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    14 views12 pages

    Basic Mechanical Requirements

    Uploaded by

    Jithin
    Mechanical

    Copyright:

    © All Rights Reserved
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    P.0.Box: 47359 SECTION 40 05 ot ‘Abu Dhabi -UAE. BASIC MECHANICAL REQUIREMENTS PART 1 GENERAL 14 SUMMARY A. Section specifies the basic requirements of mechanical equipment, mechanical systems, piping systems, process gas systems, and process liquid systems, including the receiving, unloading, storage, installaion, pre-operational service, and startup for systems and equipment includad in Divisions 13, 21, 22, 23, and 40, B. Related Sections: 1. Section 01 33 00~ Submittal Procedure 2 Section 01 80 13 — Project Site Design Criteria 3. Section 01 88 15 ~ Seismic Anchorage and Bracing 4 Section 08 $1 28 — Painting-Equipment and Piping 5. Section 21 10 00 — Automatic Sprinkler System 6. Section 22 05 00 - Common Work Result for Plumbing 7. Section 23 00 15 ~ Basic Equipment installation, ©. Work to be provided under this Section includes permanent and temporary equipment and material to complete the work, which may include furnishing, delivering, unloading, handling, storing, protecting, erecting, adjusting, cleaning, and testing of equipment, materials, tools, and apparatus which are required for the systems indicated on Drawings, 1D. Systems shall be complete and capable of operating as indicated on the Drawings and ‘88 described in the specifications. E. _Gontractor's Responsibilities: 1. Futnish labor, materials, equipment, services, tools, and fuel required for ‘execution of Work specified in the Divisions named above and as indicated on the Contract Documents, 2, Install HVAC systems and support equipment, including: a, Selting and securing of mechanical equipment and pads on foundations. b. Connections of equipment to piping systems, electrical systems, and duct systems, Placing equipment in operation in accordance with Section 23 00 15 — Basic Equipment installation and Section 01 88 15 Seismic Anchorage and Bracing. 3. Install facity piping systems and support equipment, including: 8, Selting and securing of mechanical equipment and pads on foundations, '. Connections of equipment to piping systems and electrical systems, ‘c. Placing equipment in operation in accordance with Section 23 00 15 — Basic Equipment instalistion and Section 01 88 1 Seismic Anchorage and Bracing, 4. Commissioning in accordance with Section 01 91.00 Commissioning. ‘svg 2017 ‘Khun Dus Cate Poe, 5 & 6 Abu Diab Base Mectanal | 5 0 9501-Page Rogue ‘oc 128957_2 F 22.05 00 Common Wark Result for Plumbing 5. Install fre protection systems and support equipment in accordance with Section 21,10 00 Automatic Sprinkler System. 6. Obtain required permits and licenses and arranging far inspection ofthe work by authorities having jurisdiction (AHJ) over the work. Deliver without cost to ‘Owner, such certifications of inspection and approval as are required, and shall pay charges and fees in connection withthe work, 7. Coordinate and cooperate with other trades performing work on this Proje 8 necessary to achieve a complete and neat installation, Contractor shall also consult the drawings and specifications of trades to determine the nature and extent of others’ work. 8. Provide complete systems in accordance with the intent of the Contract Documents, 8. Arrange for and obtain mutual agreement for location of equipment and routing ff pipes and ductwork, subject to approval of Owner before field work 10. Inform Owner and other trades of construction delays that may adversely affect work schedules, 11. If direct conflicts are discovered between specifications and Drawings that together describe this portion of work, Contractor shall nolfy EMPLOYER. In the event of confict regarding basic mechanical requirements between this Section and another section, the provisions ofthis Section govern 4.2. PROJECTISITE CONDITIONS A. Examine existing conditions including related work and compare to the Contract, Documents, Prior to commencement of work, review pecullarties and limitations of workspace available for installation of materials and equipment furnished and installed. Install ‘materials and equipment to provide access for operation and maintenance, Prior to commencement of work in or adjacent to an existing building or service area, ‘otfy Owner and EMPLOYER of need to schedule