Test they fall on their own weight (part of machine checkout procedure).
1h e Breathlng System Leak Test allows you to more precisely test the ventilator portion
ofthe breathingsystem forleaks.
E回回固自冒冒--……-
Remarks By using the patient circuit to establish a closed loop, you can measure the leak rate.
• The leak rate is the fresh gas flow needed to maintain 30 cm H20.
• Th e system should have a leak rate < 200 mLj min.
4.10.14 1he a 订way pressure limit circuit should trip at approximately 109 cm H2 0.
Test 刊e Test Pressure L1mlt Clrcult routine:
Pressure Li mit
• establishes a closed patient airway circuit,
Circuit
• increments 由 e pressure in the ai阳ay circuit,
• observes the output of the airway pressure transducer,
• notes at what p 陀ssure the "pressure limit circuit" trips.
T
BoloD叩lOstIc es\S/1'制sM酬
Test setup 1. Remove the ABS breathing system from the machine.
2. Remove the Exhalation Valve.
3. Separate the Bellows Module from the Circuit Module.
4. Install the Circuit Module only.
5. Set the BagjVent switch to Ven t.
6. At恼ch a patient circuit tube to the Calibrated Flow Orifice test too l.
Note: The Calibrated Aow Orifice for the Aespire has the same orifice size as the
Calibrated Flow Orifice forthe Aestiva; however, the Aestiva orifice has a larger
outside dimension that does not fit through the Vent Engine cover plate. To use the
Aestiva orifice with an Aespire machine , you must remove the cover plate to access
the manifold port.
Callbrated Fl ow Ortflce
1504.301 6-000 7. Insertthe Calibrated Flow Orifice into the manifold (PEEP) po比
for the Aesplre machlne
8. Connect the open end of the patient circuit tube to the inspiratory flow patient
connection.
且也坐旦迦E
ConIrol BO<lI'd 10 陌4
Remarks Select each "digit" in the "Enter Key to Install Upgrade(s):" field and rotate the control
knob to select the corresponding digit in the Key Code.
When you have entered all the digits, select "Confirrn Key And Upgrade."
After verifying the Key Code match ωthe Control Board 10, the menu will display the
newly installed features.
Note Ifthe ventilator "Key Code" is changed , the new code should be recorded on the
display module rear panellabe l.
.& WARNING After adjustments and calibration are completed , always perform the checkout
procedure. Referto Section 3 ofthis manua l.
In 由Issectlon Th is section covers calibration procedures for components ofthe Aespire anesthesia
machine.
5.1 Primary Regulators ......................................................... 5-2
5. 1. 1 Testsetup ......................................................... .5-2
5. 1.2 Testing Primary Regulaωrs .............•......•............•......... .5-3
5. 1.3 Adjusting Primary Regulators. . . .. .. . . . . .. . . . . .. . . .. . .. . . . . .. . . . . . . .. . . .5-6
5.2 Secondary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . • . . . . . . . . .5-7
5.2.1 Testin g,t Adjusting Secondary Regulators or Balance Regulators . . . . . . . . . . . . . .5-7
5.3 Flowmeter Needle Valve Calibra世on .......................................... .5-8
5.3.1 O2 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-8
5.3.2 N2 0 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . .. 5-10
5.3.3 Air Needle Valve Calibration (Minimum Row) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-14
5.4link system calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-17
5.5 O2 Flush Regulator ....................................................... 5-22
5.6Ai 阳ay pressure gauge .................................................... 5-23
5.6.1 Ze ro the pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-23
5.6.2 Checkingthe pressure gauge accuracy ...........•..........•......... 5-24
M1110140 08/07 5- 1
Aespire 7100
~ WARNING When testingjadjusting N20 regulators, nitrous oxide flows through the
system. Use a safe and approved procedure to collect and remove it.
&. WARNING Wear safety glasses while test device is connected to the test port.
5.1.2 Testlng Prlmary Th ere are two variations of the test procedure for the primary regulators:
Regulators • Test A - For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.
Ml110140ω:/07 5-3
Aespire 7100
Test B For all ga饵s not used to supply drl鸭 gasto 由e venUlator:
Under low flow conditions , the output pressure of a properly adjustedj
functioning regulator should fall within specifications listed in step 4. Under
high flow conditions, the output pressure should not drop below the
specifications in step 7.
1. If the cylinder supply being tested is N20 , connect a source of O2 and set
the O2 flow control to the minimum stop (pilot pressure for secondary
regulaωr).
4. Low FlowT,倒t: Set the flow of the gas being testedω0.05ljmin (or
minimum flow for O2). When checking a regulator on systems that have a
single flowtube , open the needle valve 1月 tum from the minimum stopω
achieve a flow close to 0.05υmin.
• Close the cylinder valve and allow the pr臼sure to decay to 2068 kPa
(300 psi) as indicated on the cylinder gauge (upperlimit ofthe red band).
Th e flow may be temporarily increased to facilitate the decay.
• At the time that the cylinder pressure reaches 2068 kPa (300 psi), set
the system switch to S饱ndby.
.Wi由 in one minute , thetestdevice muststabilize between:
5.1.3 Adjustlng Prlmary Impo此ant: Cy linder supplies in an Aespire machine must have all primary
Regulators regulators set to the same pressure range: (50) Pin Indexed or (60) DIN. If a
regulator is replaced , the replacement regulator must be set (as required)ω
the same specification as the one removed.
Important: Install a full cylinder in the cylinder supply to be adjusted. It is
essential that the cylinder be within 10% of its full pressure.
If the cylinder supply being adjusted is N2 0 , connect a source of O2 and set
the O2 flow control to the minimum stop (pilot pressure for secondary
regula协 r).
Note: Currentproduction
machines do not include
a secondary regulaωrin
the Air flowhead module.
Test Ports
4. Set the flow of the tested gas and of O2 as detailed in the cha比
5. Veri巾 thatthe outputof 由e tested regulaωr is within the range listed in the
cha 比
Ml110140ω/07 5- 7
Aespire 7100
.&. CAUTION: Do not force the needle valve against the sea t. Ov俐。teningthevalve
can cause the minimum flow setting to drift out of specifications.
1. Set the system switch to Standby.
2. Remove the flowmeter panel shield (Section 9.7.1).
Note: If adjusting an existing needle valve ,
• remove the N20 and O2 knob and sprocket assemblies
(on machines with O2 only flowhead , remove the O2 knob) ,
• and loosen the O2 s协p collar setscrews.
3. Slide a stop collar onto the valve stem with the stop tab toward the valve.
00 not tighten setscrews.
?"ar/:2/ 灿…
\\问 71 皿二3
一.. I
Va峙'
Stop
8. Carefully pull the collar back so there is a slight gap between collar and the
valve body (butstill engages the valve stop).
Collar
Setsc rew
(example)
9. Ti ghten the collar setscrews. S'恼 rt with the one opposite the tab if possible.
10. Turn the valve stem counterclockwise at least one revolution to make sure
the collar tab clears the valve stop.
寸斗一
.&. WARNING You must be in a well ventilated room or use a gas evacuation device at
this time. Anesthetic vapo陪 exhausted into the room air can be harmful
to your health .
.&. CAUTION: Do not force the needle valve against the seat Ove咆hteningthe valve
can cause the minimum flow settingto drift out of specifications.
1. Disconnect all pipeline supplies and close all cylindervalves.
2. Remove the upper rear pane l.
Note: If adjusting an existing needle valve,
• remove the N20 and O2 knob and sprocket assemblies,
• and loosen the O2 蜘 p collar setscrews.
3. Remove the 币。wmeter panel shield (Section 9.7.1).
4. Disconnect the tube from the pilot po此 on the N20 regulator.
。.
5. Disconnect the 4-mm outlet tube from the back of the N20 pipeline
manifold.
Connectto
N20 pllot port
5- 10 08/07 M1110140
5 Calibration
7. Slide a stop collar onto the valve stem with the stop tab toward the valve.
00 not tighten setscrews.
\\Fr .~ 皿二3
• I
Rlter
11. Oisconnect the tubing from the inlet ofthe vaporizer manifold (closestto
flowhead).
12. Ifthe machine has an Airoption , bleed down the airsupply. Aircan inflate
the bubble (nextstep) if it is notshut 0仔.
13. Applya small amount of leak detection fluid (Snoop)ωthe end ofthe tube
to form a bubble.
14. Turn the valve stem clockwise until the bubble no longer inflates. 00 not
turn more than 10 degrees clockwise past this point
IOdegrees
Ml110140ω:/07 5-11
Aespire 7100
.....
16. Tum 由 e collar clockwise until 由ecollar stop tab contacts the minimum
stop tab on the valve body. Do not tum the valve stem.
Valve
Stop
Setscrew
(example)
18. Tighten 由e collar setscrews. Start with the one opposite the 恼 b if
possible.
19. Tum the valve stem coun也rclockwise at least one revolution to make sure
the collartab clears the valve stop-
Jf 侃ps must clear
Lh. CAUTION: Do not force the needle valve against the sea t. Overtightening the valve
can cause the minimum flow setting to drift out of specifications.
1. Set the system switch to Standby.
2. Oisconnect all pipeline hoses and close all cylinder valves except for air.
3. Remove the flowmeter panel shield (Section 9.7.1).
4. Remove the upper rear pane l.
Note: If adjusting an existing needle valve ,
• remove the Air knob ,
• and loosen the Air stop collar setscrews.
5. Slide a stop collar onto the valve stem with the stop tab toward the valve.
00 not tighten setscrews.
吵lIar
\\同忏
/:?/h … ab
E二
~ I
Rlter
8. Oisconnect the tubing from the inlet to 由e vaporizer manifold (l eft end of
manifold).
9. Applya small amountofleak detection fluid (Snoop)to the end ofthetube
to form a bubble.
10. Tum the needle valve clockwise until the bubble no longer infla恒s.Donot
tum more than 10 degrees cloc阳ise past 伽ispoint
10degr窜es
12. Tum the collar clockwise until the collar stop tab contacts the minimum
stop tab on the valve body. Dø nøt 伽m 伪e 阳Ivestem.
Va lYe
Stop
Collar
Collar stop must be on
CCW slde of valve stop.
13. Carefully pull the collarbackso there is aslightgap between collar and the
valve body (but still engages the valve stop).
Collar
5e除crew
(example)
......•
14. Tighten the collar setscrews. Start with the one opposite the tab if
possible.
15. Turn the valve stem counterclockwise at least one revolution to make sure
the collar tab clears the valve stop.
I 5tops must clear
& WARNING You must be in a well ventilated room or use a gas evacuation device at
this time. Anesthetic vapors exhausted into the room air can be harrnful
to your health.
1. Set the system switch to Standby.
2. Remove the flowmeter panel shield (Section 9.7.1).
3. Put the plastic spacer on the N20 needle valve spindle.
4. Tum the O2 and the N20 needle valves clockwise to their minimum stop
position.
Spacer
5. Put the chain onto the O2 knobjsprocket assembly and the N20 sprocket.
Note: Th e N20 sprocket set screws should be away from the valve.
Ml110140ω/07 5- 17
Aespire 7100
6. Install the chain and sprockets onto the needle valve stems as an
assembly. Press the O2 knobjsprocket against the O2 minimum stop
collar.
SprocketjChaln
Assembly
7. Tighten the setscrews in the O2 knob. Do not tighten the N20 sprocket
setscrews.
Note: If02 1abel is on the knob , turn the knob so thatthe identification label
is horizontal before tightening the setscrews.
8. Turn on the O2 and the N20 gas supplies (pipeline or cylinder).
9. Setthe system switch to On.
10. Adjust the needle valves:
• O2 needlevalve: 200 :t1 0 mLjmin.
• N20 needle valve: 600 ::!:2 5 mLjmin.
Tum
ωunter.
阳山
12. Push the N2 0 sprocket against the plastic spacer.
13. Holding the O2 knob , rotate the N20 sprocket counterclockwise until all
slack is removed from the chain.
14. Li ghtly tighten both N20 sprocket setscrews.
15. Tum the N20 needle valve clockwise to the minimum stop position.
Mll10140 08/07 5- 19
Aespire 7100
16. Install the N20 knob. Turn the knob so that the identification label is
horizontal before tightening the setscrews.
17. Turn the N20 needle valve counterclockwi钮, and check that the oxygen
flow increases as N20 flow increases.
18. Turn the O2 needle valve clockwise , and check that the N20 flow
decreases as 02 decreases.
19. Check the proportioningsystem concentration (i ncreasing N20 flow).
Observe the following precautions:
• Start with both valves at the minimum setting.
• Adjust only the N20 needle valve.
• Increase the N20 flow as specified in the table below and make sure the
02 concentration is in the allowed range.
Note: Allow the 02 monitorto stabilize. Atthe lowerflows , the 02 monitor
may take up to 90 seconds to stabilize.
• If you overshoot a setting, turn the 02 needle valve clockwise un创 the
N20 flow decreases to the previous setting before continuing the test.
0.8 22%t029%
1 22%t029%
2 22%t029%
6 22%t029%
9 22%to29%
3 22%to29%
2 22%to29%
1 22%to29%
0.3 22%to29%
If: Th en:
Concentration Low Decrease N20
Concentration High Increase N20
Jam nut
A创ustment screw
5.6.1 Zero the pressure 1. Attach a patient circuit to the Breathing System. Leave the patient end
gauge open.
2. Setthe Bag/lVentswitchωBag.
3. Adjust 由e APL valve to maximum.
Ze roAdJust
5.6.2 Checklng the 刊 e accuracy ofthe airway pressure gauge can be checked by using the
pressure gauge accuracy following:
• a low-pressure test device (digital manometer or test gauge) with an
accuracyof 士2% of reading ,
• a low-pressure supply source (typically a syringe) ,
• and an ai附aypre岱ure gauge test adapter.
To
Tesl Devlce
To
Pressure Gauge RttIng
In thls sectlon This section covers the regular maintenance procedures (minimum requirements)
needed to make sure that the Aespire Anesthesia Machine - including the ventilator-
opera恒s to specifications.
.&. WARNINGS Do not perform testing or maintenance on the Aespire Anesthesia Machine while
it is being used on a patient. Possible injury can result
Obey infection control and safety procedures. Used equipment may contain
blood and body fluids.
Ml110140 08/07 6- 1
Aespire 7100
口口口口口口口口口口口
a. Inspect the system (Section 3.2).
b. Pipeline and cylindertests (Section 3.3).
c. Row control tests (Section 3.4).
d. P陀ssure relieftests (Section 3.5).
e. O2 supply alarm tests (Section 3.6).
f. Flush flow tests (Section 3.7).
g. Vaporizer back pre臼ure test(Section 3.8).
h. Low-pressure leak test (Section 3.9).
i. Alarm tests (Section 3.10).
j. Breathing systems tests (Section 3.11).
k. Auxiliary 02 flowmeter tests , if equipped with this option
(Section 3.12).
口 1. Integrated suction regulator tests , if equipped with this option
(Section 3.13).
口 m. Powerfailure test(Section 3.14).
口 n. Electrical safety tests (Section 3.15).
