Professional Documents
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2010 Catalog
2010 Catalog
www.standardfilter.com 1.800.634.5837
Welcome! Table of Contents
I feel honored that you are considering Standard Filter for
your pollution control needs. We strive to be more than a The Right Bag, Industries Served.......................................................................................... 2–5
After Market Replacement Filters....................................................................... 6
filter manufacturer; we are your “Solution Provider”. Fiber to Filter Process........................................................................................ 7
The staff of engineers and customer service professionals Right Now. Combo® Felt
Low Temperature Material Specs.................................................................... 11
here at Standard Filter Corporation will see that your High Temperature Materials............................................................................. 12
requests are taken care of in a timely manner. Our R & D CONEX/NOMEX® Felt (Aramid)
team of experts is constantly researching the most TORCON/PROCON® Felt/PPS
innovative and technologically advanced methods for P84® Felt/Polymide
improving the performance of our filter bags so we can High Temperature Specs................................................................................. 13
provide you with a superior, cost efficient product. We are Specialty Materials.......................................................................................... 14
committed to long-term partnerships with our customers. Draylon® Homopolymer Acrylic Felt
Anti-Static Polyster Felts
In this catalog, you will see just a few of the many filtration Toby Wiik, President Tetratex® Expanded PTFE Membrane
products we manufacture and supply. Make us your first Specialty Material Specs................................................................................. 15
and last stop when shopping for filtration products. We are CAPTURE TM PE16ZU....................................................................................... 16
here to help by offering you the best possible solutions. Let Fluitex® Airslides.............................................................................................. 17
Standard Filter be your trusted resource for operating and Cartridges..................................................................................................18–19
maintaining your dust collectors. I encourage you to give us Cages....................................................................................................... 20–21
a try. You will not be disappointed. Let us show you what Accessories.............................................................................................. 22–23
we can do for you! Valves and Instruments from Goyen®
Baghouse Maintenance............................................................................. 24–25
Regards, Leak Detection Powder (LDP®) and Pre-Start Power (PRE-GUARD®)
Nozzles, Venturis
Clamps, Reverse Air Caps, Hangers
Reference Information
Measuring a Filter Bag..................................................................................... 26
Toby Wiik, President Snap Band Installation..................................................................................... 27
Filter Bag Change Out Tips....................................................................... 28–29
Reference Charts...................................................................................... 30–31
Resistance to Chemicals
Finishes
Testing Services.............................................................................................. 32
Other Information
FAQs............................................................................................................... 33
Glossary....................................................................................................34–35
Our bags are sewn under tension with a 3-needle chain We can engineer and recommend custom materials
stitch to insure seam integrity. Top constructions consist from our textile mill that will improve your baghouse
of snap band, flange top, ring top, soft cuffs or raw edge. performance and improve problem applications.
Bottom removal bags are constructed with a raw top or
soft cuff. Top and bottom removal bag bottoms have disc With the wide variety of different and unique filter bags
bottoms that are sewn using either an overlock (surge) available, with a sample, description or drawing, Standard
stitch or lock stitch. We also provide a wear strip or custom Filter can produce your special filter bag.
skirts to the bottom portion of the bag to prevent premature
wear from bag-to-bag and bag-to-cage abrasion.
Welded Seams
We also provide a wide variety of filter bags for use in Needle holes in the vertical seam of a filter bag can be
shaker type collectors. We manufacture shaker bags a conduit for fine particulate bleed through. In order to
from wovens and shakerfelts. Standard Filter’s engineering give you the most efficient filter possible, Standard Filter
department can recommend the media that will give you manufactures one piece welded filter tubes.
the performance you expect from your shaker unit.
This fusing of the filter eliminates fine particle migration
We offer various types of top attachments to work with through needle holes in the vertical seam allowing the entire
your shaker mechanism, whether it’s loop, hanger, strap, filter tube surface to operate at a higher efficiency.
grommet or we will design one to fit your specific needs. We offer these filters in Polyester, Polypropylene and
Our bottom attachments are made with snapbands, corded Torcon®/Procon® (fka Ryton®) PPS.
cuffs or reinforced cuffs for extra wear protection. We also
supply clamps for the standard cuff bottoms, as well as Convenient Packaging
other necessary hardware.
Standard Filter bags are purposefully wound into a tight
Standard Filter manufactures a wide variety of reverse core that allows us to place up to 20% more filters per box
air bag types. Typical top designs are strap top, loop top, over conventional folding resulting in lower transit costs.
corded cuff top, compression band tops with steel caps or
grommet top bags. Bottom designs are can be raw edge, In addition the core style permits a quick, better install of
cuffed, compression band or beaded cuff. the filter bag into the tube sheet.