this portion of work to avoid cisruption to existing operations. Prior to commencement of work performed in or adjacent to existing building, structure, ‘manufacturing area, processing area, office area, equipment room, or service area, Inspect conditions for renovations oF repairs required to existing items and provide labor and materials necessary to alter, renovate, or repair existing items to facilitate incorporation of this portion of work as specified and as indicated on Drawings, Where installation of approved equipment requires arrangement or connection diferent than indicated on Drawings, obtain written approval from Owner or EMPLOYER, Where required, ship equipment in crated sections of a size suitable to move through available spaces. \Where part ofthe installation interfaces withthe work of others, review the details of the interface so the completed installation wil fit and operate property Avg. 2017 Baie Meshal | ‘bum Dea Cee Pos $& 6 Abu Dias pet Mocw126987_2 PO.Box: 47358 Abu Dhabi -UA., tin H. _Setomic Giteria: Provide and install supports and bracing for pipe, duct, fdlequipmsent to withstand seismic forces in accordance with Section 01 88 16 ~ Seismic ‘and Bracing and Section 01 80 13 Project Ste Design Citra. Wind Load Criteria: Provide and install outdoor pipe, outdoor duct, and outdoor equipment, including associated supports and bracing, to withstand wind load forces in ‘accordance with criteria specified on Drawing and Section 01 80 13 Project Site Design Criteria J. Altitude Above Sea Level: refer to Section 01 80 13 Project Site Design Criteria, 1.3. REGULATORY REQUIREMENTS A. Oblain permits and arrange inspections required by codes applicable to this Section ‘Submit witien evidence to EMPLOYER that requirements of permits, inspections, and codes have been satisfied. 1.4 DELIVERY, STORAGE, AND HANDLING A. Shipping 1. Provide shipping per equipment specification sections for each type of equipment. Itis the responsibilty of the manufacturer to protect the equipment for the method of shipment. 2. If shipment of equipment includes ocean vessel, manufacturer shall deliver equipment wit factory installed protective crating and wrapped in seaworthy and watertight packaging for ocean shipping. Coordinate delivery dates with the Contractor prior to shipment. B. Delivery and Handling 1. Receive materials and equipment, inciuding Own as required 2. Unload produets in accordance with manufacturers instructions for unloading or 185 specified. Record receipt of products at Site. Promptiy inspect for completeness and evidence of damage during shipment. 3. Inspect for damage and for compliance with Specifications. 4, Remove damaged products from Site and expedite delivery of identical new ‘undamaged products. Remedy incomplete or lost products to provide items ‘specified so Work Is not delayed. 5. Leave protective wrappings, coatings, and covers in place. Cover openings to prevent entrance of dust, moisture, and insects. Protect machined surfaces with grease or other suitable coatings. furnished equipment 6. Maintain equipment botted in erates so the crate will protect equipment during ‘move-in, Handle crates in accordance with precautionary markings, 7. Alter unloading equipment, transport equipment to storage location or installation location. 8 Handle and lit equipment in accordance with the equipment manufacturer's ‘writen instructions. 98, Protect exposed painted and machined surfaces. ©. Storage and Protection 1. Store equipment including Owner-furnished equipment and materials in ‘accordance with manufacturer's wien instructions and in a manner to prevent damage tothe stored items for up to 6 months’ storage duration. ‘Aug 2017 ra Data Cate Pod 4,5 6 Ab Dai res 54005 01-Fage3 mooi 128967_2 2. Store in weatherproof shelter, off ground and floor. 3. Access for Inspection: a. Arrange storage in a manner to provide easy access for inspection of stored materials and equipment. b. Make periodic inspections of stored products to assure that products, are maintained under specified conditions, and free from damage of deterioration ‘c. Keep running account of products in storage to facilitate Inspection and to estimate progress payments for products delivered, but not installed 4. Electrical, Instrumentation, and Controls Components: 2. Store electrical, instrumentation, and control products in weather-tght structures maintained above 16 degrees C (60 degrees F) b. Protect electrical, instrumentation, and control products, and instlate against moisture, water, and dust damage, & — Gonnect “and operate continuously space heaters furnished in electrical equipment. 