Siemens Skill Development Initiatives

Industry Relevant Skill Development Program for Gujarat

Siemens Centre of Excellence
Course Plan

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Table of Contents

Labs in the Siemens COE ........................................................................................................ 3

Courses offered at Centre of Excellence ................................................................................. 4
1.1 Product Design and Validation Lab ...................................................................... 4
1.2 Advanced Manufacturing Lab .............................................................................. 8
1.3 Process Instrumentation Lab ............................................................................. 11
1.4 Automation Lab ................................................................................................. 12
1.5 Electrical Lab ...................................................................................................... 13
1.6 Mechatronics Lab ............................................................................................... 14
1.7 Machine Lab ....................................................................................................... 14
Siemens Certification........................................................................................................... 18

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Labs in the Siemens COE

S. No. Lab Nos. Batch Strength

1. Product Design and Validation Lab 1 30

2 Advanced Manufacturing Lab 1 30

3 Automation Lab 1 24

4 Electrical Lab 1 24

5 Process Control Lab 1 24

6 Mechatronics Lab 1 24

7 Machine Lab 1 24

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Courses offered at Centre of Excellence

1.1 Product Design and Validation Lab

S.No Domain Course Name Hours Mandatory Prerequisite Optional

Essentials for NX
1 CAD 40 None
Designers
2 CAD NX Basic Design 16 None
Synchronous
3 CAD Modeling 8 Essentials for NX Designers
Fundamentals
Synchronous
Modeling and
4 CAD 24 Essentials for NX Designers
Parametric
Design
Synchronous
Intermediate NX Modeling
5 CAD Design and 40 Essentials for NX Designers Fundamentals/Synchr
Assemblies onous Modeling and
Parametric Design
Drafting Essentials for NX Designers/NX
6 CAD 24
Essentials Basic Design
Synchronous
 Essentials for NX
Mechanical Modeling
Designers
7 CAD Freeform 40 Fundamentals/Synchr
 Intermediate NX Design
Modeling onous Modeling and
and Assemblies
Parametric Design
Synchronous
 Essentials for NX
Modeling
Designers
8 CAD NX Sheet Metal 16 Fundamentals/Synchr
 Intermediate NX Design
onous Modeling and
and Assemblies
Parametric Design
Synchronous
 Essentials for NX
Modeling
Routing Designers
9 CAD 16 Fundamentals/Synchr
Electrical  Intermediate NX Design
onous Modeling and
and Assemblies
Parametric Design
10 CAD Routing 16  Essentials for NX Synchronous

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S.No Domain Course Name Hours Mandatory Prerequisite Optional
Mechanical Designers Modeling
 Intermediate NX Design Fundamentals/Synchr
and Assemblies onous Modeling and
Parametric Design
 Essentials for NX
Synchronous
Designers
Modeling
Large Assemblies  Intermediate NX Design
11 CAD 24 Fundamentals/Synchr
Management and Assemblies
onous Modeling and
 Mechanical Freeform
Parametric Design
Modeling
 Essentials for NX
Synchronous
Designers
Modeling
Industrial Design  Intermediate NX Design
12 CAD 32 Fundamentals/Synchr
using NX and Assemblies
onous Modeling and
 Mechanical Freeform
Parametric Design
Modeling
 Essentials for NX Synchronous
Designers Modeling
13 CAD PCB Exchange 8  Intermediate NX Design Fundamentals/Synchr
and Assemblies onous Modeling and
 Routing Electrical Parametric Design
 Essentials for NX
Sketching designers/NX Basic
14 CAD 16
Fundamentals Design
 Drafting Fundamentals
 Essentials for NX
Synchronous
Designers
Product and Modeling
 Intermediate NX Design
15 CAD Manufacturing 8 Fundamentals/Synchr
and Assemblies
Information onous Modeling and
 Mechanical Freeform
Parametric Design
Modeling
 Essentials for NX
Motion
16 CAE 24 Designers/NX Basic
Simulation
Design
Advanced  Essentials for NX
17 CAE Simulation 24 Designers/NX Basic
Process Design
Introduction to  Essentials for NX
18 CAE 24
Finite Element Designers/NX Basic