而 is section
covers the regular maintenance procedures (minimum
requirements) needed to make sure that the Aespire 7100 anesthesia
machine - including the ventilator - operates to specifications.
6.2.1 Every 阳'elve (12) Perform the following steps every 12 months.
months For details , refer to the sections listed.
Parts Replacement
口 Replace the vaporizer port o-rings (Section 9.8.1)
(Kit Stock Number 1102-3016-000)
Machlne Check5 and Te5ts Refer to the Aesplre User's Reference Manual, Part 2.
Perform the following steps:
口1. User maintenance listed below. Including disassembly, inspection ,
cleaning and parts replacement as required (Section 3 and Section 2).
• AGSS Maintenance:
Empty any condensate from the reservoir (disposable item).
Inspect air brake for occlusion.
Inspect, clean or replace filter on active AGSS.
• Breathing Circuit Maintenance
• Bellows Assembly Maintenance
• Bellows AssemblyTests
• O2 Sensor Calibration
• Flow Sensor Calibration
Refer to IIsted sectlons In 协Ismanual.
Perform the following steps:
口1. MOPV pre臼U 陀 relief valve test (Section 6.3)
6.2.2 Every twenty-four In addition to the 12-month requirements , replace the following parts every
(24) months 24 months. AII machine and ventilator parts should be replaced before
performing the chec阳, tests , and calibrations.
口 1. Replace the intemal backup battery (Section 7.2.3)
(Sωck Number 1504-3505-000).
1. Unscrew the valve seat (A) from the side ofthe interface manifold.
2. Inspect the flapper (8) and valve seat for nicks, debris and cleanliness.
To replace the flapper valve 3. If necessary, clean the new flapper valve with alcoho l.
4. Pull the tail (C) ofthe new free breathing valve flapperthrough the center
of the valve seat un创 it locks in place.
5. Trim the tail flush with outside surface of the valve seat (refer to the
removed flapper).
8. Reassemble 由esystem.
2. Plug the inspiratory flow (drive pressure) port ofthe exhalation valve with a
stopper.
ow
阴ug Insplratory Fl
(D rIve pres阳刚问盹
6.4.2 Test procedure 1. Set the system switchωOn and enterthe Service Mode.
Ml110140 08/07 6- 7
Aespire 7100
Row Accuracy Test Note: To check flow accuracy, be sure that the flow test device is capable of
measuring 0 to 15 L/min with an accuracy of 土2% of reading.
1. Connect the flowmeter outlet to the flow test device.
2. Adjust 由 e flowmeter so 由 e centerofthe ball aligns with the selected test
point (observe that the ball maintains a steady position for 10 seconds).
3. The test device readingshould be between the limits shown for each ofthe
selected se'四 ngs in the table below.
1 0.52 1.48
3 2.56 3.44
5 4.60 5.40
10 9.70 10.30
maXl mum 12.00
(va 阳efullyopen)
Gauge Accuracy Th e gauge needle should come ωrest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
tolerance.
Note To check gauge accuracy, be sure that the test gauge is capable of measuring
oω550 mm Hg with an accuracy of 士 1 %of reading.
1. Connect the suction patient port to 由e testgauge.
2. Turn the mode selector switch to I (ON).
3. Ensure thatthe vacuum test gauge is in agreementwith the suction vacuum
gauge 士 38 mm Hg,t 5 kPa at the following test points.
Testpolnts
Suctlon vacuum gauge Test gauge tolerance
100 mm Hg(13.3 kPa) 62 -138 mm Hg (8.3-18.4 kPa)
300 mm Hg (40 kPa) 262-338 mm Hg(35-45 kPa)
500 mm Hg (66.7 kPa) 462-538 mm Hg (6 1. 6- 71. 7) kPa)
Flow Test Note: To check flow accuracy, be sure that the flow test device is capable of
measuring 0-30υmin.
1. Connect the patient port of the suction regulator to the flow test device.
2. Rotate the suction control knob fully clockwise (increase).
3. Tum the mode selectorswitch 协 I (ON) andve时fy that the flow rate is:
• atleast20υmin.
4. Disconnect the test flowmeter.
Vacuum Bleed Test 1. Occlude the patient po此 ofthe suction regulator.
2. Set the vacuum regulator gauge to 100 mm Hg/ 13 kPa.
3. Turn the mode selector switch to 0 (O FF) and observe the gauge needle. It
must return to the zero range bracket or stop pin within 10 seconds.
In thls sectlon 7.1 Genera lTroubleshooting. .. . ... .. . ..... .. .... .. ..... .. . ... .. . ... ... . .... .. , . .7-2
7.2 BreathingSystem LeakTestGuide.. ,..........."...."............"...",... 7-4
7.2.1 Breathingsystem leak test. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . .7-5
7.2.2 BreathingSystemTroubleshootingFlowcharts ........................., ..7-7
7.2.3 Leak Isolation Tests ................................................ 7-12
7.3Troubleshootingguide ..................................................., 7-28
7.4 Alarm and Errormessages ................................................, 7-30
7.5 Troubleshooting Flowcharts ................................................ 7-41
7.5.1 Ventilatorassessmentprocess ....................................... 7-41
7.5.2 No display troubleshooting. …………………………………… 7-42
7.5.3Inaccurate volume ventilation troubleshooting. …………………….. 7-43
7.5.4 VMB board evaluation .............................................. 7-44
7.5.5 No ventilation troubleshooting. ………………………………… 7-45
7.5.6 High intrinsic PEEP troubleshooting. …………………………….. 7-46
• Do not use a test plug that is small enough to fall into the breathing system.
• Make sure that there are no test plugs or other objects caught in the
breathing system.
.&. WARNING Objects in the breathing system can stop gas f1 0w to the patient. Th is can cause
i时 ury or death:
• Do not use a test plug that is small enough to fall into the breathing system.
• Make sure that there are no test plugs or other objects caught in the
breathing system.
.&. WARNING Objects in the breathing system can stop gas flow to the patien t. Th is can cause
injury or death:
• Do not use a test plug that is small enough to fall into the breathing system.
1. Verify thatAGSS is operating. For systems that have a flow indicator on the side ,
make sure that the flow indicator shows a flow in the green (normal) region.
2. Zero the pressure gauge (Section 5.6.1).
Check Valves 3. Make sure that the check valves on the breathing circuit module work correctly:
a. Th e Inspiratory check valve rises during inspiration and falls at the sta 比 of
expiration.
b. Th e Expiratory check valve rises during expiration and falls at the start of
inspiration.
Servlce Mode Tests 5. Enter the Service Mode: Push and hold the adjustment knob on the ventilato r' s
display and set the system switch to On.
a. Selectand confirm "Service Modes."
b. Follow the menu structure outline below to reach the adjustment for the
inspiratory flow valve. Select and confirm at each step.
• "Diagnostics TestsjTools"
• "Breathing System Leak Test"
c. Follow the instructions on the screen.
d. The leak rate should be less than 200 mLj min.
For machines with a single-tube O2 flowmeter, the pressure reading should
reach 30 cm H20 at minimum flows greater than 200 mνmin.
&. WARNING Make sure that there are no test plugs or other objects caught in the
breathing system.
7.2.2 Breathlng
System
Troubleshootlng
Rowcharts
Pass
BMO''auw
a-NUM
mHYMnvz VMO •.
aenunH
nHAUhn
N·dh
‘
ae'F
Go 10 Flowchart 2 Go 10 Flowchart 3
唱
.F国
-,
,
.‘
Pass
Flowchart 1
Ml110140 ω:/07 7-7
Aespire 7100
MM
ao ue
bRAU
a
RU nH on vp
Perfon回 Test4
,-esting the bag port ,
APL Valve, and BagNent Pass
Switch , and Negative
Pressure ReliefValve
Check or Replace
the BagNent Yes
Switch lower Seal
No
Fail
Inspect
APUBTV Manifold O-Ring seal
and Negative Pressure Relief;
replace as necessary.
Flowchart 2
7-8 08/07 Ml110140
7 Troubleshooting
Perform Test 6
Pass Testing the bellows a:臼embl弘
añd Bag/Vent Switch
Perform Test 8
呼-6守
Testina the bellows and Inspect Exhalation Valve
1
h4
bellows Pop-off and Ori四 Circuit
ad‘
Fail
Pass
L
F副山
酬'向-
MMBe
dH盼 -wsa
maR 阻四川
-ruthn 何
dHnH
嘈
-阳
由'咱
E
mM
-Em句
呻M
』whmadHU
whum
‘‘,M
阳创hN
,,
胁时
M创
-
RUE-
A-
hF
Uιm
且hu
Pass
b
Fail
Perform Test 8
Pass--- Testina the bellows and
bellows Pop-off
Fail
Check/Repla四:
Pop-o何 diaphragm ,
Bellows Housing,
U-Cup 揭al ,
and Bell侧s integrity
Flowchart 3
Mll10140 08/07 7-9
Aespire 7100
Per旬rmTest 9
Testingthe Flow Sensor
Module,-Circuit Module, and
Soda Li me Canister
国啡。h
.国守dR
Pass Fail
Pass Fail
胁附hart 4
7-10 08/07 M1110140
7 Troubleshooting
Leakin
Flow Sensor Module
or Circuit Module
Check/ Replace
咽守。h
Flow Sensors or ChecklReplace the seals
on the Circuit Module and
.F
bulkhead connector
一
守.
the O-Ring on the O2 cell
国〈
。-Rings
Flowchart 5
Ml110140 佣107 7-11
Aespire 7100
.&. WARNING Objects in the breathing system can stop gas f1 0w to the patient. This can cause
injury or death:
• 00 not use a test plug that is small enough to fall into the breathing system.
Make sure that there are no test plugs or other objects caught in the
breathing system .
.&. CAUTl ON 00 not use O2 Flush for leak isolation tests. 00 not leave pressurized systems
unattended. High P陀ssure and equipment damage may resul t.
Back Vl ew
「叫卜寸E
PO晴 1
Te剖 3 Testlng 曲ealrwaypre揭ure gauge , and PO同 1 and Port 3 u.cup seals
Allgnment
Pωt
1. A忧ach the Machine Test Tool to the breathing system interface ports (using the
alignment post) as shown above.
2. Tum all of the flow controls fully cloc阳ise (minimum flow).
3. Set the system switch to On.
4. Occlude the tapered plug.
• At minimum flow, the airway pressure gauge readingshould increase.
• If not, there is a leak in the tested circuit.
1. Separate the Bellows Module 衍。m the Circuit Module and re-install the Bellows
Module.
2. Occlude the Bag Port connector.
3. Connect the Machine TestTool to the interface po由 as shown above.
4. Setthe BagjVentswitch to Bagand closethe APL Valve (70 cm H20).
5. Slowly increase the O2 flow to achieve 30 cm H20.
• Th e leak rate is equal to the flow needed to main恼in30cm H20.
• Th e leak rate should be less than 200 mLj min.
Note: If the bellows ris筒, it indicates a leak in 由e BagjVentSwitch.
Note If required , set up the Machine TestTool and breathing system as shown in Test4.
1. Slide the Bellows Module away from the machine.
2. Remove the APL ramp and diaphragm.
3. Insert a Test Plug into 由e APL scavenging po此, as shown above.
4. Slide the Bellows Module pa 而创 Iy back onto the machine casting.
5. Ensure that the Bag Po民 is plugged and that the Ba g,tVent switch is set to Bag.
6. Slowly increase the O2 flow to achieve 30 cm H20.
• Le ak rate is equal to the flow needed to maintain 30 cm H20.
• Th e leak rate should be le臼由an 200 mlfmin.
1. Separate the Bellows Module from the Circuit Module and re-install the Bellows
Module.
2. Enterthe Service Mode: Push and hold the adjustment knob on the ventilato r' s
display and setthe system switch to On.
a. Select and confirm "Service Modes."
b. Follow the menu structure outline below to reach the adjustment forthe
inspiratory flow valve. Select and confirm at each step.
• "Diagnostics TestsjTools"
• "Breathing System Leak Test"
3. Follow the instructions on the screen.
• At step 5, connect the Machine TestTool to the interface ports as shown above ,
instead. Continue with steps 6 and 7 on the screen.
• The leak rate should be less than 200 mνmm.
Go to 口lagr回sticT四lIf/TooIs M由四
Test 7 Testlng 由e bell刷帽,由e bellows pop -off valve, the bellows base
manlfold, and the Bag{Vent 驯蛐
M1110140ω:/07 7.19
Aespire 7100
Note If required , set up the Machine TestTool and breathing system as shown in
Test 7.
阴ug
1. Separate the Bellows Module from the Circuit Module and re-install the CircuiVFlow
Sensor Module.
2. Connect short tubing between the inhalation and exhalation por恼。fthe breathing
system.
3. Insert an appropriate test plug in the outlet port of the Circuit Module.
4. Enterthe Service Mode: Push and hold the adjus阳lent knob on the ventilato r's
display and set the system switch to On.
a. Selectand confirm .Service Modes."
b. Follow the menu structure outline below to reach the adjustment for the
inspiratory flow valve. Select and confirm at each step.
• "Diagnostics TestsjTools"
• "Display ND Channels.
c. Record 由 e Inspiratory and Expiraωry Flow actual values.
N侃e: Th e Inspiraωryand 缸piratory Flow actual values should be near zero.
5. Slowly increase the O2 flow to achieve 30 cm H20.
• Th e leak rate is equal to the flow needed to maintain 30 cm H20.
• Th e leak rate should be less than 200 mlfmin.
6. Observe the Inspiratory and Expiratory Flow actual values. Th evalues should be near
zero , as previously recorded in S'惚p4.
Note: If one channel indicates flow , see "Inaccurate Volume Ventilation
Troubleshooti鸣" in the 7100 Ventilator Service Manual.
7. Release Pre臼ure.
Mll10140ω:/07 7-21
Aespire 7100
Pl ug
Plug
Plug
Note: If required , set up the machine as in Test 10.
1. Remove the Soda Ume Canister.
2. Using appropriate Test Plugs , plug the three canister ports in the Circuit Module as
shown above.
3. Slowly increase the O2 flow to achieve 30 cm H2 0.
• Th e leak rate is equal to the flow needed to maintain 30 cm H20.
• Th e leak rate should be less than 200 mlfmin.
Plug
Loo p
-Plug
M1110140ω107 7-25
Aespire 7100
Test 15 TesUng a flow sensor Includlng the VenUla阳r Monltorlng Assembly and
Interfaclng components
Troubleshootlng Some ventilator problems may not generate any ventilator messages, even 由ough the
InstnJc筒。ns ventilator may not be functioning correctly:
• Referto Section 7.3 , " Troubleshootingguide. n
Forventilator problems that result in an Alarm or Error message:
• Refer to Section 7.4, "Alarm and frror messages. n
To help isolate a problem:
• Refer to Section 7.5 , n Troubleshooting Rowcharts. n
AcU on
1. Blown fuses in Control Module's AC receptacle 11. Checkjreplace fuses.
3. Front panel keyboard (LED is part of it) 3. Check ribbon cable connection; replace front
panelkeyboa叫.