5. Store equipment with Bearings in weather-tight structures maintained above {60 degrees F. 6 Store fabricated products above ground on blocking or skids, and prevent soiling oF staining, 7. Store loose granular materials in @ wel-drained area on a solid surface to prevent mixing with foreign matter. 8, Cover products that are subject to deterioration with impervious sheet coverings; provide adequate ventilation to avoid condensation, 9. Store finished products that are ready for installation in dry and well-ventilated ‘reas. Do nat subject to extreme changes in temperature or humility, 10. Tag or label as necessary to permit easy identification of stored items, 11. Mark spare parts, special tools, and instruction manuals with Purchase ‘Order number and equipment number and maintain in seperate storage. 12, All chemicals, adhesives, paints, batteries and other temperature sensitive ‘equipment shall be stored in @ conditioned environment D, __Repairs/Replacement: Replace, or repair to Owner's satisfaction, tems damaged during shipment or handling. Replace delivered items not in compliance with Specifications, 115 QUALITYASSURANCE A. Provide qualified personne! to perform work. Conform to industry accepted standard practices and specifications. Basie Mest ‘ge 2017 sem Dun Cnt Poe, 5 6 Abs Diab oe 4005 01-Fage4 ocv1128987_2 PART 2 PRODUCTS: 2.1 MATERIALS A Fumish materials required to complete installation of equipment in accordance with ‘manufacturer's Installation and Operation instructions. Provide materials and accessories noted in the manufacturer's documentation that are Fequired for installation of the described equipment but are not furnished by the equipment manufacturer, Manufacturer's documentation may include, but is nat limited 1, certified equipment drawings and installation instructions. Provide proper quantities and grades of lubricant, chemicals, and appropriate media required to lubricate, clean, and test equipment and prepare equipment for intial operation. Provide specific fuids required for testing and startup of equipment in accordance with ‘manufacturers instructions. Fumish such fluids in quantities and volumes recommended by the equipment manufacturers. Erection Equipment 1. Provide and maintain equipment required to transport, erect, and install ‘equipment. 2. Equip power-operated equipment with pneumatic tres or rubber treads ifused within a building 3. Maintain motor-operated equipment such that no oll or grease is dropped (on finished floors. Rigging and Lifting Equipment: Furnish and use equipment in accordance with recommendations of equipment manufacturers and the following: 1. Below-the-Hook Lifting Devices (Other Than Slings): ASME B30 20, Manually Operated Hoists: ASME B30.21 Slings: ASME 830.8. Hooks: ASME 830.10. ‘Steel Supports and Attachments for Equipment Installation: 4. Provide structural steel members, fabrications, attachments, and hardware ‘a5 required for complete installation in accordance with AISC and ‘equipment manufacturer’ instructions 2, Provide factory galvanized steel members, steel brackets, steel supports, ‘tee! attachments, and steel hardware if net located indoors, P.O.Box: 47359 ‘Abu Dhabl- UA, ‘zm Das Cote Ps, 5&6 Abu Dia Reguenents| ‘0 0501-Pages woos 128957_2 PART 3 EXECUTION (EEE pond din dps P.0.Box: 47359 ‘Abu Dhabl -UAE. i 34 EXAMINATION A Inspect areas and determine that preparatory work of other trades necessary for installation is complete and that installation may proceed without interference. Verify that installation may be accomplished in accordance with Drawings and Specifications Notify EMPLOYER of discrepancies for resolution prior to continuing work 32 SYSTEMINSTALLATION A Install piping and ductwork as shown on Drawings, Notify EMPLOYER when conflicts arise during erection of piping or ductwork. Improvisations or field changes without EMPLOYER'S prior written approval ae prohibited Install systems and items to pass inspections required by codes, local plumbing inspection department, state and federal authorities, and insurance company having jrisciction, Give Owner full opportunity to conduct inspections of materials furnished as they may desire. Furnish copies of material and equipment delivery tickets to Owner no later than 48 hours after receipt of material or equipment. ‘Assume responsibilty for the proper and acceptable storage, protection, and installation of equipment and materials Install equipment end specialties in accordance with the requirements of the manufacturer. 