Inspection Test Report for Armoured Cables Size _________________________________

SL No Test Description Specified Value

1 Over all Diameter in mm

2 Over Sheath(colour)
2.1 Thickness(Average)
2.2 Minimum mm

3 Armoured type
3.1 Dia of Armoured wire

4 Bedding/Seperation Sheath

5 Copper Tape Screen

5.1 No. of tape
5.2 Over lapping %
5.3 Dimention of copper tape

6 Insulated Core
6.1 Insulation Semicon
6.11 Thickness (nom)
6.2 Insulation Thickness
6.2.1 Avrage
6.2.2 Minimum
6.3 Condoctor Semicon
6.3.1 Thickness (nom)

7 Condoctor Semicon
7.1 No. of Strands

8 Hot Set
8.1 Elong under Load
8.2 Permenant Set
 9 XLPE Insulation
9.1 Tensile Strenght at Break
9.2 Elongation at Break

10 Over Sheath
10.1 Tensile Strenght at Break
10.2 Elongation at Break

11 Seperation Sheath/Bedding
11.1 Tensile Strenght at Break
11.2 Elongation at Break

12
4 hr HV test at 4 Uo (Above
3.6/6.6kv grade cable)
13 Embossing Details

14
4 hr HV test at 3.5 Uo kv Between
conductors of all cores and
copper Screen+Armoured earth
for 5 minutes
15 Partial Discharge test at 1.73 Uo
kv

16 Conductor resistance test in

ohm/km at 20 deg C
Size __________________________________
Observed value Oman Observed value KEI Wire
Cables & Cables
Inspection Test Report for Armoured Cables Size:- 3x240mmsq 600/1000v.XLPE insulated FS cab
Observed value Observed value
SL No Test Description Specified Value KEI Wire & Cables Oman Cables
1 No. of wires in Conductors
Red 37
Yellow 37
Blue 34(min) 37

2 Tensile Strength After copmleated Cable Ageing

Red 16.42
Yellow 17.65
Blue 12.5N/mmsq 16.66
2.1 Elongation at Break After copmleated Cable Ageing
Red 545.1
Yellow 558.8
Blue 200% 583.4

3 Hot Set Test

3.1 Hot Set Elongation at 200deg
Red 61.4
Yellow 58.7
Blue 175 65.6
3.2 Permenant Set Elongation
Red 0.5
Yellow 0.4
Blue 15 0.4

4 Conductor resistance test in ohm/km at 20 deg C

Red 0.08134 0.0754
Yellow 0.07979
Blue 0.0754 0.08083

5 0.63 (Max) 0.6134 0.428

Armoured resistance test at 20deg

6 Test of Insulation(thickness)
Red 1.612 / 2.003
Yellow 1.792 / 2.103
Min1.43/Nominal 1.70
Inspection Test Report for Armoured Cables Size:- 3x240mmsq 600/1000v.XLPE insulated FS cab
Observed value Observed value
SL No Test Description Specified Value KEI Wire & Cables Oman Cables
Blue Min1.43/Nominal 1.70 1.794 / 2.069

7 Test on outer sheath(thickness) Nom 2.6 2.74 3.4

Min 1.88 2.58 2.52
Inspection Test Report for Armoured Cables Size:- 1x300mmsq 19/33kv.XLPE insulated cable
Observed value KEI Observed value
SL No Test Description Specified Value Wire & Cables Oman Cables
1 No. of wires in Conductors 34(min) 61

2 Tensile Strength After copmleated Cable Ageing

Red 16.3
Yellow
Blue 12.5N/mmsq
2.1 Elongation at Break After copmleated Cable Ageing
Red
Yellow
Blue 200% 680.8

3 Hot Set Test

3.1 Hot Set Elongation at 200deg
Red
Yellow
Blue 175 82
3.2 Permenant Set Elongation
Red
Yellow
Blue 15 2.9

4 Conductor resistance test in ohm/km at 20 deg C

Red 0.0524
Yellow
Blue 0.0601

5 Test on Armoured 2 1.99

6 Test of Insulation(thickness) Min 4.9 / Avg 5.5 Min 5.7 / Avg 5.8

7 Nom 2.4 2.6

Test on outer sheath(thickness) Min 1.7 2.4

8 Partial Discharge test at 1.73 Uo kv less than 5 Pc less than 1 Pc

1.73Uo(Max):5pC
Inspection Test Report for Armoured Cables Size:- 1x300mmsq 19/33kv.XLPE insulated cable
Observed value KEI Observed value
SL No Test Description Specified Value Wire & Cables Oman Cables
9 High Voltage test 42 kv AC for 15
mts at 21deg C Withstood

10 Impulse withstand Test (test Voltage The cable withstood

ten +ve & ten -ve
125 kv peak polarity lightning
impulse voltage of
125kv peak
11 Halogen Acid Gas Generation Test
Outer Sheath 73.2
Inner Sheath 200.0 HCL/gm 121.3
Inspection Test Report for Armoured Cables Size:- 3x95mmsq 19/33kv.XLPE insulated cable
Observed value KEI Observed value
SL No Test Description Specified Value Wire & Cables Oman Cables
1 No. of wires in Conductors 15(min) 19

2 Tensile Strength After copmleated Cable Ageing

Red 13.7
Yellow 13.6
Blue 12.5N/mmsq 13.6
2.1 Elongation at Break After copmleated Cable Ageing
Red 360
Yellow 358
Blue 200% 358

3 Hot Set Test

3.1 Hot Set Elongation at 200 ºC
Red 48
Yellow 48
Blue Max 175 50
3.2 Permenant Set Elongation
Red 5
Yellow 5
Blue Max 15 5

4 Conductor resistance test in ohm/km at 20 deg C

Red 0.179
Yellow 0.179
Blue 0.193 0.18

5 Test on Armoured A:4.0±0.4 4

6 Test of Insulation(thickness)
Red 4.0/3.61
Yellow 3.8/3.56
Blue Min 3.6 / Avg 3.14 3.9/3.56
7 Test on inner sheath(thickness) Min 0.6 2.2
Test on outer sheath(thickness) Min 2.04 3.29

8 Partial Discharge test at 1.5 Uo kv 1.5Uo(Max):20pC 1 pC

Inspection Test Report for Armoured Cables Size:- 3x95mmsq 19/33kv.XLPE insulated cable
Observed value KEI Observed value
SL No Test Description Specified Value Wire & Cables Oman Cables

9
High Voltage test 3 Uo for 4 hrs All three cores withstood

10 Impulse withstand Test (test

Voltage 125 kv peak The cable withstood ten
+ve & ten -ve polarity
lightning impulse voltage
of 75kv peak
11 Halogen Acid Gas Generation Test
Outer Sheath
Inner Sheath 200.0 HCL/gm