Actlon
1. Cable from J 11 of Control Board to SICB. 1. Checkjjumper cable connection; replace cable.
2. Cable from System Switch to SICB. 2. Check cable connection; replace cable.
ActI on
1. Ribbon cable , cont刚 board to LCD display 11. Check cable connection.
Actlon
1. Fan harness 1. Ensure fan harness is plugged in.
2. Replace fan.
Actlon
1. Speaker cable 1. Ensure cable is plugged in.
2. Replace speaker.
Mll10140ω1/07 7-29
Aespire 7100
If a User Alarm persists afterthe recommended action has been performed , the
message indicates the probable component and related circuit that needs repair. Use
the Service Mode tests to isolate the fault. Th e items in the Service Repair column
indicate the path from the named component to the control board.
12 HourTest& UserAlann System in use for more than At end of case , move the system
12 hours without a switch from On to Standby to
powerup selftest On.
Absorber Panel Open User Alarm The top panel on Aestiva is Close the panel. If persists, check:
not completely closed. • Panel switch
ABS on Aespire in not Reinstall ABS. • Harness to VMB
completelyengaged. • VMB
• Cable ωCBjJ12
Apnea Alarm off UserAlarm The cardiac bypass op甘 on is Apnea alarms are turned 0仔
selected (Alarm Se忧ings when this option is selected.
menu).
Aux Gas Outlet On UserAlann The outlet selection switch is Connect the patient circuit to the If persists, check:
settothe au刻 liary auxiliary outlet. • ACGO switch
common gas outlet For mechanical ventilation or • VMB
ventilation with mon阳时 ng, • Cable to CBjJ12
select the common gas outlet.
Ba忧ery Charger Fail UserAlarm Th e current in the battery System is operational , b川 may Replace:
charging circuit is too fail on battery if mains power • Ba'忧:ery
high. islost • Control Board
Bat协ryCha咆ing& UserAlarm Ba忧ery is not fully charged. leave the system plugged in to If persists, replace:
charge the ba忧:ery. If power • Ba忧:ery
fails , the total backup time • Control Board
will be < 30 minutes.
Ba忧:ery Current High User Alarm Ba忧,ery current > 6 amps for System is operational , but may If persists, replace:
10seconds. fail on battery if mains power • Battery
is lost. • Control Board
Ba忧:ery Failure High UserAlarm Battery voltage > 8 Vfor System is operational , but may If persists, replace:
10seconds. fail on battery if mains power • Ba忧ery
islost. • Control Board
Ba忧:ery Failure low UserAlarm The batteryvoltage is too low System is operational , but may If persists, replace:
(< 2 V) to supply the fail on battery if mains power • Ba忧ery
system if powerfails. is lost. • Control Boa时
leave the system plugged in to
charge the ba忧ery.
Cal Flow Senso附 UserAlarm The last flow sensor Calibrate the flow sensors. This alarm message
calibration failed. look for water in the flow sensor indicates that the
tubes and dry if necessary. last flow senso r' s
Replace sensor if necessary. differential
pressure
transducer
calibration failed.
With the BTV switch
in Bag, ensure
sensorsare
removed until the
"No Insp / No Exp
flow Sensor"
messages appear.
Ifpe邸ists, replace:
• VMB
• Control Board
Calibrate O2 Sensor UserAlarm Calibration failure or Does the sensor measure Ifpersis'饵,
Check:
O2%>110% 21 %O2 in room ai r? • O2 sensor cable
Replace sensor if necessary. • VMB
• CabletoCBρ12
Canister Open UserAlarm The canister 刚ease is open , Close the canister release. Ifpersi剑s, chec k:
causinga la咆'eleak • Canister switch
(Aestiva only). • Hamess to VMB
(Closed by de旬 ult in Aespire • VMB
machine.) • CabletoCBρ12
Cardiac Bypass UserAlarm Th e alarm limit settings are Use the alarm limits menu to
set for a patient on change this se创 ng.
cardiac bypass.
Apnea alarms are 0仔.
Check Flw Sensors UserAlarm System has detected an Are the flow sensors correctly
A improperflow pa忧.ern in installed?
the breathing circuit. Water build up in the flow sensor
tubes?
Is a flow sensor tube cracked or
broken?
Improper check valve operation?
Inspect one-way valves.
Replace flow sensor module with
the spare. Check the
condition ofthe flow sensor
and its tubing.
Circuit Leak Audio UserAlarm Control setting on the Alarm Th is message tells you that the
αf Settings menu. audio alarm for circuit leaks
wasturned 0何.
Connect O2 Sensor UserAlarm Th e O2 sensor is not Connect the sensor. If persists, Check:
connected to the cable. • O2 sensorcable
• VMB
• CabletoCBμ12
Exp Flow Sensor Fail User Ala rm System cannot read the Operation continues with
calibration data stored in reduced accuracy.
the sensor. Replace the flow sensor.
Exp Reverse Flow User Alarm Flow through the expiratory Look at the check valves.
sensor during inspiration Water build up in the flow sensor
(for 6 breaths in a row). tubes?
Is a flow sensortube cracked or
broken?
Replace the expiratory check
valve.
Check the flow sensor condition.
Heliox Mode is On User Alarm Control setting on ventilation When Heliox is used , the
setup menu. ventilator must adjust volume
calculations.
High O2 UserAlarm O2 %> alarm high limit Is the limit set correctly?
se刨 ng. What is the O2 flow?
Did you just push Flush?
Does the sensor see 21 %O2 in
room ai r?
Calibrate O2 sensor.
Replace O2 sensor.
High Paw UserAlarm Paw is greaterthan Plimit. Are Plimit and other controls set
The ventilator cycles to correctly?
expiration. look for blockages.
Check patient connection.
HighVE UserAlarm The minute volume is greater Check patient for spontaneous
than the set high limit. breathing.
This alarm is suspended Adjust control settings.
for 9 breaths after you
change the ventilator
se'创 ngs.
High VTe UserAlarm 怕E is greaterthan high alarm Check patient for spontaneous
limit. Th is alarm is breathing.
suspended for9 breaths Check ventilator and alarm
after you change the settings.
ventilator settings.
Insp Flow Sensor Fail User Alarm The system cannot read the Operation continues with
calibration data stored in reduced accuracy.
the sensor. Replace the flow sensor.
Insp Reverse Flow User Alarm Flow through the inspiratory look at the check valves.
sensor during expiration Water build up in the flow sensor
(for 6 breaths in a r,侧). tubes?
Is a flow sensortube cracked or
broken?
Replace the inspiratory check
valve.
Check the flow sensor condition.
Mll10140 08/07 7也
Aespire 7100
Inspiration Stopped User Alarm Drive gas safety switch Adjust controls. Ilf persists, check:
A activated (high pressure). Check systems for blockages. I • Bellows pop-off
• Exhalation valve
Invalid UserAlarm Th e system does not Make sure the module is If persists, check:
Circuit Module recognize the type of correctly installed. • Circuit
circuit module installed. Look for broken ID tabs or tape Identification
Normallythe system uses on the tabs. Board
the ID tabs to identify • Harness to VMB
circuits. • VMB
• Cable to CBjJ12
Low Drive Gas Press UserAlarm The ventilator does not Manually ventilate the patien t.
detect supply pressure. Make sure that the appropriate
gas supplies (0 2 or Air) are
connected and pressurized.
LOW02 UserAlarm O2% less than alarm low Is the limit set correctly?
limit setting. Is the O2flow sufficient?
Does the sensor see 21 %O2in
room ai r?
Calibrate O2sensor.
Replace O2sensor.
As sensors wear out, the
measured %O2 decreases.
LowPaw UserAlarm Paw does not rise at least Are circuit connections OK?
4 cm above Pmin during Look at the Paw gauge on the
the last 20 sec. absorber.
Look for circuit disconnection.
Message A1 annj Error Cause User AcU onj Concems Servlce Repalr
No Circuit Module UserAlarm The patient circuit module is Instali a module. If persists, check:
not instalied Optical sensors look for tabs on • Circuit
(Aestiva only). the back ofthe module. Identification
Is the module assembled? Board
Are sensors di 即? • Harness to VMB
• VMB
• Cable to CB/J12
No Exp Flow Sensor UserAlarm Electrical signals show the Connect the flow sensors.
flow sensor is not Make sure the flow sensor
connected. module is on all the way.
No Insp Flow Sensor User Alarm Electrical signals show the Connect the flow sensors.
flow sensor is not Make sure the flow sensor
connected. module is on all the way.
O2 Flush Failure UserAlarm The pressure switch that Th is alarm occurs if you hold If persists, check:
detects flush flow has down the Flush button for • O2 flush switch
seen a very long flush more than 30 seconds. • Cable to SICB
(注30 sec). • SICB
• Cable ωCB/J11
O2 Sensor Out of Circ User Alarm O2 sensor not installed in Install a breathing circuit module
breathing circuit module. and an O2 sensor.
Sensor not measuring gas in
breathing circui t.
O2 Mon Disabled UserAlarm An Oxygen cell has been Th e Oxygen Monitoring feature is Service Mode:
connected to a non- not active on this system. • System
active ventilator Con自 gurations
monitoring feature.
Patient Circuit Leak? User Alarm Exhaled volume <50% of Check breathing circuit and flow
inspired volume for at sensor connections.
least 30 seconds Patient circuit leak audio can be
(mechanical ventilation). turned off in the Alarm
Settings menu.
Paw < -10 cm H20 User Alann Subatmospheric pressure Check p副 ent condition ,
(<-10 cm H2 0). spontaneous activity?
Increase 俞回h gas flow. Look
for high flow through gas
scavengíng.
Calibrate the flow sensors. With
active scavenging, check the
negative reliefvalve on the
receiver.
Pinsp Not Achieved User Alann Indicates a problem with Check breathing circuit
breathing circuit connections. Check settings.
connections orthat the
ventilator is unable to
deliver requested
pressure to the patient
Mll10140ω1/07 7-37
Aespire 7100
PresjVol Mon UserAlarm ACGO is set to auxiliary gas Connect the patient ci rcuit to the
Inactive outlet auxiliary gas outlet or set the
switch to the common gas
outlet for normal operation.
Replace O2 Sensor UserAlarm O2%<5% Make sure patient receives O2 . If persists , check:
Does the sensor see 21 %O2 in • O2 sensor cable
room ai r? • VMB
Use different monitor. • Cable to CBjJ12
Calibrate O2 sensor. • Control board
Replace O2 sensor.
Service Calibration UserAlarm Internal calibrations are 刊 e system is operationa l. Service Mode:
A necessary for maximum • Calibrations
accuracy.
Select Gas Outlet UserAlarm Fresh gas may notflowtothe Selectthe common gas outlet or
patient. connectthe patient circuitto
ACGO is On , but flow sensors theACGO.
have seen 3 breaths in Note: Th e bag arm will not
patient circuit during the ventilate a patient at the
last 30 seconds. auxiliary outlet.
System Leak? UserAlarm Leak detected between Ifyou a 陪 using Heliox, select The primary cause for
ventilator and patient Heliox on the ventilator setup this message is
circuit. menu. Look for leaks in the thatthe bellows
absorbersystem. has emptied.
Problem with flow sensors? Refill the bellows.
Calibrate the flow sensors. This message
Drain water buildup from the combines the
breathingsystem and inspect "Unable to Drive
for leaks (repair). Bellows" and
Inspect or replace flow sensors. "System Le ak?"
messages in the
Aestiva 7900
Ventilator.
Performthe
Breathing System
LeakTests.
Verify Low 'ÌJE Umit UserAlarm The audible circuit leak Set the low 'ÌJE ala rm.
alarm is off (Alarm
Settings menu) but the
low 'ÌJE alarm is not
consistent with the
ventilator se忧ings.
VolumeMon UserAlarm Aflow sensor has been The Volume Monitoring feature is Service Mode:
Disabled connected to a non- not active on this system. • System
active ventilator Configurations
monitoring feature.
Vr CompO仔 UserAlarm The system supplies the set Adjust VT manually and continue
breath but cannot adjust without compensation , or
ventilation for change to the pressure mode.
compliance and In pressure mode set Pinspir.
resistance losses, etc. Replace the flow sensor module
and selectthe mode again.
Ifthe problem stops , inspectthe
two flow sensors.
vr Comp Disabled UserAlarm Aflow sensor has been The Volume Compensated Service Mode:
connected to a non- Delivery feature is not active • System
active ventilator on this system. Configurations
monitoring feature.
vr DeliveryToo High UserAlarm Vr> 20% of set value for Reduce fresh gas flow.
six consecutive breaths.
Proceed g
to "No Displa俨 g
Troubl笛h90.ti ~g
SectJ on 5.4.2 理
UseAlann
Troublesho_o~ng
SectJon 5.3
ALARMS SYM阿"OMS
Ala_nns ofType:
vt Compensatlon 0何
Dellvered Volume Mismatch Proceedω
Check Aow Sensors "Inaccurate Volume
insp_Reverse_Aow Ve附latlon" Ina∞urate Ventllatlon
Exp Reve回 Rω Troubl副19o.t1~g
System leak SectJ on 5.4.3
Alanns ofType:
lowPaw Proceed to
Volume Ap!l ea "No Ventllatlon" Wlllnot
low DriveGas Tr.!lublesh90.ti~g ven回late
Pressure System SectJ on 5.4.4
leak
No No
Proceedω
Alanns ofTvoe: "Hil!h Intrinslc PEEP" ωntlnuously high PEEP
Sustalned Paw íroubl铺h.9o.t1!!g during operatlon
Highpaw sωtion5.4.5
* Referto Section 7.2 , MBreathing System Leak Tests,' in the respective anesthesia machine Technical Reference Manual.
Wasthere
single audio
toneon
powe叫 p?
No
Problem
Continues?
Dis∞nnectP,ωerSupplyω
CPU cable and determine If both 9v
and 6v power is pr部ent
Rep!ace 问wer
Supply
orwaterin
Pres串ure Yes
pneumatic lin臼
Se附itivi1y
between flow sensor
Calibration and MI AfVMB.
Problem
ω叫nues?
Sensor Problem:
Exa mine for defect or water
plug in lines. 自lsure
cusωmer is periodically
emptying integr,晦dcircle
module water trap
h呼
F-叫
R咱国,‘
Pr,阳ure Sensi甘vity
Cal Error:
CheckValve 树。blem:
... Water in hamess is indicative of a leak in the tubin g, connecto邸, or MIAjVMB pressure transducer.
Be sure to leak check if it is determined that water is present within the harness.
7.5.4 VMB board 1. Remove the tabletop to access the VMB pneumatic circuit connections.
evaluatlon 2. Remove the ABS and the exhalation valve.
3. Enter the Valves-Test Tool service page and record the bit counts on the
inspiratory and expiratory flow transducers.
4. Connect the calibration orifice test tool (A) to the drive gas port (not the
pilot pressure port used for PEEP calibration).
5. Separate the Bellows Module from the Circuit Module.
6. Remove the Flow Sensor Module from the ABS and install it on the
machine.
7. Install the CircuitjFlow Sensor Module.
8. Connect a 22-mm hose from the calibration orifice test tool to the
inspiratory flow port (8).
9. Set the inspiratory flow valve to 60υmin. Gas will exhaust out the rear of
the inspiratory flow sensor where it is normally connected to the circuit
module (陀verse flow through the inspiraωry flow sensor).