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S.No Domain Course Name Hours Mandatory Prerequisite Optional
Analysis with NX Design
 Advanced Simulation
Process
 Essentials for NX
Advanced Designers/NX Basic
19 CAE simulation 16 Design
Solutions  Advanced Simulation
Process
 Essentials for NX
Designers/NX Basic
Thermal and
20 CAE 24 Design
Flow analysis
 Advanced Simulation
Process
 Essentials for NX
Designers/NX Basic
NX Response
21 CAE 24 Design
Simulation
 Advanced Simulation
Process
 Essentials for NX
Designers/NX Basic
Laminate
22 CAE 8 Design
Composites
 Advanced Simulation
Process
 Essentials for NX
Designers/NX Basic
Design
NX Nastran
 Advanced Simulation
23 CAE Advanced Non- 24
Process
linear
 Introduction to finite
element analysis with
NX
 Essentials for NX
Designers/NX Basic
Design
Sensitivity and
 Advanced Simulation NX Nastran Advanced
24 CAE optimization 16
Process Non-linear
with NX
 Introduction to finite
element analysis with
NX

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S.No Domain Course Name Hours Mandatory Prerequisite Optional
 Essentials for NX
Designers/NX Basic
Design
Super Element  Advanced Simulation NX Nastran Advanced
25 CAE 16
Analysis with NX Process Non-linear
 Introduction to finite
element analysis with
NX
 Essentials for NX
Advanced Designers/NX Basic Design
26 CAE Thermal and 16  Advanced Simulation
Flow Analysis Process & Thermal and Flow
Analysis
 Essentials for NX
Advanced Designers/NX Basic Design
27 CAE Dynamic 16  Advanced Simulation
Analysis with NX Process
 NX Response simulation
 Essentials for NX
Designers/NX Basic Design
Introduction to
 Advanced Simulation
28 CAE Dynamic 24
Process
Analysis with NX
 Introduction to finite
element analysis with NX
 Essentials for NX
Designers/NX Basic Design
 Advanced Simulation
Process
DDAM analysis  Introduction to finite
29 CAE 8
with NX element analysis with NX
 Introduction to Dynamic
Analysis using NX
 Advanced Dynamic Analysis
using NX
 Essentials for NX Designers Synchronous
 Intermediate NX Design and Modeling
30 CAD Mold Wizard 40 Assemblies Fundamentals/Synchr
 Mechanical Freeform onous Modeling and
Modeling Parametric Design

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S.No Domain Course Name Hours Mandatory Prerequisite Optional
 Essentials for NX
Designers Synchronous
 Intermediate NX Design Modeling
Progressive Die
31 CAD 40 and Assemblies Fundamentals/Synchr
wizard
 Mechanical Freeform onous Modeling and
Modeling Parametric Design
 NX Sheet Metal

1.2 Advanced Manufacturing Lab

S. No. Domain Course Name Hours Mandatory Prerequisite Optional

NX  Essentials for NX
32 CAM Manufacturing 24 Designers/NX Basic
Fundamentals Design
 Essentials for NX
Turning Designers/NX Basic
33 CAM Manufacturing 24 Design
Process  NX Manufacturing
Fundamentals
 Essentials for NX
Fixed Axis and Designers/NX Basic
34 CAM Multi-Axis 32 Design
Milling  NX Manufacturing
Fundamentals
 Essentials for NX
Designers/NX Basic
NX CAM
35 CAM 16 Design
Customization
 NX Manufacturing
Fundamentals
 Essentials for NX
Designers/NX Basic
Post Building Design
36 CAM 32
Techniques  NX Manufacturing
Fundamentals
 NX CAM customization
Process Designer
37 DM 24 None
Basic

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S. No. Domain Course Name Hours Mandatory Prerequisite Optional
Process Simulate
38 DM 32 Introduction to Teamcenter Using Teamcenter
Part Flow
Process Simulate
39 DM Human 40 Introduction to Teamcenter Using Teamcenter
Simulation
Process Simulate
40 DM 40 Introduction to Teamcenter Using Teamcenter
Basic Robotics
Process Designer
41 DM for General 16 Process Designer Basic
Assembly
Variant
42 DM Definition and 24 Process Designer Basic
Application
Process Designer
for Body-In-
43 DM 8 Process Designer Basic
White
Processing
Process Simulate
44 DM Intermediate 32 Process Simulate Basic Robotics
Robotics
Process Simulate  Process Simulate Basic
Advanced Robotics
45 DM 24
Robotics  Process Simulate
Simulation Intermediate Robotics
 Process Designer Basic
 Process designer for
Variant Definition and
46 DM RobCAD Basics 16 General Assembly
Application
 Process Designer for
BIW processing
47 DM RobCAD Spot 24 RobCAD Basics
48 DM RobCAD Paint 24 RobCAD Basics
49 DM RobCAD Arc 24 RobCAD Basics
RobCAD Adv
 RobCAD Basics
50 DM Modelling & 16
 RobCAD spot
Kinematics
 RobCAD Basics
 RobCAD Spot
51 DM RobCAD OLP 24
 RobCAD Paint
 RobCAD Arc