Anti-Static Polyester Felts 16 oz. Epitropic/Polyester Anti-Static Felt 16 oz. Polyester Felt w/Stainless Steel
Also available with stainless steel fiber and scrims
Style...................................................................... Ep16ss Scrim
Primary Applications......................................... Dry Filtration Style......................................................................PS16SS
Recommended continuous operation temperature......................................275°F Primary Applications......................................... Dry Filtration
Property U.S. System
Maximum (short time) operation temperature...............................................300°F
Supports combustion......................................................................................Yes Fiber Content......................... 97% Polyester / 3% Epitropic Property U.S. System
Biological resistance (bacteria, mildew)............................................................ No Construction.................. Needle Punched, Scrim-Supported Fiber Content..............................................100% Polyester
Effect Resistance to alkalies............................................................................ Fair Weight.................................................... 16 oz./sq yd. nom. Construction............ Needle punched, Stainless Steel Scrim
Resistance to mineral acids.......................................................................... Fair+ Thickness........................................................0.065” Nom. Weight.................................................... 16 oz./sq yd. nom.
Resistance to organic acids............................................................................ Fair Finish.........................................................................Singed Thickness......................................................... 0.070” nom.
Resistance to oxidizing agents..................................................................... Good Mullen..............................................................325 Psi min. Finish........................................................................ Singed
Resistance to organic solvents.................................................................... Good Permeability.................................... 25-35 Cfm @ 0.5” W.G. Mullen............................................................. 400 PSI min.
Available weights........................................................................................ 16 oz. Temperature.................... 275°F Continuous to 300°F Surge Permeability....................................25-35 Cfm @ 0.5” W.G.
Temperature....................275°F Continuous to 300°F Surge
Tetratex® Expanded PTFE Membrane 16 oz. Woven Glass w/PTFE Membrane 22 oz. Woven Glass w/PTFE Membrane
Style............................................................................6252 Style........................................................................... 6255
on Woven Fiberglass Primary Applications......................................... Dry Filtration Primary Applications......................................... Dry Filtration
Recommended continuous operation temperature......................................500°F
Property U.S. System Property U.S. System
Maximum (short time) operation temperature...............................................525°F
Supports combustion...................................................................................... No Fiber Content....................................................... Fiberglass Fiber Content.......................................................Fiberglass
Biological resistance (bacteria, mildew)................................................... Excellent Construction...............................................................48x30 Construction...............................................................48x40
Effect Resistance to alkalies............................................................................ Fair Weight............................................... 16.5 – 18.5 oz/sq. yd. Weight.................................................. 21.5 – 26 oz/sq. yd.
Resistance to mineral acids....................................................................... Good+ Weave Pattern.........................................Double Filling Face Weave Pattern.........................................Double Filling Face
Resistance to organic acids....................................................................... Good+ Finish........................................................................... PTFE Finish........................................................................... PTFE
Resistance to oxidizing agents................................................................ Excellent Mullen..............................................................600 PSI min. Mullen............................................................. 800 PSI min.
Resistance to organic solvents.................................................................. Good+ Permeability.................................... 7 + 3 CFM/ft2 @ 0.5 wg Permeability.................................... 7 + 3 CFM/ft2 @ 0.5 wg
Available weights................................................................ 9 oz. - 16 oz. - 22 oz. Temperature............................................................... 500°F Temperature...............................................................500°F
Capture™ PE16ZU, from Standard Filter is a FLUITEX® airslide fabrics are used for conveying free
revolutionary material specifically engineered to meet the flowing powder and granulate bulk materials. Airslide fabrics
challenges of PM 2.5 regulations. are produced using various textiles and yarns. This enables
us to offer customers fabrics of various thicknesses, air
The U.S. EPA has conducted performance verification permeability, tensile strength and heat resistance. Airslide
testing of CAPTURE™ and has verified it for control of PM fabrics can be found in industries such as:
2.5 particle emissions. • cement The weave structure of FLUITEX® fibers results in:
• aluminum, chalk and gypsum • high tension weaving
Capture™ PE16ZU has earned the ETV • power plants (fly ash disposal) • robust and stable weave
verification stamp and is an excellent choice • pharmaceutical • high weight per M2
for fine particulate control in operations such as: • chemical
Electric Arc Furnace • Metal Finishing • Cement
Pharmaceutical • Foundry • Gypsum Dust Features and Benefits Product Range
Microscopic cross section of CAPTURE™ filter media Fine Dust at temperatures below 275° F • Uniform high quality raw synthetic materials used in FLUITEX® E.............. 1mm thick extra thick polyester fabric
shows its excellent filtration capabilities. weaving process FLUITEX® E.............. 4 mm thick polyester fabric
Staying compliant while trying to leap to higher efficiency • Full synthetic smooth fibers – 100% Polyester multi-
PTFE membrane bags can set you back a small fortune, FLUITEX® E.............. 4 mm thick polyester fabric
filament fabric
The CAPTURE™ PE16ZU often 3–4 times what you had been paying for your bags • Smooth weave and even pores – High strength and FLUITEX® E.............. 5 mm thick polyester fabric
previously. Most operating budgets can’t afford to absorb temperature treated fibers FLUITEX® E.............. 5 mm thick polyester fabric with
the additional cost for higher efficiency membrane bags. beading
efficiency performance Fortunately, Capture™ is a low cost, high performance
The choice of suitable fabrics for special applications can FLUITEX® E.............. 6 mm thick polyester fabric
alternative.
