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Web Guide DO2000 PDF
Web Guide DO2000 PDF
Web Guide DO2000 PDF
Command station en
DO 2000 / DO 2001 / DO 8101
General part
1. Function 2
2. Assembly and installation 2
3. Setup mode 3
4. Commissioning 5
5. Parameters 7
6. Special applications 25
7. Technical data 33
BEA--250732-EN-02
Command station DO 2000 / DO 2001 / DO 8101
2. Assembly and Please observe the locally applicable and professional safety
and accident prevention regulations.
installation Please ensure that insulation is not damaged, leads are prop-
erly secured, shielded and run away from heavy current-carrying
leads. Shield and run signal lines. The total length of the CAN bus
line must not exceed 160 meters.
➜ As far as possible mount the command station in view of the web
guider.
➜ Connect CAN bus lines and power supply to the command sta-
tion.
Select the required To change the Select the required A cross is set via the
parameter via the parameter the latter must option via the "Acknowledge" key. In
"Increase/decrease value" be opened via the "Increase/decrease the case of round brack-
keys "Acknowledge" key. value" keys. ets (✓) only one menu
option may be selected,
with square brackets [✓]
several.
ESC
ESC
ESC
4.1 Address setting On compact systems (those planned by E+L) the address of com-
mand station DO 200. is preset. Should the command station be or-
System-Menu
dered separately (e.g. as a spare part), the device address must be
Keyboard
Canmon checked/set as follows:
Show Cannet ➜ Work through setup mode (see section 3.1) until the "System-
Rescan Cannet
Menu" window.
Save Cannet EEProm
CAN Status ➜ Position the selection bar to "Rescan Cannet" then press
Check Power Supply "Acknowledge".
CAN
0.1(FR5001) ➜ Set the selection bar on command station (∗ZC 4071∗) and press
0.2(FR5001) "HELP".
0.5(RK4004)
(Center Switch)
0.8(AK 4022)
0.A(*ZC4071*)
0.B(LK4203)
4.2 Device addresses of virtu- The device addresses of the 2 - 8 virtual command stations must be
al command stations (with entered in the command station parameter field as follows:
multi-command only) ➜ Start setup mode.
➜ Select parameter "keyboard address 1" and enter the device ad-
virtual keyboards
keyboard address 1 dress of the virtual command station in group 1.
keyboard address 2 ➜ Select the appropriate "keyboard address 2 ... 7" parameters one
keyboard address 3
keyboard address 4
after the other and enter the device addresses of the virtual com-
keyboard address 5 mand stations in groups 2 ... 7 (if featured).
➜ Quit setup mode.
1.A HEX
4.3 Allocate password All settings in setup mode may be protected by a freely selected
password. Settings in setup mode are only possible following pass-
word entry. To assure that no unauthorized persons may enter setup
mode, we recommend that a password is defined as follows:
➜ Start setup mode.
➜ Select the "customer PIN" parameter in the device (∗ZC 4071∗)
and enter a five-place numerical password. The password may be
freely selected between 1 and 32767.
If parameter value "0" is entered, no password will be requested
(status on delivery).
➜ Quit setup mode.
Should unauthorized persons attempt to establish the password
by entering numbers, after the third entry of an incorrect pass-
word, setup mode is inhibited and in addition, a commentary
entered in the error memory. Switch off the power briefly on com-
mand station DO 200. to re-enable it.
5. Parameters The parameter abbreviation is listed in the Name field. The Default
field indicates the standard settings, Min and Max are the respective
permissible values. The unit is indicated in the Unit field. The De-
scription explains the parameter function.
Details written in italic in the parameter lists (Description field) are
texts indicated in the command station display field. The texts are
always displayed in English, regardless of the operating language
selected.
