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Cement - Product History Cement Industry 1. Bharati Cement Companies LTD 2. Firm Profile (Sri Shabareesh Agencies) Survey Findings Suggestions and Conclusion Annexure
Cement - Product History Cement Industry 1. Bharati Cement Companies LTD 2. Firm Profile (Sri Shabareesh Agencies) Survey Findings Suggestions and Conclusion Annexure
Cement - Product History Cement Industry 1. Bharati Cement Companies LTD 2. Firm Profile (Sri Shabareesh Agencies) Survey Findings Suggestions and Conclusion Annexure
INTRODUCTION
CEMENT INDUSTRY
AGENCIES)
SURVEY FINDINGS
Annexure
o Questionnaire
o Bibliography
CHAPTER – 2
CEMENT – PRODUCT HISTORY
Introduction
Portland cement
Use of Portland cement
Product history
Production of cement
Modern process of manufacturing cement
The modern process
Types of cement available
Storage of cement
CHAPTER-3
CEMENT INDUSTRY
Cementing construction sector
Coal requirements
Transportation
CHAPTER – 4
The Bharathi Cement Company Profile
CHAPTER – 5
FIRM PROFILE
(SRI SHABAREESH AGENCIES)
CHAPTER – 6
SURVEY FINDINGS
Introduction
Meaning of survey
Objectives of the survey
Limitations of the survey
Analysis of the survey
CHAPTER – 7
SUGGESTIONS AND CONCLUSION
Suggestions
Conclusion
Annexure
Questionnaire
Bibliography
INTRODUCTION
INTRODUCTION
METHODOLOGY
LIMITATIONS
INTRODUCTION
METHODOLOGY
1. Primary data.
2. Secondary data.
LIMITATIONS
INTRODUCTION
PORTLAND CEMENT
PRODUCT HISTORY
PRODUCTION OF CEMENT
STORAGE OF CEMENT
PORTLAND CEMENT
PRODUCT HISTORY
PRODUCTION OF CEMENT
PREVIOUS PROCESS:
1. Dry process.
2. Wet process.
DRY PROCESS
CRUSHING CRUSHING
STORAGE STORAGE
STORAGE TANK
CRUSHING WASHING
CHANNELS
GRINDING MILL
FERMENTATION OF SLURRY
CORRCTING BASINS
a. Size reduction.
b. Blending.
c. Liberating Carbon-di-oxide.
d. Pulverizations.
STORAGE OF CEMENT
CEMENT INDUSTRY
COAL REQUIREMENTS
TRANSPORTATION
CEMENT INDUSTRY
COAL REQUIREMENTS:
This includes;
TRANSPORTATION
Founder
Bharathi Cement Corporation Limited Founded by the
promoters of Sakshi Telugu Daily & Sakshi TV,
Bharathi Cement Corporation Limited produces
superior quality cement which helps you to set new
standards in construction. Driving this venture is a
dynamic team led by Sri Y.S. Jagan Mohan Reddy and senior professionals
with vast experience in power, cement and infrastructure.
Mission Statement
Directors
HARISH C KAMARTHY
M RAVINDER REDDY
G BALAJI
All through his Career, he has been go-getter and achiever of the tasks
and contributed immensely in the field of Costing, Accounting, Finance
& Treasury wherever he has worked.
He has also had overseas exposure in Australia and has to his credit
the graduation course wherein he has qualified in the Australian Tax
laws and Corporate laws.
J J REDDY
Mr. J.J.Reddy, a post graduate in M.Sc (Agr), is associated with the Sakshi
group for more than a decade.
His exceptional project execution skills have been put to use very
successfully in establishing the Bharathi Cement plant. Presently he is
project- in charge of Himurja Infra Pvt Ltd, wherein a 480 MW Hydel
project is being proposed to be set-up in Sikkim.
