AUXILIARY EQUIPMENT

CONTENTS
SERVICE DATA ........................................... EA-1- 1 CONSTRUCTION ........................................ EA-2- 1
SPECIFICATIONS ....................................... EA-1- 1 DISASSEMBLY ............................................ EA-2- 2
SERVICE DATA ........................................... EA-1- 1 INSPECTION ............................................... EA-2- 2
VACUUM PUMP .......................................... EA-2- 1 REASSEMBLY ............................................. EA-2- 3
 SERVICE DATA

SERVICE DATA
SPECIFICATIONS
VACUUM PUMP
Model 1290 009 00 (VD-30)
Type Vane
3
Theoretical discharge cm (cu in)/rev 30 (1.83)
Max. operating speed rpm 7,800

Time required to reach 66.7 kPa {500 mmHg, 19.69 Less than 40 seconds/1,000 rpm
Vacuum
perfor- inHg}/Engine speed Less than 10 seconds/5,000 rpm
mance Max. degree of vacuum/Engine speed More than 90.6 kPa {680 mmHg, 26.77 inHg}/5,000 rpm
Alternator model 0202 102 1943/0202 152 0044 (0202 152 0043)

SERVICE DATA
VACUUM PUMP
Unit: mm (in)
Item Maintenance standard Service limit Remarks
Vane height 13.5 (0.531) 13.0 (0.512)

EA-1-1
 VACUUM PUMP

VACUUM PUMP
CONSTRUCTION
Model 1290 009 00 (VD-30)

WEA045A

EA-2-1
 VACUUM PUMP

DISASSEMBLY

WEA056A

Disassembly sequence (Reassembly sequence is in the reverse order of disassembly.)

j
1 Housing j
6 Connector >j
10 Center plate
j
2 Valve j
7 Packing j
11 O-ring
j
3 Packing j
8 Retaining ring >j
12 Rotor assembly
j
4 Connector j
9 Oil seal >j
13 Vane
j
5 Packing
Marks ‘‘.’’ and ‘‘>’’ indicate that the key points of operation are explained in the text.

INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.
VANE
Unit: mm (in)
Item Maintenance standard Service limit
Height 13.5 (0.531) 13.0 (0.512)

CENTER PLATE
Check for damage at the sliding surface with the rotor and replace
when worn or damaged.
HOUSING
Inspect the sliding surface with the rotor for damage and replace
when worn or damaged, especially when the inside diameter is
worn or damaged.

EA-2-2
 VACUUM PUMP

OTHERS
+ Replace the O-ring at each disassembly.
+ Replace and discolored copper packing. Moreover, check the
threads of each part for damaged and replace when damaged
beyond use.

REASSEMBLY
Key point of reassembly
j13 Vane
Assemble the four vanes with the end having the round chamfer at
the outside.

ZEA007A

j
12 Rotor assembly, j 10 Center plate
1. Insert the rotor into the housing. The side which has ‘‘no
crossed oil groove’’ should face the center plate.
2. Position the center plate on the housing. Make sure a gasket is
used between both parts.

EEA3-020

3. Position the vacuum pump assembly so that it is horizontal

when the center plate is placed downward.
Make sure that the hole in the center plate is aligned with the
hole in the rotor shaft when looking through the rotor’s hole
from the floor side.

EF11-41

EA-2-3