F1
F2
F3
F4
0.A(*ZC4071*)
arrow direction
( * ) Normal
( ) Inverted
- Actuator/Support beam
Right Sensor Monitoring of the right sensor
Left Sensor Monitoring of the left sensor
Right Sensor 1 Monitoring of right sensor 1
Left Sensor 1 Monitoring of left sensor 1
Pivoting Frame Monitoring of the actuator
Right Support Monitoring of the right support beam
Left Support Monitoring of the left support beam
Right Support 1 Monitoring of the right support beam 1
Left Support 1/ Monitoring of the left support beam 1
Lengthmeter ZC 5000 Monitoring of the length meter (ELSIS only)
Line Sensor Monitoring of the line sensor
Line Sensor 1 Monitoring of the line sensor 1
0.A(*ZC4071*)
..9. used add. values
used add. values Internal device processes may be monitored as required. Here it is
[ * ] Mount Pos. Left checked whether certain signals are transmitted to the CAN bus. If a
[ ] Mount Pos. Right
[ ] Web offset monitored signal is no longer transmitted the left LED on the "HELP"
[ ] Guide Target key will flash. The following signals may be monitored:
[ ] Guide Position
[ ] System Mode Mount Pos. Left Left mounting position
Mount Pos. Right Right mounting position
Web Offset Web offset
Guide Target Actuator target position
Guide Position Actuator actual position
System Mode Operating mode
Width Web width
Prepositioning Pre-positioning
Web Speed Web speed
.1.0. width
Parameter block for setting web width recording.
0.A(*ZC4071*)
.1.6. display resolution
display resolution The display resolution may be set to a maximum of two places after
( * ) No Point the decimal point.
( ) One Point
( ) Two Points
0.A(*ZC4071*)
.1.7. number of motor
number of motor This parameter determines what type of support beam is concerned.
( ) Only VS 352. For a support beam with one drive but two positioning carriages (e.g.
( * ) VS 35X., CAN-Camera
VS 352.) the menu option "Only VS 352" must be selected, for all
other types, the menu option "VS 35X., CAN-Camera" must be se-
lected.
If a camera or broadband sensor FE 80.. is used instead of a sup-
port beam "VS 35X., CAN-Camera" must be selected.
If the display deviates from the required value (simulated web width/
position value) the offset must be corrected as follows:
Example:
SR = right sensor
LR = left sensor
Support Beam Pos.: (PR-PL)+offset+(MR-ML) PR = right support beam
PL = left support beam
MR = right mounting position value
Web Width.: (SR-SL)+(PR-PL)+offset+(MR-ML) ML = left mounting position value
Offset = parameter ".1.8. width offset" +
parameter ".1.9. width offset big"
The two "Use mount position" and "Check Supports" menu options
are designed for special applications. In the case of "Use mount posi-
tion" the mounting position values are incorporated in the display.
Support beams are monitoring by "Check Supports".
.2.2. parameter 1
.2.3. parameter 2
.2.4. parameter 3
.2.5. parameter 4
.2.6. parameter 5
.2.7. parameter 6
.2.8. parameter 7
.2.8. parameter 8
.3.0. parameter 9
.3.1. parameter 10
Normally, in order to change a parameter value, the appropriate pa-
rameter must be selected in the setup editor. Several steps must be
performed to access the required parameter.
A quicker method is for the machine operator to be able to change
certain parameters using a few keys so that he does not need to use
the setup mode. In this way the risk of an unintentional parameter
change can be reduced.
To create a virtual command station the device address of the 1st vir-
tual command station must be entered in parameter ".4.7. keyboard
address 1". The 2nd virtual command station is entered in parameter
".4.8. keyboard address 2" etc.
0.A(*ZC4071*)
.5.5. keyboard mode
keyboard mode The two "Virtual Keyboard" and "Software Keyboard" menu options
( ) Virtual Keyboard are only relevant in the "Multi command" function whereby for all
( ) Software Keyboard
[ ] Keyboard Name standard applications the multi-command of the "Virtual Keyboard"
[ ] Closed Folder menu option is selected. The virtual keyboard occupies a fixed ad-
[ ] Check CAN dress in the CAN network and may not be assigned a second time.
In the case of special applications, the "Software Keyboard" menu
option is selected. Here the address assigned the virtual keyboard
is enabled. It is therefore possible to address a further device to the
pre-assigned address of the virtual keyboard. As such a maximum of
7 further addresses are available for other devices.
The "Keyboard Name" menu option permits displaying of a freely se-
lected group designation. Instead of displaying "Group" a designation
entered on-site is then indicated. Please refer to chapter 6.1. of this
description for how to establish an on-site designation.
To shorten the parameter list the menu option "Closed Folder" may
be selected in which only individual parameters and parameter titles
are displayed. The list is thus shortened and the search for param-
eters facilitated. If the selection bar is located on the required param-
eter block the latter is opened by pressing "Acknowledge".