Ultramodern Plant
Bharathi cement corporation Limited has set up most modern cement plant
with state of the art technology at Nallalingayapalli, Kamalapuram mandal,
Kadapa district of Andhra pradesh.
This area is known for its superior quality Narzi lime stone deposits ,
possessing high lime content that gives high early strength and ultimate
long term strength. Another characteristic feature of this lime stone is low
alkali, magnesia and low chloride contents which are highly desirable
parameters for concrete durability.
The state of the art technology adopted at the plant consists of Vertical
Roller mill of LOESCHE, Germany for grinding of cement to achieve the
optimum fineness, and controlled particle size distribution of cement particles
GERMAN TECHNOLOGY
The Bharathi Cement plant has the most advanced Vertical Roller Mill (Type
63.3) from LOESCHE, Germany. This mill has a capacity of producing 360
tons per hour and is equipped with a 6,700 KW gear box.
The mill is designed to produce a range of high quality cements such as
Ordinary Portland Cement (OPC), Portland Pozzolona Cement
(PPC),Pozzolona Slag Cement (PSC) and Ground slag at varying fineness. It
has a rated capacity of 360tph OPC at 3000 Blaine and 300tph of ground slag
at 4000 Blaine
Loesche vertical roller mills are the most efficient mills in the world and
achieve very high throughputs. They are extremely maintenance friendly.
Service tasks can be carried out quickly. Downtimes are reduced to a
minimum.
The Loesche grinding principle combines a horizontal grinding table with large
tapered roller under hydropneumatic loading- the best possible compromise
between output and wear. The product quality can be enhanced by altering
the classifier speed. All Loesche mills can be started with grinding rollers
raised. Metal to metal contact between grinding parts does not occur. Their
quiet, smooth operation is appreciated.
QCX/RoboLab
mature technology;
industrial robots have very high availability
client dedication
proper & detailed design is mandatory
robotics equipment prices fall
too high expectations for labor cost savings
pay-back time :
o 1 to 3 years achievable
o Can be difficult to justify solely on manpower savings
o Difficult to put value on higher & consistent quality
unbalanced technologies : often too high client emphasis on sublime
technology in the laboratory, while sampling quality is neglected
Virgin Lime stone deposits (Narzi lime stone) Known for their
excellent compressive strength
Thorough Checking of all incoming raw materials as per the set
standards and rejection of sub standard material if any
Modern Cement plant with Proven German Technology
World's largest vertical roller mill for cement grinding
QCX/ Robo lab for automatic sampling and accurate testing
Tamper proof packing
TAMPER-PROOF PACKING
When cement bags are dumped on the ground, the impact causes cement to
spill out of the bag. This causes considerable loss, considering that some
projects require thousands of bags, but you incur no such loss with Bharathi
Cement.
Strength
High tensile strength is the result of a tape
stretching process, which give monoaxial
orientation to polypropylene molecular chain.
Moisture Resistant:
Environment Friendly:
Special Printing:
OPC 53 GRADE
Requirements as Bharathi
Properties Competitors
per cement
a)Physical values
IS12269-1987 values
Soundness (mm)
Lechatlier method 10mm (max) 1 1.5
Autoclave (%) 0.8 (max) 0.03 0.05
Setting time
Initial (min) 30 minutes 150 270
3 days (min) 27 39 32
7 days (min) 37 49 45
28days (min) 53 70 60
5) Sulphuric
3 (max) 1.5 1.95
anhydrideSO3 (%)
6) Loss on ignition (%) 4 (max) 0.8 1.5
7) Alkalies
8) Chloride (%) 0.1 (max) 0.002 0.01
9) C3A Content 7 7.48
10) Temperature during
27±2 27±2 27±2
Testing
Advantages
Speedy construction
Durable concrete
Economic concrete mix designs
Low percentages of alkalies, chlorides, magnesia and free lime leads to the
production of durable concrete.
