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Construction and Operation of Gas-Steam Combined Cycle Plant For Higashi Niigata Thermal Power Station No. 3
Construction and Operation of Gas-Steam Combined Cycle Plant For Higashi Niigata Thermal Power Station No. 3
Construction and Operation of Gas-Steam Combined Cycle Plant For Higashi Niigata Thermal Power Station No. 3
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Designed Performance and Equipment Specification
The decision of the plant performance and the
equipment specification is done in consideration of a
selection of the proper steam cycle, an attainment
LNG Igasaraed ► • n II
of the highest plant thermal efficiency and an Stack
3-1 traln
atmospheric temperature characteristic in the Niigata
' 3 rllII IONA
Steam turt,no
0 •Ag
area. generator
(No. 3-11 °
IME
mon
thermal efficiency in this condition is 43.7% (at gross,
higher heating value basis) and it is superior by
about 10% of the relative value to the conventional LNG radkfk ed y e 614 ed Water Prerester
Gas turbine Air 0°.
thermal power plant. Fig.2 shows the characteristics venerator
S C R Sys to
of the plant thermal efficiency and Table 1 shows the Heat Recovery
cH4 85.12 0
20 40 60 80 100
Power output (gross) (%)
C2H6 9.32
Fig. 2 Thermal Efficiency Characteristic Curve
C3118 4.58
Composition
(mol I)
i-C4H10 0.56
n - C4H10 0.41
N2 0.01
150
(Note)
Mark 10) means the
133 measured values.
– 118
100
Turbine inlet temper- °C
ature
1154 (base operating)
OUTLINE OF MAIN EQUIPMENT
Speed 3000 rpm
Gas Turbine
(2) Heat Recovery Steam
The gas turbine used in this plant has an increase
Exhaust heat recovery, dual
Generator pressure type:e 6 units in gas temperature of 100 ° C and about 1.3 times the
Evaporation (High press.) 194 t/h,
output compared with a conventional gas turbine.
(Low press.) 57 t/h In parallel with the development of a gas turbine,
Outlet pressure (High press.) 68 kg/cm 2 ,
a low NOx premixing type combustor has been placed
(Low press.) 6 kg/cm2 in commercial service without use of water and steam
Outlet temperature (High press.) 505 "C injection.
(Low press.) Saturated temp. The basic specification and the structure of the
gas turbine are shown in Table 3 and Fig. 6.
(3) Steam turbin Reaction, tandem-compound double
flow, dual pressure, condensing
type: 2 units Compressor.
Output 195500 kW (191000 kW at an ambient
o The compressor is used with a full-arc slit type
temp. of 15 ° C) bleeding port to prevent an surge power in the stall
Inlet pressure (High press.) 65 kg/cm 2 , region at the start.
(Low press.) 5 kg/cm2 A pork chop type stationary vane tenon is also used
Inlet temperature (High press.) 500 "C, to improve the vibrational strength due to a stall
(Low press.) Saturated temp.
and the stationary vane ring seal strip ls adopted as
Speed 3000 rpm a box type inner shroud structure.
o The blade root is coated to prevent a fretting
(4) Gas turbine generator AC synchronous generator : 6 units corrosion.
Voltage 6 Capacity 15 kV, 148000 kVA
Gas Turbine.
Number of Phase 11
frequency
3-phase, 50 Hz o For the cooling of the first and second stage
stationary vane, a double insert system is adopted
Speed 3000 rpm
to improve impingement cooling.
Especially, the first stage vane has the pin fin
(5) Steam turbine generator AC synchronous generator: 2 units
cooling in the trailing edge and the film cooling
Voltage X Capacity 15 kV, 218000 kVA on vane surface to decrease the metal temprature.
Number of phase
3-phase, 50 H, o The cooling of the first stage rotating blade is
frequency
improved with increasing of cooling air holes. The
Speed 3000 rpm second stage blade has also cooling air holes. But
in case of conventional turbine of low firing
(6) Main transformer Outdoor type: 2 units temperature, the cooling blade is required only for
Capacity
652000 kVA (at an ambient temp. the first stage.
of -1 ° C) o The blade height is designed with a large dimension
Voltage
(Primary) 14.5 kV, of 21.3 inches to reduce the leaving loss
(Secondary) 275 kV
and an improvement of the thermal efficiency and a
Number of phase 8 3-phase, 50 Hz large capacity are taken. The air cooling system
frequency
and the cross-section of the blade are shown in
Fig. 7.
Table 3 Basic Specification of MW-701D Gas Turbine
Low NOx Premixing Type Combustor. The premixing type
Compressor No. of stages 19
combustion system is composed of a premixing type com-
Pressure ratio 14
bustor (a pilot combustor and a main combustor), a tran-
Air flow 443 kg/s
3
sition piece and a by-pass valve, as shown in Fig. 8.
No. of bleeds
Compressor casing o The premixig type combustor consists of a pilot
Horizontally split type
combustion zone upstream and a main combustion zone
Turbine No. of stages 4 downstream. The pilot combustion zone provides
Gas temperature I154°C reliable stable combustion during a load change due
Air cooled- Row 1 and 2 to the start and increased generation. And the main
stationary vanes combustion zone carries out a low NOx high load
Air cooled- Row 1 and 2 combustion with a premixing flame.
rotating blades o The air by-pass valve is controlled to ensure a
Turbine casing Horizontally split type proper mixing ratio of fuel/air in the premixing type
combustor.