In the event of command station malfunctions (possibly in conjunc-
tion with a large CAN network) the "Check CAN" menu option should
be selected. The menu option must not be selected in normal opera-
tion.
In case of a multiple control station use menu item "No Group Menu"
to switch from one group to the other with key "F 4" .
Problems might occur during read-in in connection with large CAN
networks. If menu item "Slow Scan" is selected, the net will be read-
in at reduced speed.
The parameter limit values which are shown on the display for the
10 freely selectable user parameters may be blanked if necessary.
To do so menu item "No Param Descr." must be selected. Only the
parameter value will then be shown for parameters requiring value
inputs.
0.A(*ZC4071*)
.5.6. language
language Various languages are available for operation purposes. User-rel-
( ) English evant displays and the help menu are displayed in the selected lan-
( * ) German
( ) French guage.
( ) Spanish The service level is only available in English.
( ) Portuguese
( ) Italian
.5.7. brightness
The contrast may be adjusted if the display is difficult to read.
.6.6. software
Display of activated software module.
.6.9. reserve 69
Not assigned at present.
.7.0. reserve 70
Not assigned at present.
6. Special In this chapter all important setting options and control settings for
the command station are described. The following settings are not
applications directly necessary for machine operation but some displays and
settings are recommended.
The special applications may be divided into the following two
groups:
6.1 Global settings
6.2 Specific device settings
6.1 Global settings By "global" is meant settings that apply not just for a single device
but for all devices in this group.
The following menu options are started according to the following ex-
System-Menu
Keyboard
ample:
Canmon ➜ Work through setup mode (see chapter 3.1) until the "System-
E+L Menu" is reached.
➜ Position the selection bar to the required menu position then press
"Acknowledge". The window is opened.
An arrow beside a menu means that after this point, further menu
options are featured. By selecting the appropriate menu point
and then acknowledging, all the remaining menu options will be
opened.
Once all settings are completed on the command station the settings
System-Menu
Keyboard should be stored in the "EEProm". This assures that settings are
Canmon saved when the operating voltage is switched off and available again
Show Cannet on restarting.
Rescan Cannet
Save Cannet EEProm
CAN Status
Check Power Supply
System-Menu
To assure perfection command station function the operating voltage
Keyboard must be within a certain range. Via the "Check Power Supply" menu
Canmon power supply behavior may be indicated as a scan on the display. In
Show Cannet addition, the lowest and highest measured voltage is saved and dis-
Rescan Cannet played in the top section. The scan is continuously updated.
Save Cannet EEProm
CAN Status
Check Power Supply
Rescan Cannet
A group is indicated by the name "Group" in the display as standard.
Save Cannet EEProm If required, a freely selected name may be assigned for each existing
CAN Status group.
Check Power Supply
Extended Info
E+L
Language
Keyboard Names
6.2 Specific device settings The following settings are only relevant for service personnel.
Specific device settings depend on the devices implemented. First of
CAN all the required device must be selected in the "Show Cannet" menu
0.5(ZC4081)
0.6(AK4215) and then "HELP" pressed. Depending on which device has been se-
0.A(*ZC4071*) lected, various menu options are featured. The following list indicates
all possible menu options that may be displayed. The settings are
only possible for the selected device.
For the device selected via this menu the CAN LED will light up
red. When the menu is closed a gain, the CAN LED will light up
green again.
Default values are loaded for the selected device. Any settings in the
0.A(*ZC4071*)
Set Address
parameters of this device are thus lost during this process!
Set Default
Error List
Possible Errors
Properties
Service Functions
Reset
Errors occurring in this device may be viewed. The errors are dis-
0.A(*ZC4071*)
Set Address played in reverse order. The most recent error to have occurred is
Set Default displayed first.
Error List
Possible Errors
Properties
Service Functions
Reset
All error messages theoretically possible for this device are displayed
0.A(*ZC4071*)
Set Address whereby a differentiation is made between the following error mes-
Set Default sages:
Error List
Global: Errors that may occur on any device
Possible Errors
Properties Local: Specific device errors
Service Functions
Reset
General device properties (ID number, software number etc.) are dis-
0.A(*ZC4071*)
Set Address played.
Set Default
Error List
Possible Errors
Properties
Service Functions
Reset
The "Reset" menu option may be used to reset the guider. Parameter
0.A(*ZC4071*)
Set Address
changes are stored.