Requirements as Bharathi
Properties Competitors
per cement
a) Physical values
IS 8112-1989 values
Fineness (sqm/kg) 225(min) 325 280
Soundness (mm)
Lechatlier method 10mm (max) 1 1.5
Autoclave (%) 0.8 (max) 0.03 0.05
Setting time
Initial (min) 30 minutes 150 280
3 days (min) 23 35 30
7 days (min) 33 45 40
28days (min) 43 63 51
5)Sulphuric anhydrideSO3
3 (max) 1.5 2.3
(%)
6)Loss on ignition (%) 5 (max) 0.8 1.5
7)Alkalies 0.6
8) Chloride (%) 0.1 (max) 0.002 0.02
9) C3A Content 7
10)Temperature during
27±2 27±2 27±2
Testing
APPLICATIONS:
This alkali is a byproduct in any OPC hydration process amounting to 25% of total
gel formation.
This is like a weak link in strong chain. Sulphates and chlorides present in water,
soil or surrounding atmosphere attacks this alkali causing deterioration of concrete.
As a result of this secondary gel formation pore refinement takes place and the
concrete becomes more impermeable to sulphate and chloride attacks leading to the
durability of concrete structures.
Soundness (mm)
Lechatlier method 10mm (max) 1 1.5
Autoclave (%) 0.8 (max) 0.03 0.05
Setting time
Initial(min) 30 minutes 160 280
7 days (min) 22 44 37
28days (min) 33 65 60
b) Chemical
Loss on ignition (%) 5 (max) 0.3 1.08
Applications
Technical Support
MOBILE CONSTRUCTION ADVISOR
At Bharathi we believe in total customer satisfaction. Bharathi cement offers
laboratory testing facilities of concrete at your door step. Your concrete is tested
under standard laboratory conditions and
test certificates are issued. The services
of experienced civil engineers can be
availed.
Facilities offered
At Bharathi Cement, we are obsessed with quality. From the first stage to the last,
our cement is tested at every stage. Using the world renowned Narzi limestone we
produce cement that has higher strength, low manganese and low alkalies.
Today, we bring the same expertise and commitment to quality, as we offer you the
following suggestions to make a beautiful home.
MARKETING PROBLEMS
SURVEY FINDINGS
INTRODUCTION
MEANING OF SURVEY
MEANING OF SURVEY
Survey means going into department of respondent and
collecting his inner expression for the purpose of knowing his
attitude about which the survey is conducted.
Soraba
13%
Bhadravathi Thirtahalli
19% 29%
40
35
30
25
20
15
10
5
0
NUMBER OF A.C.C INDIAN CEMENTS Grashim OTHERS
CONSUMERS
35 32
30
26
24
25
18
20
15
10
0
Below 10,000 10,000-15,000 15,000-25,000 Above 25,000
25
21
20
15
15
13
12
11
10 10
10
8
0
0 0
Uses 0
Business Salaried Prof ession Others
employees
14
12
10
0
Bharati
Ac c Indian Cement Grashim Others
Not bad
12%
Better
33%
Satis factory
36%
Good
19%
Number of Percentage
Dealers in Shimoga consumers
Sri Ganesh Steels 36 36%
K.S. Narayana settee & 20 20%
sons 28 28%
Salamath enterprises 16 16%
Sagar traders
Total 100 100%
40 38
35
30
26
25
20 18
15
10
10
0
Friends Advertisement Dealers Contractors
BrandImage
12%
Quality
42%
1. ACC
2. RAASHI
3. DIOMAND
4. BAGALKOT.
In Shimoga Bharathi is the first Cement sold in terms of
quality.
SUGGESTIONS
CONCLUSION
SUGGESTIONS
CONCLUSION
Questionnaire
Bibliography
Your Sincerely
Rajani T.V
1. Name :
2. Address :
3. Occupation :
4. Annual Income:
14. Are you satisfied with the service offered by the dealers?
a) Yes [ ] b) No [ ]
15. Any suggestions:
--------------------
Date:
Place: Signature
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