3.3. INSTALLATION OF MISCELLANEOUS STEEL A Install stes! supports required for equipment installations. Obtain approval from EMPLOYER before cutting or otherwise modifying existing steel structure for work not indicated on Drawings. 3.4 EQUIPMENT INSTALLATION A Geert Transport, i and instal equipment in accordance withthe equipment mmanvlacures ponte mstutone alow inausry sanders, 2, Use certhed manuacturers cravings during equpmetinsiaaton 5 Cooperate “win "and fly “auslot”murcdecurers, oprsorinives and EMALOYER "when such pares superiae. or paricpaie fh expment intalaton, 8. Equipment Handing see and move equipment by rigging 28 approved by the manufacturer. Use bods oF spreaders a necessary b prevent Gamage oeguprent 2. _Eneute adoquato safely precautions are taken to prevent damage to oer work tr personel Gung equipment movement Equipment seting i uot 200 ana Dn Cate Pat 58.6 AbD agement] 5 oer ocwt126957_2 9, Set equipment in accordance with centerines, reference points, bench marks, ‘datum plates, and elevations as established on Contract Documents, certified ‘manufacturers’ drawings, and cerified manufacturers’ equipment data. Notify EMPLOYER of conflicts between manufacturers’ drawings or data and Contract Documents. and obtain written approval from EMPLOYER before equipment is sot Provide appropriate hold-down bolts for equipment and sleeves as required {or setting in concrete bases. ‘Set equipment supported on concrete level at grouted height and firmly shim. Provide required slope where equipment is to be sloped. Orient drives, vents, hoppers, and nozzies to conform with Drawings, Grout equipment ‘after equipment is set and aligned Bolt equipment supported by steel structure directly to structure and set level with shims where necessary. Use fat steel shims or shim stock. Do net use Wedges or tapered shims Install vibration dampening mounts, when indicated, in accordance with ‘manufacturer's instructions, Set equipment bases or base plates on clean foundation, level, and align before making piping connections. Align driver and drive shaft assembly, after grout is set, to the required tolerance ‘of manufacturer's instructions before giving shaft couplings and anchor bolts final tightening. Make adjustments for elevation by use of thn steel shims or shim stock between baseplate mounting surfaces and machine feet. Provide for expansion or ‘contraction due to temperature changes in accordance with manufacturers Instructions, ‘Set motors in proper alignment and spacing with driven equipment Piping Service Connectors 8 8, 10. Perform dimensional check of piping connected to equipment prior to fabrication ‘and installation of piping Install piping connected to equipment after connected equipment has been properly set and aligned, Bolt piping connections after grouting, Align couplings and remove shims where specified, ‘After fanges are mated, josen bols and verify that neither flange is bolt bound. Bolts must move fully Align and support piping connections so 2s to not exceed maximum allowable forces, moments, and resultants in the X, Y, and Z directions Ensure that loading on equipment does not impair proper functioning or structural integrity ofthe equipment. Relieve strain on equipment by adjusting postion of connected pipe Check alignment of machine and criver after piping is botted in position and realign ifnecessary Conform to ASME 831.3 and B31.9 Interconnections: For each piece of equipment, install, support, and connect the following: 1 2 3 2 Instrument or signal wiring between components, Control wiring between components “Tubing between components, Piping between components, ‘Avg 2017 ‘haan Data Cate Pods 4 5&6 Ab Dai Semen 400801 Page? Moci1128987_2 P.O,Box: 47358 ‘Abu Dhabl -U.AE, 5. Ductwork between components. Instrument_and Control Connections: Connect pneumatic instument tubing, ‘sensing tubing, capillary tubing, and electrical control wiring to equipment for a ‘complete instalation. Install and connect electrical wiring in accordance with NFPA 70. ‘Dowel Installation: Fumish and install dowels, when required, after alignment and piping ‘connections have been made. [Aterations: Altering or attaching to