10. Record the change in bit counts observed on the inspiratory flow
transducer channel as compared to step 2 (negative polarity). There may
be some variation in the last digit of the counts , try to pick the average
value.
11. Stopthe inspiratoryflow.
12. Swap the inspiraωry channel pneumatic connections (white to black,
black to white) - Referto Figure 11-7.
13. Repeat steps 9 through 11.
14. Move the two inspiratory connections to the expiratory channel ofthe VMB
(white from harness to blue ofVMB pressure transducer, black from
harness to yellow of VMB pressure transducer).
15. Repeat steps 9 through 11 using counts from the expiratory flow
transducer channel.
16. Swap the two inspiratory connections to the expiratory channel ofthe VMB
(white from harness to yellow ofVMB pressure transducer, black from
harness ωblue of VM B pressure transducer).
17. Repeat steps 9 through 11 using counts from the expiratory flow
transducerchannel.
18. Variation of greaterthan 40 bits in any ofthe four measured count
changes indicates a problem with the VMB function.
19. Return to Section 7.5.3.
1. R酬ovebello晒 assembly
2. EnterValves -TestTool
3. Tum on the flow valv哩协 15 L/mln
4. Check regulator callbration
Perform al阳aypr晦ure
饲n!划 ucer callbratlon or
proceed 协 Inaccurate
VeÍ1t1la~on Trouþl~þooting
S甸回on5.4.3
阔呻创
MmdmM
h四"'-anu
RHdEO
4. Occlude insplraωry
tomandmM
时z『
咱
utton
ad
• ReferωSection 7.2 , "Breathing System Leak Tests,• in the respective anesthesia machine Technical Reference Manual.
Problem
Verifypass? ∞ntinu因?
Transdu阳 was
Yω
out of callbratlon
Yes
S~n8!ng I?~bl!lll!
。r Breatliing Circuit 0胁tructlon
1. Checkbell仰spop-o何 velvefor
PEEP Control Valve Problem APL Valve Problem accurate assy ór Stl cklng
2.α1能keJChala回on valvefor 邵阳rate
1. Verify C8 libration 1. Check APL Valve mechanism assy orstlcklng dlaphragm
2. Replace PEEP Control Valve If nec臼sary. for properfunctlon
2. CheckAPLdiskforstlcklng 3. Check for obstructlons in bellows
3.lnsllect Vellt Englne and manlfold for base upstream of eJCh alation valve
evidence of debns orwater 3. Check for obstru创onsln
SH.『
In this section 8.1 Before installing new software or replacingthe Control Board ..................... .8-2
8. 1.1 Key/BID label (Key Code) ............................................ .8-3
8.2 Afterreplacingthe Control Board orthe Control Module .......................... .8-4
8.2.1 Calibration and Checkout ............................................ .8-5
8.3So伽are Installa甘 on ....................................................... .8-6
M1110140ω1/07 8- 1
Aespire 7100
回-晒………
日riYe G挝
刷刷Mode
-……·
Ilz
四s副ed
E圳 rol 勘III'd
E四rent Ke~:
ID:
且四旦旦且坚
•
794
Pre臼ureMo也
UPlllëlde Options k回刨Ied:
\1e Alarll U田is Altollllllic • Oz Moni嗣同
SustøT!JPe Aestl'l'a • Yolume 胁nlorlng
R酬 Sen田lr Correcl阳1 Lead Filer otf • YolulleC田lPensilllon
OzM曲曲。『崎 Enabled • Pr回sureWMorll
VoIlID8 Moniloring Enëlbled
Volur帽Compenslllion Enabled
Pres剧re Mode En酬ed EÆ田 Keyto Inst司Il蝠'础(8):
To help ensure that, after repair or software replacement, the Aespire 7100 system will
include all features that are currently installed and enabled , record the current System
Configuration menu se创 ngs and the Upgrade Options installed.
Th e first six items are present in all machines:
• Altltude: (specific to location)
• Drlve Gas: O2 or Air
• Hellox Mode (setωDisabled for Aespire 7100)
• Ve Alarm Llmlfs: Automatic or User Adjustable
• 句宙tem Type: (set to Aestiva by default)
8.1.1 KeyjBID label Th e replacement Control Board (Control Module) includes a KeyjBID labe l that is
,
(KeyCode) appropriate for machines that include all ofthe optional features. If the machine
includes only some of the optional features , access the Key Code Generator web site to
obtain the appropriate optional features Key Code.
1. Gather the following information (* denotes Required Infoffilation):
Requestor Informatlon
'" Email Address
'" Full Name
'" Organization
End User Information
Hospital Name
Ad dress 1
Ad dress 2
City
PostalCode
Country
Telephone
Informatlon from the EXISTl NG Control Board belng REMOVED
市 Control Board ID number
B. If the original configuration included only some optional features , enter the
Replacement Control Board Key Code obtained from the Key Code Generator
web site , as follows.
a. Enter the Servlce Mode.
b. Select Upgtade Optlons.
c. Prior to installing the new Key Code , reset the options key by entering the
following key code: GOOOOOO.
d. Th en enterthe approp阳te Key Code to resωre the original Upgrade
Options.
3. On the System Conflgul8t/on menu , reset 世le configuration to match the settings
recorded in Section 8.1
4. If required , record the new (web site generated) Key Code on the label provided in
the replacement Control Board kit (or on the Control Module).
5. Affi以 the label to the back ofthe display module as shown.
2. Insert the Software Memory Stick (A) with contacts facing forward into the upgrade
slot (8) of the Control Module.
7. On the Upgrade Optlons menu (Section 4.11) ofthe Servlce Mode, enterthe
options Key Code found on the back of the display to restore the original Upgrade
Options.
8. On 由e System Conflguratlon menu (Section 4.8) ofthe Servlce Mode, reset the
configuration ωmatch the settings recorded in Section 8.1
Inthlssec咽。n 9.1 Howto bleed gas pressure from the machine . . .. . . . . . .. . . . . .. . . . . .. .. . . . . .. .. . . .9-4
9.2 Howto removethe rearpanels............................... ................ .9-4
9.2.1 To removethe rearupperpanel........................................ .9-4
9.2.2 To remove the lower access panels .. . . .. . . . .. . .. . . . .. . . . . .. .. . . .. .. .. .. .9-4
9.3 Howto removethetabletop ............................................... .. .9-5
9.4 Servicingthe pipeline inlet manifold components . . . . . .. . . .. .. . . . . .. ... . . . .. .. . . .9-6
9.4.1 Replace pipeline inlet filter ............................................9-6
9.4.2 Replace pipeline inletcheckvalve ..................................... .9-6
9.4.3 Replace the inlet manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-7
9.5 Service the cylinder supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-8
9.5.1 Ti ghtening procedure for high-pressure tube 而ttings . . . .. . . . . .. .. . . . . .. .. . . .9-8
9.5.2 Replace primary regulator module (complete replacement) .................9-8
9.5.3 Replace cylinder inletfilter .......................................... ..9-9
9.5 .4 Replace cylinder check valve . .. . . . . .. . . . . .. .. . . .. .. . . . . . . . .. .. .. .. .. . . .9-9
9.5.5 Replace 3时-gas cylindersupply module .............................. . 9-10
9.6 Replace system switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.7 Service 由eflowmetermodule .............................................. 9-13
9.7.1 Removefrontflowmeterpanelshield ..................................9-13
9.7.2 Removeflowtubesforcleaningorreplacement.......................... 9-13
9.7.3 Remove complete 何 owmeter head ................................... . 9-15
9.7.4 Replace flowmeter modules ......................................... 9-16
9.7.5 Replace flowmeterframe . .. .. . .. . . .. . . .. .. . .. . . .. .. . . .. .. . . . . .. .. ... 9-20
9.7.6 Replace O2 supply switch ........................................... 9-21
9.7.7 Checkout procedure for O2 supply switch .............................. 9-21
9.7.8 Replace secondary regulator manifold or balance regulator manifold ....... 9-22
9.7.9 Replace O2 or N20 needle valves (on machines with N20) . . . . . . . . . . . . . . . " 9-23
9.7.10 Replace an Air needle valve on all machines or an O2 needle valve
on machines without N20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 9-25
Mll10140ω107 9-1
Aespire 7100
.&. Obey infection control and sa侧 procedures. Used equipment may contain
blood and body fluids.
.&. When servicing the ventilator, extreme care must be takenωavoid introducing
foreign debris, particularly metal chips generated by screw threads, into the
pneumatic flow passages ofthe ventilator. Failure to do so can result in damage
to the flow valve and possible i时 ury to the patient.
.&. Some internal parts have sharp edges and can cause cuts or abrasions. Use care
when servicing intemal components.
.&. After repairs are completed , always perform the checkout procedure. Re俗rto
Section 3 ofthis manua l.
9.2.1 To remove 1. Bleed all gas pressure from the machine (Section 9.1).
the rear upper 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
panel
3. Disconnect all electrical cables.
4. To remove the rear panel , fully loosen the three captive screws that hold the panel in
place. Remove the pane l.
• If the machine includes integrated suction , disconnect the two tube fittings from
the overflow safety trap manifold.
• If the machine includes electrical outlets , lower the panel and place it so that it
does not stress the power cable.
9.2.2 To remove 1. Bleed all gas pressure from the machine (Section 9.1).
the lower access 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
萨anels
3. If present, remove the inboard cylinders.
4. Remove (two screws) 伽 e small upper access panel ωaccessthe3时 cylinder
regulator (N 20) test po比
5. Remove (six screws) the large lower access panel to access the 3时 cylinder
regulaωι
3. Install the new pipeline inlet filter in the pipeline inlet fitting. Th e new filter comes
wi由 an o-ring.
5. Push the new check valve into the opening, using the same thin too l. Th e new check
valve includes an o-ring - orient it toward the pipeline inlet. Nole: Make sure to push
the new check valve all the way back into the opening until it bottoms out on the
shoulder.
L 21
-EE 跚呻疆自
-wr 4 s
AWARNING Be careful not to expose internal components to grease or oil (except Krytox or
equivalent).
9.5.1 Tl ghtenlng 刊e cylinder pressure gauge is connected to the cylinder supply through a copper tube
procedure for with fittings at both ends. Use the following tightening procedure whenever you are
replacing a cylinder supply or a cylinder pre臼 ure gauge.
hlgh-pressure
tube flttlngs 1. Insert the tubing into the fitting until the ferrule seats in the fitting.
2. Tighten the nut by hand.
3. Continue tighteningthe nutwith a wrench until it reaches the original position (about
1/4 turn). You will feel an increase in resistance at the original position.
4. After reachingthe original position , tighten the nutjustslightly.
Nole If you are installing a new tube that has not been tightened before , tighten the nut with
a wrench an additional3/ 4 of a turn after the nut is finger tigh t.
9.5.2 Replace 1. Bleed all gas pressure from the machine (Section 9.1).
prlmary regulator 2. Ensure 由 at all cylinder and pipeline gauges read zero before proceeding.
module (complete
3. Remove the rear panel (Section 9.2).
replacement)
4. Disconnect the high-pressure cylinder gauge fi忧ing.
5. Disconnect the output tube fi忧ing.
6. Remove the three mounting screws and
lockwashers.
7. To reassemble , perform the previous
steps in reverse 0ωer.
• Tighten the high-pressure fitting as
detailed in Section 9.5.1
• Pull on the cylinder output fitting to
ensure it is locked in place.
8. Check the output of the regulator
BEFORE you install the rear pane l.
Adjust if nece臼 ary (Section 5.1).
9. Perform the checkout procedure
(Section 3).
& CAUTl ON Be careful not to crush the filter. Do not thread in the screw more than two full
tums.
山[]-dth
4. Remove the filter.
5. Install the new filter and brass re恼 iningring.
6. Install the inlet adapter in the cylinder yoke.
7. Perform the checkout procedure (Section 3).
9.5.4 Replace Th e cylinder check valve is not a replaceable item. If the check valve is defective , you
cyllnder check must replace the complete cylinder supply module.
valve
句哩tem Swltch
(electrlcal)
Gaugepanel
02 0ut (PO此 4)
A:::::::ED皿L
02 1n (P由此 3)
(Rear Vl棚}
9.7.1 Remove 1. Bleed all gas pressure from the machine (Section 9.1).
front flowmeter 2. Ensure that all cylinder and pipeline gauges read zero before proceedinι
panel shleld
3. Th e flowmeter panel is held in place wi由 two latchingtabs atthe rightside. To
remove the panel , release each latch by pushing it towa时 the center of the panel
with a thin rod (3-mm hex wrench) through the access hole in the shroud.
9.7.2 Remove 1. Remove the front flowmeter panel shield (Section 9.7.1).
flowtubes for 2. To remove aflowtube assembly, push up on the tube justenough to clearthe bottom
cleanlngor seal , pull out from the bottom until the tube clears the flowtube module, then pull
replacement down slowly to release it from the module.
&. WARNING Floats are 时br制 to a specific tube. Keep each float with its tube. Replace
tube and floats together. Interchanging floats can cause incorrect readings.
Disassemble the flowtube assemblies only when service is required. Excessive
cleaning can remove the antistatic coating from inside the tube. Damage to the
float requires replacement of the entire flowtube.
3. Disassemble the flowtube assembly.
Rijj开
Roat stops are Indexed to
flowt帅es and to flowtube
modulωbygas.
Roat 一一
Rlter 一
O-rlng--
4. Completely clean , rinse , and dry the flowtube. Use hospital grade alcohol and a
flowtube brush.
5. Replace stops , filter and o-rings , as necess叫. Li ghtlycoatall o-rings with Krytox. Be
careful to not get any Krytox on the bottom of small flowtube float stops.
6. Reassemble the flowtube assembly.
7. Insert the flowtube , spring side first, into the top of the module with the scale
oriented forward.
8. Push up and slide the bottom ofthe flowtube into place on the bottom o-ring. It may
be necessary to rotate the tube to engage the index tabs.
Note: Be sure o-rings are inserted completely into the colla r.
9. Push down on the tube ωseat the bottom o-ring.
10. Reinstall the front flowmeter panel shield.
11. Perform the checkout procedure (Section 3).
N20ln
02 1n
Alrln
。2 supply Fresh 醉IOut
剑wltch (for slngle-tube fI跚head)
Open
。2 吨。 A1 r
021Alr modules O2/ Air flowmeter modules are connected at the botωm with a long screw (A)
and nut (8) that is recessed. To remove , retain nut while loosening screw.
Note Th e flowmeter modules are held together at the top with a u-clip. To separate the
modules, pivot the modules (front to back) 45 degree. Th e u-clip will disengage and
allow the modules to separate.
Th e flowmeter modules are interconnected atthe top by a spacertube. The o-ring on
the spacer tube makes a leak-tight seal.
Slngle-tube flowhead Th e outlet fi忧ing for a single-tube flowhead is not an integral component of the O2
flowme怡r. Th e outlet fitting is a separate component that includes an o-ring seal and is
held in place with two u-clips.