Set Default
Error List
Possible Errors
Properties
Service Functions
Reset
Set Address
Use the "Restore Parameters" menu to reload the originally stored
Set Default parameter values of the selected device. The parameter record of
Error List this device is overwritten.
Possible Errors
Properties
Prerequisite to the restore command is that a "Save Cannet
Service Functions EEProm" has been performed once during commissioning.
Reset
Restore Parameters
6.3 Self test During the self test a full command station hardware and software
test is performed.
Perform self test as follows:
➜ Switch off command station operating voltage.
➜ Press "Manual mode" and hold down.
➜ Reconnect power supply.
First of all a display test is performed then all display pixels are
triggered. The display darkens briefly whereby it may be detected
whether one or several pixels are defective or not.
➜ Release "Manual mode" key.
After the display test the display indicates the following test results:
** system-check ** "EEProm-Size" no. of EEProm memory bytes.
EEProm-Size: 32767 "Power-Supply" The power supply must lie within the tolerance range
Power-Supply: 24.34 V
boot: ZC4071-0001F_ZC
(see technical data).
soft: ZC4071-0003F_ZB "boot" basic software.
test mem. at 0x027FFF
128k ext. Memory ok "soft" program software.
"test. mem. at" internal RAM.
If the memories are o.k. the display will indicate "Memory ok" at the
end.
Finally a push button and LED test is performed. All LEDs on the
command station light up.
➜ Press all command station keys (also keys "F 1" to "F 4"). On
pressing the appropriate LED on the key goes out. Once all keys
have been pressed the alarm display will also go out. On extin-
guishing of the alarm display the self test is completed and the
command station resumes normal operation.
6.4 Activate error monitoring If the error monitoring function is activated the alarm display will opti-
cally signal the presence of an error.
Error monitoring is triggered as follows:
- (0.A)ZC4071 -
Service ➜ Press "HELP".
User parameters
➜ Position selection bar on the line.
Group 0 ➜ Press and hold down "Acknowledge" and additionally press "Au-
tomatic". The network structure is now stored. First release the
"Acknowledge" key and then "Automatic". The key actuation se-
quence is important as otherwise saving will not take place.
The devices to be monitored are selected in parameter "..8. used
sensor values" and "..9. used add. values".
Error monitoring is deactivated when no device is selected in ei-
ther parameter.
6.5 Direct parameter selection By directly selecting parameters 10 parameters may be determined
in parameters ".2.2. parameter 1" to ".3.1. parameter 10", called up
- (0.A)ZC4071 - swiftly and changed (see also appropriate parameter explanation).
Service The required parameters are called up according to the following pro-
User parameters cedure:
Group 0 ➜ Press "HELP".
➜ Position selection bar to "User parameters".
➜ Press "Acknowledge".
6.6 Error interrogation via If an error occurs in the system that is detected by the command sta-
HELP key tion the alarm display will light up. The error features may be interro-
gated as follows:
➜ Press "HELP".
➜ The device group in which one/several errors have occurred flash-
es. In this example "Group 0" flashes.
➜ Select the flashing device group via the selector bar and press
"Acknowledge". A list of all devices monitored in this group is dis-
played.
➜ Run through the list with the "Increase/decrease value" keys until
a flashing arrow (>) is indicated after a device. The error is dis-
played in text form behind the arrow.
If necessary the flashing arrow may be selected by the selector
bar and "HELP" pressed. Instead of the text an error number is
displayed. Press "HELP" again to return to the text display.
➜ Press one of three keys, "Automatic", "Center position" or "Manu-
al" to quit the help menu.
For width measuring purposes the positions of the right and left
support beams together with the respective sensor signals are
evaluated. If a camera or broadband sensor is used no support
beam is featured. The position values of the right and left support
beams are therefore emulated. In this case an "E" for emulation
is indicated after the terms "right support beam" and "left support
beam" during error interrogation.
6.7 Guiding criterium photo The color line sensor guiding criterium may also be learned automati-
color line sensor cally. The guiding criterium that is to be scanned must be located at
the center orange light spot (target position). Press "Acknowledge"
and "F1" at the same time.
After approx. 1 second both keys may be released. The prerequisite
is that "Automatic learning" is selected in the appropriate color line
sensor parameter. The sensor description should be reread at the
appropriate places with regard to this point.