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S. No. Domain Course Name Hours Mandatory Prerequisite Optional
 RobCAD Adv Modelling
and Kinematics
 Process Simulate
Human Simulation
 Process Simulate Basic
Plant Simulation Robotics,
52 DM Methods, and 40  Process Simulate
Strategy Intermediate Robotics
 Process Simulate
Advanced Robotic
Simulation
Plant Simulation Plant Simulation Methods, and
53 DM 32
Adv Modelling Strategy
Plant Simulation Plant Simulation Methods, and
54 DM 16
3D Visualization Strategy
Using
55 PLM 32 None
Teamcenter
Introduction to
56 PLM 8 None
Teamcenter
57 PLM Mockup 24 None
Integration for
58 PLM 8 Introduction to Teamcenter
NX users
Schedule
59 PLM 16 Introduction to Teamcenter
Manager
Managing
Requirements
60 PLM 16 Introduction to Teamcenter
using
Teamcenter
Manufacturing
61 PLM Assembly 24 Introduction to Teamcenter
Process Planning
Manufacturing
62 PLM Assembly Part 8 Introduction to Teamcenter
Planning
 Introduction to
Managing
Teamcenter
63 PLM Systems Design 16
 Managing
using Tc
Requirements using TC
64 PLM Installation 40  Introduction to

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S. No. Domain Course Name Hours Mandatory Prerequisite Optional
Teamcenter
 Using Teamcenter
Application and  Introduction to
65 PLM Data Model 40 Teamcenter
Administration  Using Teamcenter
 Using Teamcenter
66 PLM Customization 40  Application and Data
Model Administration
Advanced  Using Teamcenter
67 PLM Workflow and 24  Application and Data
Security Admin Model Administration

1.3 Process Instrumentation Lab

S.No Domain Course Name Hours Curriculum Prerequisites

 FLOW measurement Electrical, Electronics,
 LEVEL measurement Mechanical,
 PRESSURE Instrumentation engineers
Process nd
Basic of Process Measurement (2 year completed)
1 Instrumenta 50
Instrumentation  TEMPERATURE
tion
Measurement
 ELECTROPENUMATIC
POSITONER
 Introduction to Electrical, Electronics,
standard architecture Mechanical
of PCS 7. Instrumentation engineers
nd
 Introduction to (2 year completed)
Automation System
Hardware.
Process  Working with
2 Instrumenta SIMATIC PCS 7 Basics 50 SIMATIC Manager in
tion PCS 7 way.
 Creating the project
and Configuring
Hardware’s (AS & OS).
 Working with Plant
Hierarchy.

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1.4 Automation Lab

S. No. Domain Course Name Hours Curriculum Prerequisites

 Constituents of PLC, Electrical, Electronics,
 How PLC Work, Mechanical,
 SIMATIC S7-PLC Instrumentation engineers
nd
 Introduction to HMI (2 year completed)
 STEP 7 blocks and
1 Automation Basics of PLC 50
structured
programming
 Using Data Blocks.
 Use of Organisation
Blocks
 System overview of Electrical, Electronics,
SIMATIC WinCC Mechanical,
 Graphics Designer Instrumentation engineers
nd
and graphics (2 year completed)
displays for human
machine interfacing
 User Administration
2 Automation Basic Scada 50  Background
processing
(introduction of
Global Scripts)
 Report Designer for
logging
(introduction)

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1.5 Electrical Lab

S.No Domain Course Name Hours Curriculum Prerequisites

 DC Motor Basics, Electrical,
 DC Drives Basics, Electronics,
 Siemens DC Drives (6RA80), Mechanical
Basic Course on Ac  AC Motor Basics, Instrumentation
1 Electrical 40 nd
engineers (2 year
- Dc Drives  AC Drives Basics,
 AC Drives (Sinamics S & G)-Ratings, completed)
 MEDIUM VOLTAGE,
 MV Transformers
 Basic Of power distribution Electrical,
 Philosophy of Generation, Electronics,
distribution in LV, MV & HV Mechanical
Basic Power
2 Electrical 40  Types of network Instrumentation
Systems nd
 Faults & Fault level calculations engineers (2 year
 Basic Of protection completed)
 Types of Fault
 Basics of Electricity Electrical,
 Efficiency of induction motor- Electronics,
Various losses in the induction Mechanical
 Product spectrum of Siemens Instrumentation
nd
motor. engineers (2 year
Basics of Induction
3 Electrical 24  Advance control of induction completed)
Motors
motor-SIMOCODE overview
 Speed Torque Characteristics,
Effects of supply variations over the
motor performance