5mall
Lar事'
U-Cllp 。-rlng U-Cllp
a. Remove the screw located on the side of the Air flowmeter module.
b. Hold the flowmeter module with the flowtubes facingyou.
c. Grasp the outer modules at 由e bottom of the regulator manifold and push the
left module away from you until the u-clip pops off and the module separates
from the other assemblies.
d. Pull the modules sideways to separate them at the top.
Save the u-clip, spacer tube , and the o-ring for reassembly.
4. To remove the O2 or N 2 0 饵owmeter module:
a. Setthe O2 and N20 needle valves to their maximum position (counterclockwise).
b. Loosen the set screws on the N20 knob , then remove the knob.
c. Loosen the set screws on 由e N20 sprocket and the O2 knob.
d. To remove , grasp the O2 knobjsprocket, N20 sprocket, and chain as an
assembly. Remove as an assembly.
g. Th e O2 and N20 flowmeter modules are held together by a single screw. Remove
the screw located on the side ofthe O2 flowmeter module.
h. Hold the flowmeter modules with 由e flowtubes facing you.
i. Grasp the modules at the bo忧。m ofthe regulator manifolds and push the left
module away from you until the N2 0 module separates from the O2 module.
j. Pull the modules sideways to separate 由em at the top.
Save the u-clip, spacertube , and the o-ringfor reassembly.
5. To reassemble the flowmeter modules, perform the previous steps in reverse order.
Note: Th e u-clips must be reinstalled with 由e barbed leg to the left as viewed from
the front.
n u 仰而
SprocketjChaln
Assembly
13. Install the N20 knob. Snug one set screw to hold the knob in place.
14. Perform the link system calibration (Section 5.4).
15. Install the flowmeter panelshield.
16. Perform the checkout procedure (Section 3).
9.7.5 Replace 1. Remove the front f1 0wmeter panel shield (Section 9.7.1).
flowmeter frame 2. Remove the complete f1 0wmeter head (Section 9.7.3).
3. Separate the f1 0wmeter modules as required (Section 9.7 .4).
4. Remove the f1 0wtubes (Section 9.7.2). Keep all the parts for reassembly.
5. Remove the gas identification panel by removing the two screws at the back of the
frame. Keep all the pa此s for reassembly.
6. Remove the flowmeter frame by loosening the four mounting screws at the back of
the regulator manifold.
Note: There is a retainer in each screw location that keeps each screw within the
manifold.
7. To reassemble , perform the previous steps in reverse order.
8. If replacing O2 or N2 0 frames , perform the link system calibration (Section 5.4).
9. Perform the checkout procedure (Section 3).
9.7.6 Replace O2 Th e O2 supply switch is located on the O2 flowmete r' s regulator module.
supply swltch 1. Remove the upper rear panel (Section 9.2).
2. Remove the two mounting screws from the O2 supply switch.
AdJustment
screw
4.mmhex
9.7.8 Replace 1. Remove the front f1 0wmeter panel shield (Section 9.7.1).
锦condary 2. Remove the complete f1 0wmeter head (Section 9.7.3).
regulator manlfold
3. Separate the f1 0wmeter modules (Section 9.7.4).
。rbalance
regulator manlfold 4. Remove the f1 0wmeter frame from the regulator manifold by removing the four
screws atthe rear ofthe regulator manifold (no need to remove f1 owtubes).
5. Remove the needle valve from the regulator manifold:
a. Unscrew the complete assembly together (stop collar, needle valve).
b. Replace the o-ring if necessary.
6. Screw the needle valve into the new regulator manifold.
7. Remove the plugs and balance regulator elbow fitting (and O2 supply switch if an O2
module) from the old regulator manifold.
8. Install the plugs and balance regulator elbow fitting (and O2 supply switch if an O2
module) into the new regulator manifold (pull on the plugs and fittings to ensure that
they are locked into the manifold).
9. Reinstall the f1 0wmeter frame to the regulator manifold.
10. Reinstall all the f1 0wmeter modules to the f1 0wmeter head.
11. Reinstall the flowmeter head (Section 9.7 .4).
12. Do the necessary calibrations (Section 6).
9.7.9 Replace O2 For machines without N20 , referto Section 9.7.10 for replacing the O2 needle valve.
or N20 needle 1. Bleed all gas pressure from the machine (Section 9.1).
valves (on
2. Ensure 由 at all cylinder and pipeline gauges read zero before proceeding.
machlnes wlth
N20) 3. Remove the front flowmeter panel shield (Section 9.7.1).
4. Set the O2 and N20 needle valves to their minimum position.
5. Loosen the set screws on the N2 0 knob , then remove the knob.
6. Loosen the set screws on the N20 sprocket and the O2 knob.
7. To remove , grasp the O2 knobjsprocket, N20 sprocket, and chain as an assembly.
Remove as an assembly.
8. Remove the spacer from the N20 needle valve spindle.
9. Loosen the set screws on the needle valve stop collar for the needle valve that is
being replaced.
10. Remove the stop collar.
11. To remove the needle valve from the flowmeter block , turn the needle valve
counterclockwise with a 16-mm wrench.
12. To install the new needle valve , turn it clockwise and tighten it with the wrench.
Note: Be sure the o-ring is properly located on the tip ofthe needle valve .
.&. WARNING Th e O2 and N20 needle valves are not the same. Patient injury can result ifthe
wrong needle valve is installed in the flowmeter block. You can identify the N20
needle valve by a groove located just below the top brass hex.
,
N20 needle valve has agrooye
13. Install the stop collar on the new needle valve. Do not tighten the set screws.
14. Perform the needle valve calibration (Section 5.3).
15. After calibrating the needle valve , put the spacerthe N20 needle valve spindle.
Spacer
16. Put the chain on the O2 knobjsprocket assembly and the N20 sprocke t.
17. Install the chain and sprockets on the needle valve spindles as an assembly. 00 not
tighten the set screws.
SprocketjChaln
Assembly
18. Install the N20 knob. 00 not tighten the set screws.
19. Perform 由 e link system calibration (Section 5.4).
20. Install the flowmeter panel shield.
2 1. Perform the checkout procedure (Section 3).
9.7.10 Replace an For machines with N2 0 , referto Section 9.7.9 for replacing the O2 needle valve.
Alr needle valve on 1. Bleed all gas pressure from the machine (Section 9.1).
all machlnes or an
2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
O2 needle valve on
machlnes wlthout 3. Remove the front flowmeter panel shield (Section 9.7.1).
N20 4. Loosen the set screws on the flow control knob and remove the knob.
5. Loosen the set screws on the stop collar and remove the collar.
6. If equipped , remove the maximum flow stop collar.
7. Using a 16-mm wrench , remove the needle valve by tuming it counterclockwise.
8. Install the new needle valve and tighten.
Note: Be sure the o-ring is properly located on the tip of the needle valve.
9. If equipped , install the maximum flow stop collar (do not tighten).
10. Install the stop collar (do not tighten the screws).
11. Install the flow control knob on the shaft. Tighten one set screw to snug.
12. Reconnect the gas supplies.
13. Perform the flow control stop procedures explained in:
• Section 5.3.1 for O2 ,
• Section 5.3.3 for Air.
14. Ins恼 11 the flowmeter panel shield.
15. Perform the checkout procedure (Section 3).
Valve
Cartrldge
5eal
5prlng
O-rlng
5. When installing a new valve cartridge assembly into the vaporizer manifold , put a
light coat of Krytox on the bottom portion ofthe cartridge. Th e bottom portion of the
cartridge is defined as the brass surface that is inserted in the lower spring. Note: Do
not apply Krytox to 由 e valve sea l.
6. Verify 伽 at the parts are free of dust and dirt.
7. To reassemble , perform the previous steps in reverse order.
8. Complete the port valve checkout procedure described below (Section 9.8.2).
9.8.2 Checkout Use the Vaporizer Manifold Valve li臼,t Tool to perform the checkout procedure for the
procedure for manifold port valve. Th is tool and test procedure are intended for use only when 由e
valve cartridge assembly is replaced.
manlfold port
valve
Nole Th is replacement and test procedure is a service action and is not part of the
maintenance program.
1. Setthe system switch to Standby.
2. After replacing the valve cartridge assembly, remove the vaporizer port o-ring.
3. A忧ach the valve testerto the top ofthe valve by sliding the bottom ofthe tester onto
the o-ring groove.
4. Ti ghten the testerscrew down onto the valve until the screw bottoms outon the top
of the valve. Th e tester o-ring should create a seal with the top of the valve.
5. Remove the upper rear panel (Section 9.2).
6. Remove the inlet tube from the vaporizer manifold.
7. Set the SCGO Selector switch to ACGO.
8. Test the negative low-pre臼ure leak-test device:
a. Putyou hand on the inletofthe leak-test device. Push hard for a good seal.
b. Remove all air from the bulb.
c. Th e bulb should not inflate in less than 60 seconds.
9. A阳 ch the negative low-pressure leak-test device to the ACGO outle t.
10. Remove all air from the bulb. Th e bulb should not inflate in less than 45 seconds.
11. Remove the valve tester.
12. Reassemble the inlet tube , vaporizer port o-ring, and the upper rear pane l.
13. Conduct a negative low-pressure leak test on the system (Section 3.9.1).
&. WARNING If the valve test tool is not removed before flowing gas through the system ,
pneumatic head damage could resul t.
Note Th e valve body, o-ring, and flapper do not come out with the block. Th ey stay intact at
the bo忱。 m ofthe vaporizer manifold.
6. Pull the flapper out of the valve body.
。-rlng
Fl apper
扎叮
Va阳'ebody
。-rlng
:li--'
Fl apper
7. Using a hex wrench , put the wrench through one ofthe holes ofthe valve body and
pull down ωremove the valve body and o-ring.
8. Verify that parts are free of dust and dirt.
9. Replace the flapper by inserting the flapper stem and gently pulling the stem until
the flapper secures to the valve body.
10. Li ghtly lubricate the o-ring with 陶ytox.
11. Place the lubricated o-ring on the valve body po民 atthe bottom ofthe manifold.
12. Gently install the valve body in the manifold:
• Check that the o-ring makes a good seal between the manifold and the valve
body.
• Check that the flapper valve makes solid contact with the valve body.
13.lns恼 11 the valve block.
14. Reconnect the tubing to the valve block. Pull on the tube to ensure 由at it is locked
in the fi四 ng.
15. Install the vaporizerfront panel.
16. Perform the checkout procedure (Section 3).
Mll10140ω1/07 9-29
Aespire 7100
9. Install the new vaporizer manifold in reverse order. Do not fully tighten the screws
until they are all in place.
• Attach the new manifold to the right-hand extrusion (E).
• Attach the vertical suppo民 to the vaporizer manifold (0).
• Attach the bottom of the vertical suppo眈 to the flowhead bracket (C).
• Attach the vertical suppo民 to the front bezel (8).
10. Ti ghten the mounting screws in the following order: E, 0 , C, 8.
11. Reassemble the machine.
12. Perform the checkout procedure (Section 3).
3 2 4 1
3. Disconnect the fresh gas (2) and flush (3) tubes at the back ofthe switch.
4. Disconnectthe wires from the ACGO mode microswitch (4) atthe back ofthe selector
switch.
5. Disconnect the wires from the flush pressure switch (5) on top ofthe selector switch.
6. Set the ACGO selector switch to ABS.
7. Back outthe selectorswitch mountingscrews (6) until the tips are flush with theface
of the mounting casting.
8. While pushingthe selector knob toward the machine and holding itsteady, push the
valve body toward the knob and rotate it counterclockwise to separate the valve
body from the knob assembly.
9. Remove the knob assembly and protective shroud from the machine.
10. Remove the valve from the silicone output tubes.
13. Reconnect the wires to the flush pressure switch at the top of the valve
(upper and lower terminals).
14. Replace the tabletop.
Test procedure 1. Confirm that flush flow and 5 Ljmin fresh gas flow are diverted to the ACGO po此 and
the ABS in the respective knob positions.
2. Confirm thatthe ventilatordisplay indicates ACGO mode when the valve issetin the
ACGO position.
3. Test the function ofthe flush pressure switch.
(Section 4.10.2 , "Display Discrete 1/0 Signals ")
4. Perform the low-pressure leak test (Section 3.9).
5. Perform the checkout procedure (Section 3).
Procedure Sample gas return is directed to the scavenging system as a factory default. Perform
the following to reroute the sample gas back to the breathing system.
1. Remove the tabletop.
2. Port4 (A) ofthe ABS breathingsystem is connected ωthe expiratory circuit,
downstream of the expiratory check valve. As a factory default, Port 4 is plumbed
with a length of tubing that is plugged (8) at the far end.
3. Remove the plug from the tube.
4. Find the sample return line at the left-rear corner of the pan assembly. The sample
return line includes an inline connector (C) at the point where the sample line goes
down into the vent engine housing.
5. Separate the scavengingtube , removingthe inline connectorfrom the po刚 on ofthe
tube that extends into the vent engine housing. Plug the open end of the scavenging
tube (0) with the plug removed above.
6. Insertthe inline connectorfrom the sample return portinto the open end ofthe return
tube (E) to Port 4. Pull on the connectorto ensure that it is securely connected.
7. Replace the tabletop.
8. Perform the checkout procedure (Section 3).
面--H'
国HH.,
①
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-目
①
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y,
h‘F
--
a--
9.13.1 Serviclng Service parts for the bag support arm include the upper and lower assemblies.
the bag support To replace either assembly:
ar町E
1. Remove the bag support arm from the machine (Section 9.13).
2. To separate the upper assembly
from the lower assembly, use a
small (2.5-mm) pin punch from the
bottom to drivethe dowel pin up and
ou t.
3. To assemble the bag arm , apply a
light coat of Krytox to the area of the
upper arm (A) that extends into the
lower arm (including the dowel pin
groove).
A
4. Insertthe upper assembly into the lower assembly. Align the surface (8) ofthe upper
assembly with the surface (C) of the lower assembly.
5. Insert the dowel pin into the hole
(from the ωp side as shown). Drive
the dowel pin into the bag arm until
it is f1 ush with the top surface.
9.13.2 Replace 1. Remove the ABS breathing system 衍。m the machine.
frlctlon pad In 2. Using an 8-mm socket, remove 由e
lower bag arm nut(A), shoulderwasher, and spring
as锦mbly from 由e lower assembly.
Mll10140ω:/07 9-41
Aespire 7100
9.15.1 Front panel 1. Bleed all gas pr,臼sure from the machine (Section 9.1).
method 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
3. Remove the tabletop (Section 9.3).
4. Remove the gauge panel mountingscrews and move the panel forward to access the
suction control module.
4. Remove the two screws (D) that hold the suction control module to the mounting
bracket.
5. Remove the regulator assembly from the front panel.
6. Transfer the tubing to the new regulator:
• Attach the vacuum source tube (white fittin g) to the lower connector (E).
• Attach the suction tube (black fitting)ωthe upper connector (F).
7. Guide the tubes into the front panel opening.
8. While holding the regulator assembly against the front panel , attach the retaining
bracket to the regulator. Tighten the screws to secure the regulator assembly.