equipment is prohibited unless otherwise indicated or detailed in the Drawings. ‘Overhead Equipment Installation; Provide and install hangers and supports for overhead equipment in accordance with MSS SP-58, MSS SP-69, MSS SP-89, and ‘equipment manufacturer's recommendations, Floor-Maunted and Concrete Surface-Mounted Equipment Installation: Install, level, and bolt in place equipment installed on concrete surfaces and concrete pads as shown on Drawings 35 PAINTING A 8 Conform to Section 09 91 29 ~ Painting ~ Equipment and Piping Repair damage to factory-applied paint with touch-up paint. If priming undercoat is damaged, repair prime coat in addition to finish coat Use touch-up paint, primer, and methods of preparation and application recommended bby manufacturer of components to be repaired or repainted, 38 INSPECTION A Inspect the work to ensure the installation and workmanship is in accordance with these specifications and acceptable industry standards forthe work being done. ‘The extent of testing, whether witnessed or not, is listed in the individual specifications. ‘Such testing may include full andior part load performance tests, basic mechanical spin tests, ele. It may also include various nondestructive tests as required by specified codes, Including those normally required by the manufacturer's own manufacturing standards and methods. Itis a requirement ofthis Specification that inspection work by EMPLOYER or Owner be minimized by assigning to the Contractor the responsibilty of furnishing the inspector with necessary material certifications, shop test data, radiographic plates, and the like necessary to verity the Contractor's compliance withthe specifications for Contractor- furnished equipment. Where shop inspection is specified, no surfaces or parts are to be painted until the inspection is complete, Make materials, equipment, and workmanship available to inspection by Owner. Correct work, materials, or equipment notin accordance with the Contract Documents, ‘Augs2017 Base Mohan Resuscncee hora Data Cate Pos 45 6 Abu Dh s400so1—rages Mocit128957_2 PO.Box: 47359 Abu Dhabi- UAE. To ‘A. Install equipment with suitable access clearances for maintenance or removal of replaceable parts and components and with necessary unions or flanges to perform the maintenance or removal without removing the connecting appurtenances, 37 SAFETY CONSIDERATIONS 8, Where equipment requiring periodic maintenance cannot be accessed by normal walkways, provide an alternate safe means of access. These may include construction ‘of an overhead platform with stairway or ladder ends and safety rallngs or handhold, ‘or walk-through duct plenums with hinged access doors, or as required to meet OSHA, standards for safe maintenance procedures, 38 INCIDENTAL WORK ‘A. Coordinate location and proper dimensions of openings in floors, walls, and roofs with other trades. Cut, patch, and repair walls, floors, etc, where holes have been incorrectly located or sized. Consult with EMPLOYER at least 7 days prior to cutting or ‘riling where strength or appearance of finished work is involved. Finish in a neat manner to match existing work 3.9 FINAL CLEANUP ‘A. Clean work area and external surfaces of equipment at completion of work to remave concrete, dust and dirt, welding and cutting splatter, exterior rust, and other foreign material B Before Startup 1, Drain pumps, tanks, and other vessels including jackets, 2, Leave bottom connections open to ensure that factory test liquids and field- accumulated water wil drain, 3. Open and examine tanks and vessels and remove sludge and debris, 3.10 LUBRICATION ‘A. Fumish and install (il or introduce as specified by equipment manufacturer) required lubricants for equipment installed 8, Lubricate equipment installed under Divisions listed within Part 1. prior to initial ‘operation and energization in accordance with equipment manufacturer's instructions, ©. Repair or replace to Owner's satisfaction and without cast to Omer components, parts, ‘and materials that are damaged as a result of inadequate or improper lubrication at Project site 3.11. MISCELLANEOUS FLUIDS ‘A. Install (fl or intoduce as specified by equipment manufacturer) fluids required for testing and startup of equipment in quantities and volumes recommended by equipment manufacturers, B. Repair or replace to Owners satisfaction and without cost to Owner components and Augan 2017 an Dats Cent Pa, 56 Ab Ds melee