be customized by: FLUITEX® AD............ 4mm thick heat resistant para aramid
is incredible for a Filter bags made with Capture™ Filter Media represent • type of equipment fabric
a cost-effective, durable, high performance alternative • kind of bulk material, particle size, temperature FLUITEX® AD............ 5 mm thick heat resistance para
to PTFE membranes. Capture™ is engineered to allow and moisture content of the bulk material aramid fabric
non-membrane filter. your existing baghouse, no matter how old, to meet the • environmental influences like outdoor
FLUITEX® AN............ 4 or 5 mm thick heat, acid and lye
stringent PM 2.5 standard. Capture™ Filter Media is temperature and humidity
resistant meta aramid fabric
the value solution to meet stringent emission regulations
especially in an abrasive environment.
Control of PM 2.5 Particle Emissions by
Baghouse Filtration Products and Relative Price FLUITEX® fabrics are manufactured using only the highest
Capture PE10ZU
™
quality raw materials: selected high strength polyester and
CAPTURE™ from SFC gives you
0.00006 membrane quality filtration
Typical woven polyester or cotton filters may not be picking aramid fibers. They are also produced according to the
at less than half the price
0.00005
$30 up the fine particles that often cause respiratory problems special demands of our customers.
and other health hazards for plant workers. The new 10 oz.
0.00004
CAPTURE™ Filter Media removes these particles without When replacing your airslide pads go with the performance
$20
0.00003 the need to invest resources in building new baghouses. leader, FLUITEX®!
0.00002
$10
The new 10 oz. CAPTURE™ Filter Media has been specially
0.00001 designed for lightweight, large volume filter requirements,
0 $0
including woodworking operations, food and grain milling,
HIGH PERFORMANCE FILTERS CAPTURE MEMBRANE COATED FILTERS and select stone cutting applications.
™
from
Estimated by price
Max Equipment
Mikropul
PneumaFil
Torit/Donaldson
Goyen® Valves
Diaphragm Valve Models CA or RA
PIPE SIZE Model REPAIR KIT
Venturis
For those wishing to continue using the venturi, Standard Pre-Start Powder
Filter offers a wide variety of styles and sizes for both top and
bottom removal cages. Venturis add to the cleaning efficiency PRE-GUARD™ (Pre-Start Powder) is used as an initial
of pulse-jet baghouses. We can supply either spun or cast protective layer on the filter bags. It also helps in the release
venturis manufactured from carbon steel, stainless steel, of the dustcake during the cleaning cycle, improves initial
Available in carbon steel, stainless steel,
aluminum or galvanized steel. efficiencies and protects the bags during critical initial startup
cast aluminum or galvanized steel. after rebagging.
Clamps Formula
For Pre-Guard powder quantities: usIng inches for measuring
With Standard Filter’s Snap-Lock clamps, installation time
diameter and length:
is reduced considerably over that of traditional worm gear
diameter of bag X 3.14 X length of bag
clamps. Simply insert the band, pull tight, lock and with 2-3
X quantity of bags ÷ 144
turns of the screwdriver you’re set. The clamp features a 1/2”
= total sq. ft. of filter cloth area.
301 stainless steel band, 410 stainless steel bridge and a
5/16” hexhead screw. Clamps are used on raw edge top bags
1 lb. of Pre-Guard powder per 20 sq. ft. of filter cloth is
or cord bottom bags fitted to a thimble.
required to pre-coat the bag, so total sq. ft. of filter cloth area,
Available in sizes to fit most any bag diameter. 20 sq. ft. = 1 lb of Pre-Guard powder needed.