9. If applicable , attach the control port tubeω 伽e pilot valve adapter (C).
10. A忧ach the vacuum and suction fitting to the rear panel manifold.
11. Replace the rear panel.
12. Perform the checkout procedure (Section 3).
3. From the topside , rotate the Ba g/ Vent switch cartridge counterclockwise until the
Ba g/Ventswitch outlet po此 (C) clears the bellows housing.
9.16.2 Replace To replace the latch assembly, you must disassemble the bellows base assembly to 由e
bellows base latch point where you can remove the guide (A) and latch assembly (8) as a unit
assembly 1. Remove 伽e BaglVent switch cartridge (Section 9.16.1).
2. Remove the two remainingscrews (C)that hold the AP L/ B1V manifold to the bellows
base assembly. Remove the APL/ B1V manifol.
3. To remove the guide/latch assembly, remove two mounting screws (D) from the
underside. Remove two additional mounting screws from the topside. Remove the
guide/latch assembly from the bellows base assembly.
4. Separate the latch assembly from the guide assembly.
5. To install the new latch a臼embly, putthe spring (日 inωplace in the guide assembly
(l ong leg down).
6. Place the latch assembly on the guide assembly so that 由 e latch engages the short
leg of the spring. Secure the latch assembly (町 to the guide assembly.
E F
B
c
A
D E
3. Remove the two M3 shoulder screws (明白atfasten 白 e canister latch lever (D).
4. Remove the latch lever, the switch actuator lever (日 and the spring; discard the
spring.
5. Place the new spring on the module (as shown below). Position the switch actua协『
lever overthe spring. Ensure the spring hooks are fully engaged inωthepostson 由e
manifold and the actuating lever.
6. Clean any residual Loctite debris from the M3 shoulder screws removed in Step 3.
7. Place the canister latch lever in position. Apply Loctite 242ω 由 e threads of the two
M3 shoulder screw threads and secure the canister latch level.
8. Check the switch actuator lever to ensure free movement. If sticking is observed ,
loosen the M3 shoulderscrew approximately 1/8 of a tum until 骨ee movement of
the switch actuator lever is observed.
9. Install the module cover.
10.lnstall the EZchange module.
11. Verifythatthe following message appears on the screen when the absorber canister
is released.
• 'No C02 absorption' 币。r Aespire machines
• 'C02 Absorber Out of Circuif for Avance and Aisys machines
12. Perform the Preoperative Checkout Procedure
(refer to the Use r's Reference manual).
.& CAUTl ON Remove the vaporizers before tipping the machine. If a vaporizer is inverted , it
must be set to 5% and pu晤时 for 30 minutes with a 5 L/min 由ow. Th e interlock
system prevents purging more than one vaporizer at a time.
2. Remove the absorber, the vaporize 邸, gas cylinde邸, drawers and all auxiliary
equipmen t.
.& CAUTl ON To preventdamage, do not 即由e Aespire machine more than 10 degrees from
vertical.
3. Block the opposite wheels; then , block up the machine until there is enough room to
remove the defective caster.
To block up the machine, tip and slide blocks under the caster base. Raise both
sides evenly until the unit is high enough to remove the caster.
4. Th e casters are threaded into the base
and held with a Loctite compound.
Remove the casterwith an
appropriately sized open-end wrench.
5. If required , clean the threads ofthe new
caster with denatured alcohol.
6. Apply Loctite 242ωthe threads of the
new caster. Install the caster securely
into place.
7. Make sure the caster tums freely.
8. Carefully lower the machine to the floor.
9. Perform the checkout procedure (Section 3).
D B c
9.18.1 To replace 1. Using a small needle-nose plie邸, disconnect the switch harness from the task-light
the task- lIght circuit board connector (8).
swltch 2. Remove the two screws (C) that hold the switch retainer plate to the upper shelf.
3. Transferthe switch retainer plate to the new switch , counter-sunkside to the outside.
4. Mount the switch to the upper shelf.
5. Remount the task-light assembly. Ensure that the switch harness and the task-light
harness wires are positioned in their respective recesses and are not pinched under
the task-light lens.
9.19.2 Removlng If equipped , remove additional equipment from the arm before removing the arm.
the dlsplay arm 1. Disconnect the cables from the display.
2. Remove the display from the display
arm.
3. Remove the cables from the cable
clamps.
4. Loosen the screws thatsecure the
display arm in the dovetail.
5. If required , use a rubber mallet to
tap the display arm out of the
dovetail.
9.19.4Installlng A current production long arrn does not include integral cable clamps.
the longarm Refer to Section 10.34 for applicable cable guide ki t. A忧ach the cable guide to the arm
per instructions in 由e kit.
1. Place the arrn into the extrusion.
2. Use a rubber mallet to tap the arrn
into place. Leave a 12-mm gap
between the lower edge of the arrn
mounting plate and the end of the
dovetai l.
3. nghten the mounting screws to
secure the display arrn.
4. Remount the display.
5. Route the display cables neatly
through the cable guide.
6. Attach the cables to the display.
7. If required , install cable tie in 由e
locations shown.
• Place one cable tie close ω 由e
pivot ofthe arrn.
• Place the second cable tie near
the display as shown.
8. Ensure that the cables are secured
so 伽atthey do not interfere with the
display arm through the entire range
ofmotion.
A - Seriallsolation
B - Monitoring board
C- Vent Engine
0- Power cable
The ventilator will alarm with the message "Low Drive Gas Pre蹈" ifthe selected
drive gas pressure , either O2 or Air, is lost.
1. Remove the rear panel (Section 9.2).
Not&:而e O2 and Air pipeline manifolds have a drive gas connection at the back. Th e
connection not in use is plugged.
2. Remove the plugfrom the new connection.
3. Disconnect the drive gas hose from the present connection.
4. Install the plug in 由 is connection (pull on the plug to ensure that it is locked into the
币创ng).
5. Reroute the drive gas hose so 由at it does not cause kinks in other tubing.
6. Connect the drive gas hose to the new connection (pull on the hose connecωrω
ensure 由 at it is locked into the fi四 ng).
<CM)
To replace the fuses • To replace the fuses (A) , first remove the power cord retainer (8) and 由epower
and 由e fan fll幅『 cord (C).
• To replace the filter (D) , remove the filter retainer (罔.Ifthe Control Module is
mounted on an arm , remove the control panel from the arm to access the filter.
Toremove 曲eωntrol 1. Disconnectthe three interface cables (町 and the power co时 (C).
module
2. Remove the screws that attach the control module to 由e mounting brackets.
3. Remove the control module (CM).
4. To replace the control module, reassemble in reverse order.
5. ReferωSection 8.3 for ins阳 lling software and updating the control board
configuration.
(CB)
Openlng the control 1. Place the control module face down on a protected surface.
module
2. Loosen the screws (C) that hold the two enclosures together (one in each corner).
3. Slightly separate the rear enclosure (A) from the front enclosure (8).
4. Swing the rear enclosure into an upright position. Uft up the edge that houses the
external connectors. Be careful not to stress the harnesses in the back.
5. Disconnect the harnesses from the back of control board (C8) to separate the two
enclosures.
• Ba忧ery (D)
• Ground (日
• Power supply (的
• Fan (G)
~ Cautlon When disassembling, remove the battery connector first. When reassembling,
attach the battery connector last. Power is supplied to the control board as long
as the battery is plugged in.
Control board
EERRUR 』
Lh. Cautlon Th e circuit boards are electrostatic sensitive. Use an anti-static workstation and
wear a wrist grounding strap when handling a circuit board.
To replace the control 1. Disconnect the remaining cables at the left edge of the control board.
board
• (A) Two-wire hamess to speaker
• (8) Ribbon cable to rotary encoder
• (C) Flex cable to front panel keyboard (refer to Note)
• (D) Rex cableωLCD display (re也rto Note)
2. Remove the two screws (E) that hold the control board ωthe front enclosure.
3. Carefully liftthe control board from the frontenclosure. Guide the cables through the
slo忧.ed openings at the le仕 edge of the control board.
Nole Th e flex cable for the LCD display and the front panel keyboaωinserts into a ZIF (zero
insertion force) connector on the control board.
10 release the 伺excable (1) , insert a thin slotted screwdriver at the base ofthe
connector and twist it slightly to pry up on the outer shell ofthe connector.
10 Insert the 伺excable (剖, hold the outer shell in the released position. Carefully
insert the cable until all the "fingers" are below the surface of the shel l. Push the shell
to the locked position.
j叫|
( l -①
C A
&. Cautlon Th e circuit boards are electrostatic sensitive. Use an anti-static workstation and
wear a wrist grounding strap when handling a circuit board.
To replace the Battery 1. Disconnect the battery cable (A) from the control board.
2. Remove the four screws (8) that hold the battery retainer plate.
Note: After replacement, the
battery must be charged until 3. Note the orientation of the wires that connect to the ba忧ery and how they route
Battery Status is indicated as through the retaining clamp.
"Ba忧ery Charged."
Referto Section 4.10.3. 4. Replace the battery in the same orientation noted above (wires facing inward.
To replace the Power 1. Disconnect the battery cable (A) from the control board.
Supply
2. Disconnect the power supply's output connector (C).
3. Disconnect the power supply's input connector and ground wire (D).
4. Loosen each mounting screw (four come时 until it begins to ratche t.
5. Uft out the power supply.
6. Reassemble in reverse order.
EMCGaskets
B A
To replace the speaker Remove the two screws (A) that hold the speaker assembly (8) to the front enclosure.
To replace the rotary 1. Pull the knob (C) 0仔 the shaft of the encoder (D).
encoder 2. Remove the nut and washer that hold the encoder to the keyboard.
3. Replace the encoder switch in reverse order (note the orien阳tion of the at阳ched
ribbon cable).
Toreplace 抽ebackllght 1. Disconnect the LCD backlight cable (日 andthe inve此:er input cable (町.
Inve此:er 2. Remove the two screws (G) that hold the inverter boardωthe front enclosure.
3. Clip 由e tie wrap (H)ωrelease the inve此:er.
To replace the front 1. Remove the four screws (1) that hold the LCD assembly to the front enclosure.
enclosure Set the assembly aside.
2. Transferthe EMC gaskets (or install new) to the new enclosure.
3. A阳ch the LCD assembly to 由e new enclosure.
4. Transfer the remaining components to 由e new enclosure (speaker, encoder,
inverter).
5. Reassemble in reverse 0时er.
E E
(CB)
Openlng the control 1. Place the control module face down on a protected surface.
module
2. Loosen the screws (C) that hold the two enclosures together(one in each corner).
3. Slightly separate the rear enclosure (A) from the front enclosure (B).
4. Swing the rear enclosure into an upright position. Li ft up the edge that houses the
external connectors. Be careful not to stress the harnesses in the back.
5. Disconnect the harnesses from the back of control board (CB) to separate the two
enclosures.
• Ba忧ery (D)
• Ground (罔
• Power supply (F)
• Fan (G)
&. Cautlon When disassembling, remove the ba忧.ery connector first. When reassembling,
a忧ach the battery connector last. Power is supplied to the control board as long
as the battery is plugged in.
Mll10140 08/07 9- 61
Aespire 7100
Control board
AHEM
F
庐LWRUE-
(CB)
~ Caution Th e circuit boards are electrostatic sensitive. Use an anti-static workstation and
wear a wrist groundingstrap when handling a circuit board.
To replace the control 1. Disconnect the remaining cables at the left edge of the control board (CB).
board
• (A) Two-wire harness to display backlight
• (B) Rex cable to LCD display
• (C) Ribbon cable to rotary encoder
• (D) Flex cable to front panel keyboard (refer to Note)
• (E) Two-wire harness to speaker
2. Remove the two screws (的 that hold the control board to the front enclosure.
3. Carefully lift the control board from the front enclosure. Guide the cables through
the slo忧:ed openings at the left edge ofthe control board.
4. Reassemble in reverse order.
5. Refer to Section 8.3 for installing software and attaching the control board
configuration labe l.
Note The Flex cable forthe front panel keyboard inserts into a ZIF (zero insertion force)
connector on the control board.
To release the 伺excable (1) , inserta thin slo忧:ed screwdriver at the base of the
connector and twist it slightly to pry up on the outer shell of the connector.
Toln随同 the flex cable (剖, hold the outershell in the released position. Carefully insert
the cable until all the "fingers" are below the surface of the shel l. Push the shell to the
locked position.
J叫I
( l 国①
刷工竹丁 B
(少 CB
L 二E孟少陌
N工rTl
t
巳立少"
N.Kepsnut
e
' A
& Cautlon Th e circuit boards are electrostatic sensitive. Use an anti-static workstation and
wear a wrist grounding strap when handling a circuit board.
To replace the Battery 1. Disconnect the battery cable (A) from the control board.
2. Note the orientation ofthe wires that connectto 伽e battery and how 由eyroute
Note: After replacement, the through the retaining clamp.
ba郎 rymω,tbecha咆eduntil
Ba阳叩 Status is indicated as 3. Remove the ba忧:ery's mounting strap (8)
"Ba吐e叩 Charged."
Re也rto Section 4.10.3. 4. Replace the ba忧ery in the same orientation noted above (wires facing inward.
To replace the Power 1. Disconnect the ba忧ery cable (A) from the control board.
Supply
2. Disconnect the power supply's output connector (C).
3. Disconnect the power supply's input connector and ground wire (D).
4. Lo osen each mountingscrew (fourcomers) un创 it begins to ratchet.
5. Uftoutthepowersupply.
6. Reassemble in reve陪e order.
Ground Tennlnal Note the sequencing of ground wires and hardware when replacing any of the
harnesses.
B E
To replace the speaker 1. Remove the two screws (A) that hold the speaker assembly (8)ωthe front
enclosure.
2. Reassemble in reverse order.
To remove the front 1. Use a 7…mm nut driverto remove the twelve nuts (C) around the periphery that hold
enclosure the front enclosure (D) and the front panel assembly (E) together.
2. Carefully lift the front enclosure from the front panel assembly. Guide the cables
through the slo忧:ed openings at the left edge of the front enclosure.
3. Reassemble in 陪verse 0削 er.
B E
Toreplace 由e keyboard Th e LCD display and the rotary encoder are mounted to 由e keyboard assembly. To
replace the keyboard assembly you must transfer the LCD display and the rotary
encoderto the new keyboard assembly.
To replace the rotary 1. Pull the knob (D) 0仔 the shaft of the encoder.
encoder
2. Remove the nut and washerthat hold the encoderto 由e keyboard.
3. Replace the encoder switch in reverse 0叫er. Note the orientation of the attached
ribbon cable.
To replace 由eLCD 1. Use a 5.5-mm nut driverto remove the four nuts (白 at each comer ofthe display.
dlsplay
2. Remove the display assembly from the keyboa削.
3. If required , clean the keyboard window (if new, remove protective film).
4. Remove protective mask from new LCD display.
5. Transfer the spacers over the display mounting studs.
6. Mountthe displayω 伽e keyboard studs.
7. Transferthe display ribbon cable (创ntacts faclng up) to the new display
(Zl F connecto r; pull tabs toward cable ωrelease).
A
Do Not
Touch
.&. Cautlon Do not touch the glass portion ofthe backligh t. Body oils or other contaminants
can decrease the life of the backligh t.