Combustor Type and No. Can type, 18 o From no load through 40% rated load, the gas
Ignition type and Spark discharge, 2 turbine is operated only by pilot fuel with the
No. by-pass valve fully closed.
At 40% of rated load, the by-pass valve is operated
Rotor Type Two bearing support to full open position and after then the main fuel
Speed 3000 rpm
is injected. For the load change up to the rated
Overall length 9.9 meters
Weight bladed(tons)
load, the main fuel is increased and the by-pass
55 tons
valve is closed.
1ST CCM,.
Fig. 4 Equipment Layout (Plan View)
Fig. 7 Air Cooling System and Blade
Cross-Section of MW-701D Gas Turbine
Fig. 8 Structure of
Low NOx Premix
Fig. 5 Equipment Layout (Side View) 1 Mato fuel Vanable ring
Combustor System 7. Pilot fuel 7 rionass valve
8
[Ii
,12 3 4
trd
Nyllpituniirm4 : 111 O vpass
_„ftflogSNIMEMIONW - - - Lim
C. Closed
an volume
0 111
li
11
ce,
1. Output Matt
2. Thrust bearing Fig. 9 Fuel and Bypass
3 Bearing (inlet side) Fig. 6 Structure of Mitsubishi Valve Control Schedule
4. Inlet guide vane (IGV) MW-701D Gas Turbine
5. Compressor
LP Tor- bine
6. Combustor
7. Combustor basket
8. Transition piece
9. Turbine
10. Tangential strut
Steam Turbine
The condition of main steam is as follows:
The features of the HRSG are as follows: INC . 3 11 f , n 3 - 1)(22o. 3-2 )(No. 3-3)
Electrical Equipment
A high voltage synchronization system has been
used in most conventional thermal power plant. But
by the development of a large current breaker, a low
voltage synchronization system, which synchronizes in
the low voltage side of the main transformer, is 1
adopted in the plant. The breakers and the load 2-1 Data way -2 Data way
Control Equipment
The plant is required to carry out coordinated Table 4 Construction Schedule
control with a combination of main equipment having
various control characteristics and is necessary for 2 :982 1983 1984 1985
many types of operating modes. Thus, automation is 3 a 4 5 8 1 . 2 3 , 4 1 6 7 8 9 18 11 12 1 2 , 3 4,5 , 6 7 89 10 n
7 8 918 , '_I,I
taken to a large extent to improve operatbility and , A A --A
. S '80mmIss10 , Ing
tnitital b
—
P°*er _00050_05 3 - I1/? combined cycle
reliability, and a total digital surpervisory and ncn,onIzatio Operation
control system in a hierachical configuration distri- stall cti or ^' flelc test I 1 CrpTo■I'.^
' 5
buted control functions, which is combined with a ",I,.' 8'erfonce
. m
-- I 2t2 test
L
large computer and a microcomputer, is adopted. 9 , Co
ned cycle
Aoperation
Inttita1
2.22 ne k•er receiving 13 - 43/T
S.inchrc-,1,701c,-.
Automation. As an automated function, an automatic 3
:8stcl 87.!8.- flelc' test , 1
plant start and stop function (APS) and an automatic pe,- for,on:e
__JL ._ ___ ,_ :est
power regulation function (APR) are provided for the
plant.
900
900-
800
BOO -
700
700 -
600 600-
500 500-
,
a
400 400 -
30 300 -
50 100 0 50 100
Gas turbine power output. (MW) Gas turbine power output (MW)
Silencer I
0•
]7>
Air OCR
Compressor System
Exhaust
Silencer
Gas P
1183 T
HULA
(Gross) I17 357
Fuel
121 .163
Type; Gasified LOG
Compressor Outlet Air
Heating Value
Plant Thermal LP Steam at MSV
Power Efficiency
Output (Higher I 3.0 4 569k9 55
($) G P T H
(MW) Lower 11. 805 Er1,9ke
7( 7(
545 442 1 446 426 153 6565
(Gross)
F HP Steam at MSV
Steam
Turbine
Power G P T H
Output
(MW) 5259 561 5009 8190
Compressor Section.
1) Rotating blade and stationary vane
In the front stage (blade and stationary vane 1 to
5 stages), a very little contamination was found but
generally a good condition. After cleaning, they were
reassembled.
In the 5 and 6 stages stationary vane seal fin, a little
"burr" was found but generally a good condition.
Removed the burr.
2) Bearing
The working face of the bearing metal was normal
condition.
Combustor Section.
1) Combustor basket and transition piece
The metal condition of the combustor basket and
transition piece were a good state. A small peel-off
was found partially on the basket inside ceramic
coating and was restored in the present state.
Turbine Section.
1) Rotating blade and stationary vane
All of the blades and stationary vanes were
disassembled and inspected carefully. Those were in
good condition without crack and clogging of the
cooling air holes.
A black colored oxide was found on the front edge of
one of the first stage stationary vanes but this was
an iron oxide and removed easily. This iron source is
postulated as an iron oxide in the fuel gas piping.
2) Bearing
The bearings were in good condition similar to
those in the compressor.
CONCLUSION