seoureo] Mocit128957_2 A materials that are damaged as @ result of inadequate or (for equipment) at Project ste 3.12 EQUIPMENT STARTUP sar 2 3 sa 2 Testing: 1 Service Provided by Equipment Manufacturers: Conform to requirements of individual equipment specifications Where required, provide factory-trained manufacturer's representative for onsite equipment startup. Prepare equipment for startup utiizing materials and methods recommended by the equipment manufacturer. For each item of equipment installed, submit to EMPLOYER, for approval prior to testing and pre-operational service, a detailed written plan for pre-operational testing, startup, and commissioning. EMPLOYER approval and signoff is required before testing and pre-operational testing commences. The Contractor is responsible to involve equipment manufacturers in preparing plans. The instaling contractor, with assistance from the equipment manufacturers’ representatives, is responsible for executing each approved commissioning plan, For each equipment item, after installation and startup services are complete, submit to EMPLOYER written certification of correct. installation, code conformance, completion of satisfactory testing in accordance with this Article, completion of approved commissioning plan, and readiness for tum-over to (Owner and commencement of operation. Service Provided by or Responsibility of Contractor Conform to requirements of individual equipment specifications. EMPLOYER will identify equipment and systems for which onsite manufacturer's startup assistance is required. The Contractor will coordinate ‘and secure factory trained representatives For each equipment item requiring startup assistance as identified by EMPLOYER, provide onsite factory-authorized startup assistance, ‘commissioning assistance, and training of Owner's operating personnel in ‘operation and maintenance. Provide onsite assistance of a factory-trained manufacturer's representative of ‘a duration not less than 4 hours per equipment item, Prepare equipment for startup utlizing materials and methods recommended by equipment manufacturer For each equipment item, after installation and startup services are complete, submit to EMPLOYER ‘written certfcation of correct instalation, code ‘conformance, completion of approved commissioning plan, completion of satisfactory testing in accordance with this Article, and readiness for tum-over to Owner and commencement of operation ‘Test equipment installed under this Section by operating equipment to demonstrate that equipment and its connected system are operating in ‘accordance with specications and equipment manufacturer's writen guidelines and instructions, Notity EMPLOYER when testing will tke place. In cases where manufacturers startup is furnished, perform testing in the presence and under direct supervision of the manufacturer's representative. [ex ‘Kama Dt Cate Pods 4 5&6 Ab Dhabi Basie Metanial | $400501 Pape equrenert fa pow 128957_2 Pre-0; 1 PO.Box: 47359, ‘Abu Dhabi- UAC, perational Service: Re earass nas Perform required pre-startup procedures In accordance with equipment ‘manufacturer's recommendations and under direction of manufacturer's field representatives. Following installation and prior to acceptance by Owner, maintain equipment in ‘operational readiness by regularly performing the folowing 8, Lubricate in accordance with this Section, b. Maintain required fluids in the equipment in accordance with this Section 1c. Activate electrical power to motors for not longer than 2 seconds jogging’). Compare pre-operational test results with factory acceptance test (FAT) results provided by equipment manufacturer. Advise EMPLOYER of differences for proper resolution with equipment manufacturer. Prepare and maintain a log of pre-operational service for each equipment item detaling tasks performed, Obtain signoff from the EMPLOYER of each log. Repair damage caused by improper execution or application of tests or procedures or by fail lure to properly and completely execute required procedures in accordance with this Section. 3.13 CONTRACTOR'S DRAWINGS A Prepare supplementary shop drawings or field drawings required for clarifying details regarding shop fabrications or field instalation and submit these to Owner for ‘acceptance. Do not proceed with fabrication or installation without approval of these shop drawings and field drawings. shop

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