1 2
‘、 3
'
s 7 s 5
9.23.1 To remove 1. Disconnect pipeline supplies; close cylinder valves; bleed off pressure.
the Vent Englne 2. Remove the ABS breathing system.
3. Remove the Exhalation valve.
4. If present, remove the scavenging downtube.
5. Loosen the five captive screws (A) that hold the Vent Engine coverto the housing.
Raise the cover to access the Vent Engine.
E
D
A E B
9.23.2 Replaclng Refer to section 6 for Vent Engine components that areωbe serviced under regular
VentEnglne maintenance. Most ofthe components on the Vent Engine ca n be replaced by removing
the mounting screws and reusing them to secure the replacement part.
ωmponen恒
、、
、、
e
"
A
B c E
'
Inlet Rlter (A) Install the filter (with the course side DOWN) inω 由e recess in the manifold. Place the
o-ring into its groove.
Re酬lator(8) Also inspect the two o-rings that seal it to the manifold. Replace as nece臼ary.
PEEP SafetyValve (C) Ensure the valve you are installing (white dot) is in this location.
PEEPValve (D) Ensure the valve you are installing (two blue dots) is in this location.
Supply Pressure Swltch Also inspect the o-ring that seal it to the manifold. Replace as necessary.
(E)
Transfer harness wire to top and middle tabs; bottom tab open.
Insplratory Row Valve Note orientation of the flow valve. Also inspect the two o-rings that seal it to the
(F) manifold. Replace as necessary.
Interface Manlfold (H) Inspect the two o-rings that seal it to the manifold. Replace as necessary.
lubricate o-rings sparingly with 附ytox.
Mll10140ω/07 10-1
Aespire 7100
1
。由
-R口
..h
U四F
10.1.1 Secondary Assemble the secondary regulaωr pilot pressure tool using a 4-mm tee and
regulator pllot pressure tubing as shown. Th is tool is used with N20 needle valve calibration.
tool
'
2 电工二
NotShown
Low-pressure Leak Test Device (negative pressure) 0309-1319-800
Low-pressure Leak Test Device (positive pressure -ISO) 1001-8976-000
Low-pressure Leak Test Device (positive pressure - BSI) 1001-8975-000
Flow test device capable of measuring 0-15 L/min Referto section 6.5
with an accuracy of 士 2% of reading
Vacuum test gauge capable of measuring 0 to 550 mm Hg Referto section 6.6
with an accuracy of 士 1 % of reading
Test device capable of measuring 0-30 L/min (see Item 1 above) Referto section 6.6
Leakage current test device Referto section 3.15
Test device capable of measuring 689 kPa (100 psi) Referto section 5.1
Low-pressure test device (dψtal manometer ortest gauge) Referto section 5.6.2
with an accuracy of 士 2% of reading
Test Devlces
lb
18
le lf
(2) (2)
3
4
2
20
11
'
\
、 10 (15, 13)
\\1
h12345678911111111
m Descrlptlon Stock Number
Caster, 125-mm with brake (front) 1006-3070-000
Caster, 125-mm no brake (rear) 1006-3071-000
Cover, cable channel 1009-3020-000
Uppershelf 1009-3022-000
Bolt, M6x40 0144-2131-911
Loc阳asher, M6 internal 014 4- 1118-130
Gauge , airway pressure (includes mounting hardware) 1009-3034-000
Handle, side 1009-3033-000
Handle, Medirail 1009-3101-000
nu4ind
0144-2131-921
Shim 1009-3131-000
Task Li ght PCB 1009-5504-000
Lens, Task Ught
『
1011-3308-000
Screw 0142-4254-106
18 Switch Assembl弘 tasklight 1009-5587-000
19 Pla饵, switch mounting retainer 1009-3143-000
Screw 0140-6226-107
20 La bel , Aespire 1009-3488-000
时喝到
1
2
10
'
二建毒主~ GI 15
11
7 12
13 \飞二~
H ι18
4 -----./Æ/ol型 ~8
18
7 Thumbscrew 1406-3304-000
Ring, retainer 1406-3319-000
8 7
1 1 2
11 Th umbscrew 1406-3304-000
1 2
4 3
4c
10
'
11 12 13
10
'
4 5
s 11(12)
e
13
8
'
Item Descrlp创。" Stock Number
1 Dovetail insert 1009-3408-000
2* Screw, M8x 16 FL SKT HD 1009-3435-000
3* Screw, M8x 12 SKT HD DOG 阿 1006-1435-000
4 Extrusion , Vent bracket mount 1504-3514- 000
5 BOlt, carriage 1006-1433-000
6 Casting, Vent Bracket, 20 degree (2) 1504-3526-000
7 Bearing, white plastic (2) 1006-3228-000
8 Handle , T-clamping 1301-3001-000
9 Washer, flat 9213-0180-006
10 Set screw, M6x16 SKT HD CUP 1009-3436-000
11 Screw, M4x16 9211-0440-163
12 Lockwasher, M4 0144-1118-128
13 Clamp 1504-3527-000
3
10
2 s
5
11
s 7 5
17 6(7)
13 (15, 16)
10(9)
,
12 (9) 11(9)
4(3) 2 (3)
1 2(3)
1 (3)
2 (3)
4 (5)
3
1 4 3
1
2
1 PowerCord
Australia , 220-240 VAC AS 3112 1006-3888-000
China , 220-240 VAC AS 3112 Ml053942
Danish , 22 0-240 VAC 1011-3696-000
EURO and France, 220 VAC CEE 7/7 1001-3380-000
India and South Africa , 220-240 VAC 8S546 1006-3885-000
Japan and US , 100-120 VAC NEMA 1006-3907-000
Pe阳, 220-240 VAC NEMA 1006-3882-000
Swiss, 220-240 VAC SEV 1011 1006-3889-000
UK, 220-240 VAC 8S1363 1006-3884-000
Ml110140ω:/07 10- 19
Aespire 7100
'
s
11(12,13)
15
。
。 @
固 CEE 7/7
EURO
回 8EV 1011
8wiss,
固 。
CEE 7/4 881363
France UK
。 ④
88546 Nema 5-15
India and 80uth Africa NA
'
1
4
2
哥榻
o二〉 ζ王二3
C]L) C豆二3
C王三)0二〉
10 ζ王二〉 ζ王三
C王二)C王二〉
~
9
3
E,
H ,,,。
8
4 2
Item Descrlptlon Pln Index (Inboard) DIN (l nboard) DIN , Large Cyllnder
(Inboard)
1 Gas supply O2 1006-3201-000 1006-3207-000 1006-3880-000
1 Gas supply N20 1006-3225-000 1006-3208-000 1006-3881-000
1 Gas supply Air 1006-3203-000 1006-3209-000
Pln Index (Outboard)
2 Gas supply N20 1009-8210-000
l EZE| C二卫
2e
1a 1b 1c 1d 1e
Ó 11111:
2b 21
r_
坷'
Item Descrlp咽。n Stock Number
'{!_4
//
』回叫圃'44、
士产-10
呻--11
[@跚叫 -12
Housing 1009-8477-000
ι 叫
daATE-v
n n-- 6
:去二4
r -cþ-寸
Slngle-tube Rowhead Outlet
6**
11
3 10 (5*)
-13
14
7
aE--at--at--aEA·B·-
Adapte巳 singl e-tube outlet 1009-3056-000
Clip, small 1009-3309-000
呵,‘吨
Flowtube kit, single-tube Air flowmeters use the Large flowtube kits
Flowtube kit, N20 , single-tube, dual-taperwith filter 1009-8199-000
Flowtube kit, O2 , single-tube , dual-taper with filter 1009-8198-000
4 Spring, top of flowtubes 1006-3624-000
5 Float stop , O2 large 1006-1225-000
Floatstop , N20 large 1006-1226-000
Float stop , Air large 1006-1227-000
6 O-ring, 17.6 OD , 12.37 1D, large flowtube , top 1006-3615-000
7 Filter, large flowtube 1006-3584-000
8 O-ring, 17.60D, 12.37ID, large flowtube , bottom (red) 1006-3968-000
9 Floatstop , O2 small 1006-1233-000
Float stop , N20 small 1006-1234-000
Float stop , Air small 1006-1235-000
10 O-ring, 11.26 OD , 6.02 ID , small flowtube , top 1006-3617-000
11 Filter, small flowtube 1006-3583-000
12 O-ring, 11.26 OD , 6.02 ID , small flowtube , bottom (red) 1006-3969-000
13 Ball , 6 mm (plug 骨esh gasend) 1006-1353-000
NotShown:
O-ring Kit, flowtubes (i ncludes 4 each oftop and bottom o-rings for la 电e 1006-8393-000
flowtube and 3 each oftop and bottom o-rings for small flowtube).
Silicon tube kit, long, including cable ties 1006-8378-000
Silicon tube kit, short, including cable ties 1006-8379-000
内 什1
4
s
e
11 7
12 8
f寸
4
,---- 5
10.17.2 Secondary
regulator components
3 Setscrew 0141-4227-105
5 Sprocket, N2 0 1006-3625-000
4
5
3
e 3
言 15 言16 12
u 」三~:
13
go.-zd4
19
17
O@ O O@ O
Mll10140 08/07 10-31
Aespire 7100
8 7 6 1 (or2)
13
11
12
'
2(3 , 4)
~、
Des嗣同on
。"
Item Stock Number
1 Assembly, main support casting 1407-7010-000
2 Bolt, M6x16 flange 1009-3125-000 (5)
3 Handle, grip 1407-3317-000
4 Screw, M6X16 Sems 0144-2436-109 (2)
5 Latch , push to close 1407-3309-000
6 Latch , push to close w/microswitch 1407-3310-000
7 Screw, SKT HO CAP M3x8 SST 1006-3865-000 (2)
8 Washer, lock extemal M3 9213-0530-003 (2)
9 Port, plug circuit (ACGO) 1407-3333-000
阳e:SCGOon叫s
to Avance and Aisys
I 10
11*
Port, fresh gas (SCGO)
Seal, U-Cup 12.710 BCG 19.0500 EPR
1407-3314-000
1407-3320-000 (4)
machines. 12 Ring, retaining 15.88 SHAFT OIA TYPE ESST 1406-3446-000 (4)
13 PO川, samplegas 1407-3318-000 (2)
14 Connector, bulkhead 02 Cell , with harness 1009-5586-000
15 Ring, retaining 9.53 SHAFT OIA TYPE ESST 1406-3277-000
16 Switch , subminiature w/QOISC terminals 1406-3296-000 (2)
17 Screw, M2.5 x10 1009-3153-000 (4)
18 Bracket, BTV switch 1407-3319-000
19 Lever, BTV switch 1407-3325-000
20 Bracket, cap BTV 1407-3324-000
21 Screw, SKT HO CAP M3x8 SST 1006-3865-000 (2)
22 Washer, lock 以ternalM3 9213-0530-003 (2)
23 Bracket, bypass switch 1407-3139-000
24 Paddle , switch actuator 1407-3141-000
25 Bracket, paddle hinge 1407-3140-000
26** Screw, M6x6 set cup 1007-3329-000 (2)
丰 Lubricate sparingly with 附yto.民
** Apply Loctite 242.
2
、命-7
11(12)
ItEEstttEt2
---3
j
.~!'‘'
.:.~飞. --,.
·二飞川'
.-.~ .--.-.
.!.;._.;~
.',-..-,,:
'~--'...'.:
..'"
·'…'.
…-.."
'" ._, •
-.-,
.
一-飞
----3
4
hHO曲
E
.国m
〈
2-
3
'
Stock Number
。"
Item Descrlptlon
Flow Sensor Module 俨) 1407-7001-000
1* Flow Sensor (plastic - moisture resistant) 1503-3858-000
Flow Sensor (metal- autoclavable) 1503-3244-000
Flow PortAdapter 1503-3849-000
2 Cover, Flow Sensor(Avance and Aespire machines) 1407-3000-000
Cover, Row Sensor (Aisys machines) 1011-3283-000
3 HOLDER FLOW SNSR UPPER 1407-3002-000
4 HOLDER FLOW SNSR LOWER 1407-3003-000
5 SCR THUMB M6X43 SST 1406-3304-000
6 SCR M4 .07 X 10 SKT CAP BUTTON HEAD SST 014 4-2117-718 (2)
7 CUFF FLOW SNSR 1407-3004-000 (2)
8 LATCH FLOW SNSR 1407-3001-000
9 SPR TORSION FLOW SNSR LATCH 1407-3005-000
10 RING TRUARC .188 SHAFT E-RING SST 0203-5225-300
* The f1 0w sensors are not included in the f1 0w sensor module.
2 ...---、 3a
/"白τλ3b
--~气 幅画面 --:3c
--、
筒,// 、但~"""7ι3d
4, 5
14
15
7**
Item Descrlptlon Stock Number Qty
Breathing Circuit Module * 1407-7002-000
1 LENS CIRCUIT CHK VALVES 1407-3101-000
2 O-RING 44.02 ID 51.1 OD 3.53 WSI 70 DURO 1407-3507-000 (2)
3 Check Valve Assembly 1406-8219-000 (2)
3a R 盯AINER DISK26.97D 12.7H 0.76T 1400-3017-000 (2)
3b DISC CHK V RVSBL 1.025D 0210-5297-100 (2)
3c SEAT UNIDIRECTIONAL V B/S 1406-3396-000 (2)
3d O-RING 20.351D 23.90 OD 1. 78W 1406-3397-000 (2)
4 PLATE CIRCUIT FLANGE 1407-3110-000
5 SCR SEMS M4X8 BT SKT HD W/ 目TL/WSST316 0144-2436-108 (6)
6 HOOKLATCH 1407-3604-000
7** O-RING 22 ID 30 OD 4 WSI40 DURO 1407-3104-000 (2)
8忡 O-RING 12.371D 17.6 OD 1006-3968-000
9 MANIFOLD CIRCUIT 1407-3100-000
10 PIN CANISTER PIVOT 1407-3109-000
11 RING TRUARC .188 SHAFT NO 5133-18H E-RING SST 0203-5225-300 (5)
12 LEVER CANISTER LATCH 1407-3102-000
13 PIN CANISTER LEVER 1407-3108-000
14* O2 Cell (includes o-ring) 6050-0004-110
O-ring, cell 1406-3466-000
15* Plug with o-ring (for units without circuit O2 sensin g) 1503-3857-000
O-ring, plug 1406-3466-000
16* Cable , O2 Cell 1009-5570-000
... The O2 cell (or plu g) and the cell cable are not included in the breathing circuit module.
** Lubricate sparingly with Krytox.
1---
10.21.7 Bellov帽
1 一一
2---~ âl
18
10.21.9 BagArms
|
..