PRE-GUARD™ powder is available in approx. 30 lb bags.
Usually, if there are spare bags that have not been installed, then obtaining a sample to measure is simple. If all available bags
are already in the collector then a used bag will do. Be aware of the type of dust you are dealing with when handling a used
bag and take appropriate precautions such as gloves and respiratory equipment, if necessary. A bag pulled directly from the
collector is your most reliable source simply because you can be certain it was in and functioning. Bags pulled from stock or
from a pile of used bags may be mistakenly attributed to the wrong collector if the site has various dust collectors.
Measuring is fairly straightforward for most bags. You want to get the diameter and the length of the bag, then physical
descriptions of the end constructions. Lets start with the diameter measurement: Insert filter bag through hole in cell plate. Hold bag just below snap band while pushing
through being careful not to scrape the
bag exterior (especially important
Diameter for membrane bags.)
The diameter of the bag is important for both the fit and proper functioning of the bag. For
instance, on pulse-jet filters (those with an inner cage) the relation of the bag diameter to STEP 3 STEP 4
the cage diameter has a direct influence on both bag life and the ability to clean down the
filter. Too big a differential and the bag will wear quickly and force dust through the media
(bleeding), too tight and the dust cake does not release sufficiently leading to high pressure
drop, high fan load, and low suction at the pickup point in your system.
Begin by placing the bag on a flat surface and flatten the bag out. Measure across the “flat
width” of the bag for an edge to edge measurement. Take this measurement as near to the
Measure flat width of bag… opening of the bag as practical.
Pre-shape the snap band into a Place the snap band groove into the cell plate
Length kidney bean shape. setting the seam of the cuff first.
The length of the bag is usually determined as the distance from top edge of stitch to
attachment point. This may be different than the (OAL) overall length. For example see the
Measure length from top image at the bottom of the page. Here you see a measurement from the center groove of the
edge of stitch… snap ring to the disc bottom. STEP 5 STEP 6
Nomex ® /Conex ®
Draylon ® Acrylic
Polypropylene
Fiberglass
Teflon ®
Cotton
P84 ®
Potassium Hydroxide
Mission
The Right Bag SFC is committed to our customers by offering to them the experience of a reliable dedicated team that strives to respond
Our experienced sales team will ensure that the materials used and the filterbag construction will meet your precise
to the customers’ needs. We will be as responsive as possible to meet or exceed our customers’ expectations. Our goal is to
specifications. As the manufacturer, we are in a unique position to tightly control production time, costs, and product
furnish the solution for our customer that provides the best value to them. We will not sell something they do not need.
quality because:
It is our mission to get it right the first time and every time.
1. We manufacture the bags at our plant – ensuring the highest quality standards are met and the bags you get perform
SFC is committed to our vendors by working together to achieve the common goal of satisfying the end user of the product
to your standards
or service. They are partners in our mission to serve the customer. We not only expect but require the same responsiveness
2. We manufacture the materials from which the bags are made – vertical integration helps us control costs and ensure and dedication from our vendors that we offer to our customers. We, in turn, are committed to being good stewards of the
quality credit offered by our vendors and to repay our obligations in a timely manner.
3. We design and build the machinery that makes our products – with over 35 years in the business, Standard Filter is one SFC is committed to our team members by offering a friendly, family-centered workplace. We require respect for fellow
of the most respected firms in the industry team members be shown across all levels and departments. We encourage dialogue for constant improvement. We focus
on maximizing strengths and correcting weakness with leadership tempered with forgiveness. We care about each other
and support one another.
The Right Price SFC is committed to our community by supporting various organizations that seek to comfort and heal both physically,
In-house manufacturing and production process control give us the ability to keep our pricing competitive. We offer more psychologically and spiritually, those whose lives have been torn apart by circumstances out of their control. We encourage
choices in filter materials allowing you to get the best value for your dollar. and support time away from work for our team members to support community service and to make a meaningful
contribution for others.
Satisfied customers are the goal of every Standard Filter employee. We satisfy by getting you the Right Bag, at the Right Family—To balance work and what it provides with the reasons why we work.
Price, Right Now! Faith/Belief—To know one’s purpose and place in life.
Headquarters
Carlsbad Research Center
5928 Balfour Court
Carlsbad, CA 92008
800.634.5837 www.standardfilter.com
©2010 Standard Filter Corporation