 Simaris Curve simulation Electrical,

 Low Voltage offerings in Power Electronics,
Distribution in Industry today Mechanical
Low Voltage  DIN Fuse – Importance of fuses Instrumentation
4 Electrical 40 nd
Switch gear  Overview of Pac meter engineers (2 year
 Overload Relay, Microprocessor completed)
Relay

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1.6 Mechatronics Lab

S.No Domain Course Name Hours Curriculum Prerequisites

 Introduction to the module, Electrical,
 Fundamentals of Electrical Electronics,
Components, Mechanical,
Basic  Mechanical Components, Instrumentation
1 Mechatronics 50 nd
Mechatronics  Pneumatic Components, engineers (2 year
 Interpretation of Technical completed)
Documents,
 Digital Fundamentals & PLC

1.7 Machine Lab

CIM Lab
S.No Domain Equipment Hours Curriculum
Introduction to Turning center
Overview of Siemens 828D
Key board and Screen layout
Overview of different operating areas
Overview of different modes
Computer Cutting tools and parameter selection
FLEXTURN-Siemens
1 Integrated 24 Introduction to part programs and structure
828D
Manufacturing Overview of G and M codes
Programming on Siemens standard cycles
Hands on practical -Tool offset
Hands on practical – All standard cycles
Overview of CIM interface
Basic preventive maintenance – FLEX TURN
Introduction to Machining center
Overview of Siemens 828D
Key board and Screen layout
Overview of different operating areas
Computer Overview of different modes
FLEXMILL- Siemens Cutting tools and parameter selection
2 Integrated 24
828D Introduction to part programs and structure
Manufacturing
Overview of G and M codes
Programming on Siemens standard cycles
Hands on practical -Work offset and Tool offset
Hands on practical – All standard cycles
Overview of CIM interface

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S.No Domain Equipment Hours Curriculum
Basic preventive maintenance – FLEXMILL

Introduction to Robotics
Computer Overview of M-Robot Software
3 Integrated 8 Robot online programming
Manufacturing Aristo Robot 6 axis Hands on practice – Materiel handling applications
CIM Interface

Hands on practice – Manual mode

ASRS
Hands on practice -CIM mode
Hands on practice – Manual mode
Assembly Station
Hands on practice -CIM mode
Overview of vision software
Vision Inspection
Preparation of Inspection programs
Computer sensor
CIM Interface
4 Integrated 24 Hands on practice – Manual mode
Manufacturing AGV
Hands on practice -CIM mode
Overview of CIM software
CIM – offline programming
CIM – Online programming
CIM software
Interfacing of Work cell equipments
Execution of CIM system – Various sequence of
operations

CNC Lab

S.No Domain Course Name Hours Curriculum Prerequisites

 History of CNC Mechanical
nd
 Definition of CNC engineers(2 year
 NUMERICALLY CONTROLLED M/C completed)
TOOLS
 CNC TURNING MACHINE
 CNC MILLING MACHINE
Basics of CNC  CNC LASER CUTTING
1 Manufacturing 50
machines  CNC PLASMA CUTTING
 CNC PRESS
 CNC RAPID PROTOTYPING
 Mechanical elements of CNC
machines
 MACHINE CONTROL UNIT
 PES of CNC CONTROL SYSTEMS

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S.No Domain Course Name Hours Curriculum Prerequisites
 STEPPER MOTORS
 Servo motors

 ISO MACHINE TOOL AXIS Mechanical

nd
DEFINITION engineers (2
 Axis nomenclature – Right hand year completed)
thumb rule
 Rotational and additional axes
 Right hand rule - Vertical Machine &
Horizontal Machine
 Part programming structure
 G Codes
 N Codes
NC- Numerical  X, Y, and Z Codes
2 Manufacturing control 50  Explanation of letters in CNC
programming programming
 Rapid traverse movement – G00
 Introduction of standard TURNING
cycles
 Introduction of standard MILLING
cycles
 Introduction of standard DRILLING
cycles
 Introduction of special commands in
programming

 Basic concepts, mechanical systems Electrical and

for electronics engineer Electronics
nd
 Drives engineers(2 year
 Spindle drives completed)
 Feed Drives
Basics of CNC
3 Manufacturing 50  DC Motors
Machines
 Servo Principle
 Drive optimization
 Wiring of electrical cabinets
 Power supply for CNC machines

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Siemens Certification

On successful completion of course and assessment, a student will be issued a Siemens

Certificate.

A sample layout of the certificate is as follows:

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