,,‘
2b
2d
l f1C""" \飞~
3
36」建! L lf1J画垣
略i 噩噩-11
。"
Item Descrlptlon Stock Number
1 Bag Arm Assembly (complete) 1009-8159-000
2 Bag Arm Upper Assembly 1407-7011-000
2a Cover, bag port housing 1407-3807-000
Screw, M3x2 0 0140-6719-103
Lockwasher, M3 internal 9213-0430-003
2b Housing, bag port 1407-3806-000
2c Lever, lock release 1407-3808-000
2d Ring, retaining 1406-3577-000
2e Nut, M3 Nyloc 0144-3536-112
3 Bag Arm Lower Assembly 1407-7012-000
3a Pad , Friction Material ---------------------
3b Bag Arm post subassembly
3c Spring
3d Washer, shoulder
3e Nut, M5 Nyloc
-----------圃'回--…--
4 Pin , dowel3.18 DIA 31. 8 LSST 1407-3804-000
5* Screw, M3 x2 0 SKT HD CAP 0144-2124-201 (2)
6 Washer, M3 flat 0144-1003-132 (2)
Items If no Bag Ann
7 Clip , patient tubing 1407-3810-000
8 Washer, shoulder 1407-3814-000
9 Lockwasher, M4 external 9213-0540-003
10 Screw, M4x16 9211-0440-163
Accesso即 Items
11 Bag arm connector, reu臼 ble (AII except China) 8004459
Bag arm connector, reusable (China) M1082613
* Apply Loctite 242 目
21
E
堪
理
10.21.11 Condenser
12 (13)
26
10.22 Dlsplay cables, serlal board , AGSS flowtube , and sample return
4品
1
'
''··aa嘈
2
筐,,。,,
12 13 12 11
14
15
4EE--E··aE··
Flowtube, AGSS 1406-3560-000
Spring, AGSS flowtube M1093853
Coupling, Colder (Kit includes mounting nut) 1009-8321-000
La bel set, blank (for machines without scavengin g) 1009-3351-000
15 La bel , AGFS (for German variant) 1009-3300-000
2 3
12
…、
、
13 (14, 15)
8
n
11
4
A
Do Nol ClYertlghten
2 3 5
4(5)
4 7 6
'
10
ZIF
11
en7
11
9 13
ltem Descrlptlon
3 4
e 5 4 7,8
ZIF
7 Spacer 1504-3525-000
8 Nut, M3 KEPS 0144-3717 -302
1 Te8S - (tubejtubejtube)
咱] 4mm(N20) 1202-3653-000
6 mm(02) 1006-3544-000
8 mm(Air) 1006-3545-000
8 mm/6 mm/8 mm (SCGO pilot) 1009-3297-000
3/16 inch (C02 and Heliox) 0213-4727-300
2 Te髓- (tubejtubejstandplpe)
吧= 6 mm(02)
8 mm (Air - Drive gas)
1006-3862-000
1009-3370-000
3 目b侧 -(tubej由ndplpe)
J 「 4mm(N 20)
6 mm (0 2)
8 mm (Air)
1/4 inch (mixed gas)
1/4 inch (45 0 - mixed gas)
1006-3533-000
1006-3534-000
1006-3535-000
1006-3737-000
1009-3368-000
4 Elbow-(阳 b8jtube)
5 Y
E咀 (日 6mm(02)
8 mm(Air)
1009-3043-000
1009-3044-000
8 mm Ywith tailpiece 1009-3360-000
1/4 inch (mixed gas) 1006-3065-000
6 Plug
F3 4mm(N20) 1006-3530-000
6 mm(02) 1006-3531-000
8 mm(Ai r) 1006-3532-000
3/16 inch (C02 and Heli以) 1006-3835-000
* With no N2 0 cylinder supply, Items 107 and 109 are replaced with Item 106.
** With an inboard N2 0 cylinder supply, Items 124 is replaced with Item 108.
忡* With two inboard O2 cylinder supplies, Item 123 connects the second O2
cylinder supply to the fjrst O2 cylinder supply.
02 N~ AIr
.
-'ttttt1tt''
------------------------------………-------------
Dlsplay
Machlne 棚Itchω(1 of 3)
10.31.1 Passlve AGSS Items 1 through 12 are included in all AGSS kits.
1 2 s
6(5)
4(5)
甲F
中 18
10.31.2 Adjustable AGSS Items 1 through 12 are included in all AGSS ki岱.
1 2 3
6(5)
, ,.、
、
11
4(5)
qo"~
15
16
18
10.31.3 Actlve AGSS ltems 1 through 12 are included in all AGSS kits.
..m
HH
Descrlptlon, Common Pa由
。"
Stock Number
噜A
Seal , Receiver Body 1407-3901-000
呵443a
Reservoir 1407-3903-000
且
Seal and scavenging down-tube 1407-3904-000
Thumbscrew, M6x2 8.5
TEdau7'
1406-3305-000
O-ring, 4.42 10, 9.65 00 1407-3923-000 。}
Th umbscr酬', M 6x43 1406-3304-000
Valve, unidirectional (negative pressure 刚 ief) 1406-8219-000
7a Seat, Valve , Negative Pressure 1406-3396-000
7b Retainer, disc 1400-3017-000
*7c O-ring, 20.3510 , 23.90 00 1406-3397-000
7d Oisc, check-valve 0210-5297-100
8* O-ring, 22 10, 3000 silicone 1407-3104-000 (2)
9* O-ring, 21.9510 , 25.51 00 1406-3558-000
10 Screw, M4x8 9211-0640-083 (2)
11 Cap , 3.18 Ba巾, Silicone 1406-3524-000
12 Adapter, auxiliary inlet, 30-mm male to 30-mm male M1003134
13 Adapter, auxiliary inlet, 30-mm male to 19-mm male M1003947
1 2 3
6(5)
, ",-" 、
4(5)
甲?
J自 gL
M1110140 08/07 10-73
Aespire 7100
14
8 5 4 3.* 3 2 1.
15
17
18
10.33 Drawer
3 1
5(6)
4(6) e
2 3
4a
4b
4(5) 6(2, 3, 7)
1
2, 3
Mll10140ω:/07 10- 79
Aespire 7100
2
1
It8m Desc巾髓。"
1 Stock Number
Cardiocap 5 mount
2 1009-3265-000
S/5 F1 at Panel mount
3 1009-3266-000
Spacelabs Flat Panel mount
4 1009-3267-000
Spacelabs PC Scout mount
1009-3268-000
10-80
08/07 Ml110140
10 lII ustrated Parts
.; '"
12'
11'" "
2
(3)
11-1
•
Rgure 11-8 Schematic, AC Inlet module; 100-120 V(Non-isolated outlets or no outlets). .. . . . . .. .. 11-9
Rgure 11-11 Schematic, AC Inlet module; 220-240 V(Isolated outlets). . . . . . . . . . . . .... .. . . .. . . . 11-12
• Mll10140 08/07
Prooor咽。帽l
PEEPVallI8
L. 『 jj哥
02 Flush
带A 它主主i
Ambi
L...______四-----------
r; 一 -l Balance 叫了 ::"T" 配
Rëg;.iãÏor Air 价刑 |ωpsl
|去:1i
5ee \^OIi I L-
Note "'Lf-l
l
|阶而 l~n~2~ _____)fLi nk25
|而川\(刃而
N20 P- Ll NE (opt, Std US)
*= Max 3 cylinders
X =Tesl PO同 Plug
@ = ABS Bulkhead 向由
L. 一
APL 咽l晤
。70cm H20
f
•
【halationV,副睛
.0 cmH20b悔吗 Atm面前ere
1 To Sca回 ngl咱
……..………..…..…..…毁哑巴9旦旦明旦…
(opl)
1 2 ∞ mL 阴阳附ir
Negall~.P用ssure
l 阳阳阳
Explrat'口 ry
FlowSen回f
Patient
.,
叫(?
|静r 出 i
Airway
Pressure <P
Gauge
~Tl
由N口守hF
!i sl
田,‘
!i Ei
1 S !
L
Rgure 11-1 • System connection block diagram
Scavenging
From System
* FromS归tem'
一一「
.....
. …· ·• -
. ·-
•••••••••••••
________.L -
I 0.3cmH20 0.3cmH~
Entrainment Entrainme
一
Ne创 leValve
30mmMale 脑emblywith.... t 也J
Connector DISS EVAC ‘.~
ωnnector
Reservolr
~----------------
Passive
Key to Symbols
X - Plugged po民(1j8 inch) for sample gas return.
•
Note: Active AGSS systems with a 12.7 mm connector do not include the Flow Orifice and the Flow Indicator.
Ml110140 08;07
9 Schematics and Diagrams
Scavenglng
From Sys恒m
*
. - h·············-
·······-
--·····四
• .…-
.............
- ..
四
-tEEBEEtEE
---'-
Hi gi1 or Low
问owωnnectorω
DisposalSys恒m
Hmo.
阳一
Rel揭rvolr
w. w-
耐山
时由
圈-
RH nLU
·.由帕
-w 加
,E
-A"
-mw
.、,
Adjustable
11-3
power
Cord
二}民-
-ss''·-nu---
''H
、
-叫mx-
E 川 hN
、
Seriallsolation
h
山川川叫副
削 剧,
nw
、,
nw 啊"'
h
Connector B口ard
,
••
圳、
j
ra'
.,
…」
nR n4qo
f1 -J m
。v
肉,ι
、
…
、
02 Flush Switch
!!l::r h1:黯 |l
1I S阴阳m Pressure Switch
||PEEPSafetyValve ~ li
1 Vent Engine
- ::.::"'-:;:':;"-_ - - - - __ - - - - - - - - - - - - - - - - - __1
巴巴哑巴Y出---J----------------EPE哑---
Aespire 7100
r---------------------------- . . 。
Control Module
•
Universal
Power Supply
+6V @5AMax
6v Battery
·E·-hbE-E·E·--E·E-E
-嘟-
Eme EB-
-州 NU-
-MM
-h
-灿叫-
-也
EL'''
E
UMm-
E
晴-
刊U
,一
EE
飞
-h
陆
啕
?,.Enunu nMnHt
M
咱
n口
pU
旧
内Hu
内u
-g
v
LCDDisplay
320X240
O
毡,
g
‘'
1>
•
Direction of Aow
-& Check Valve
Ml110140ω:/07
9 Schematics and Diagrams
N20
却不阴山
4
10 同一丁E
26
闹川一
27
-5高二
-n 豆呻
A 句Ilnder Su pplles
B. PReumatlc Manlfold
C. 凹,唰neterHead
D.Vapo血erManlfold
E. ACGOSel刷刷刷
11.5
'
MO
VEB
ABSON
Canlster Release
KeytoS:归nbols
T篇kUght
。
•
[IID]型l]f 型E 圈E
。
.@. .@. .@. .@.
0, 吨' Nt
因
』严守h
。.
VMB
田
守,、
AC
Inlet
VEB
~响比
ABSON
Canlster Release
Keyto 句mbols
• Figure
Ml110140
11-6. 阳'ring harnesses
08/07
(Aespire 100)
9 Schematics and Diagrams
自』
回国
VMB
,....-
Aespire 7100
f
From
•
~Supply
............................
.
-''EEEE'EE'
、町.....、'="/_11 胁
响mm
创侃,飞--
二·vuui
..
c
a. 刷刷
b.wh耐
心 yel~
d.blul
Ventllator
口 Monltorlng
Board
旦旦芋←~ CR1
RV2 1.5旺250C
150V 250V
(ROC旺.R) D6521ZOV151RA20 15∞w
I~胁re耐al 10"
1AC lN旺T
IEC320 Mωe G1
U.5B
e) 250V
15"
{BLU) 、、 NEU1RALIN
I Common
1 Mωe
·> G2
U.5B
250哑
15"
~飞
-------------一- -一- --一- --~
EQUI POlENT1ALSTUD
CHASSIS GROUND
以
Figure 11-8 • Schematic, AC Inlet module; 1α7-120 V (Non-isolated outlets or no outlets)
Ml110140 08/07
9 Schematics and Diagrams
2A
FUSE UNEALlER 1'0
UNEOllT、、
Dlsplay Module
3 日程1
「一产~J U
己 Ir1
」
2A
FUSE
NEUTRALOllT
CHASSISGRωND
------一」
唱回国.需量
11-9
•
『 刷刷SHm1mLEW R2 |
1.8
- --一-一---------,
Ir-ACIN压TMODULf 15A
S'lSTEM BREAKER
(BRN) 、、 UNEIN
RV2
(ROCKER) Dmuw151Riif
I~^I~~
IEC320 I Differe刚al
Mode
BW NEUlRALl N
lcommon
Mode
GND(GRN,川剧
------一一一一一 -----------…------.
EQUIPOTENTlAl町UD
CHASSIS GROUND
Aespire 7100
门
•
2A UNEAl1ER
R路E
3日也 1
N
(LJ
2A
FUSE
NEUTRAlOUT
CH响SSISGROUNO 、A
-- --一-一~
•
二
刷 ECTOR
-阳
-u -m-g
-附
EO
-MN -R
睛"。h
nu
响UM
MN
内U
.圃F
守,.‘
RED
BRN
---
-·'----- :
BlU
l
;-旺-
B-w--
→
-··
(<((- 口 NC
ll
斗
口 NC
RV2
D65Z0V2 71RA14O
275V
lm础l
Mode
Common
I Mode
萨、
EQUIPOTENTlALSTUD
CHASSIS GROUND
d
Figure 11-10 • Schematic, AC Inlet module; 220-240 V (Non-isolated outlets or no outle时
Mll10140 08;07
9 Schematics and Diagrams
2A
FUSE UNEAlTER
UNEOUT 10
DlsplayMωule
二
3EHZl
èLJ
」
N
2A
FUSE
旦旦旦且且我
CHASSIS GROUNO
- - --一__...J
hFm唱o
』.归
d
『-国
11-11
•
INRUSH 日:A 2孟2Zv--------
眨
6B
I~---------------,
ACINlET MODULE ~..8f.
W町EMBREA旺R
,--, 阴可?寸 IBRN\ 、二 UNEIN
刚2
D65Z0V2 71RAl40
阴oc旺网 l 275V
1~1!l旺T
IEC320
lmnua1
Mode
NElßRAL lN
旦旦
I Co mmon
I Mode
旦旦旦旦
EQUIP町E阳lALSlUO
CHASSIS GROUND
Aespire 7100
f
•
2A UNEAlπR
FUSE
3日恒1
;二『
N
2A
阳SE
NEUTRAlOUT
l
CHASSIS GROUNO ••
一一一二
一一
Oun.ET COUNTRYSPECIAC
BREAKERS Oun.ETS
ECTOR
-m
-酬
由mo电
.
h-F
圃,‘
RED
BRN
盟.tL.! BlU
---
---
---
l
l一旺一
剧-w
--- hJEHn-
二'-
口 NC
lI
寸
一-
口 NC
「 TRANSlENTSUPPRESSlON 陀AI00剖OV
UNEIN
1'" ----------1
l Dif伽ential
Mode
F飞 NE町阳LIN
EQUIP町E阳队 LSruD
CHASSIS GROUND
面
Figure 11-12 • Schematic, AC Power 例espire 100)
Mll10140 08;07
9 Schematics and Diagrams
-町
-u
-O
Mm
)VAC
ìE2 AG
nUAU内4 内4
4品'」内
1 FM
HHM‘
旺440CA
OV
U啊h
M刚吨盹川
oow
侃 't
NE町RALO町
圃
------一一_ _-1
11-13
Notes
了1
•
11-14
08/07 M1110140
•
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