List of SPV Module material Quality Inspection

List of SPV Module material Quality Inspection

Sr. No. Particulars Manufacturer/Made Charecteristics to be checked Remark

Cells color variation,Efficiency uniformity,Cell cracks,Gridline uniformity,Cell

1 Dimension,handeling process etc.
2 Ribbon Ribbon Dimension,approved Certificates,visualn defects etc
3 Flux . Date of manufacturing & test report
4 EVA Gel Testing,Cleaning Quality,Dimension(length,width,thickness) etc.
5 Tedlar Visual Defects(cut),Dimension,Peel Strength etc
6 Glass Dimension,Scretch,Cleaning & Visual Defects etc.
7 Sealent Date of manufacturing & expiry date etc.
Junction Box Visual Defects(cut),Dimension No. Of Diode & Ratting of Diode,wire
8 sizing,Connector etc.
9 Aluminum Frame Dimension,Hole Dimension,Anodizing thickness etc.
10 Aluminium Key Check all the dimension as per drawing
11 Label Check the specifications , Electrical Characteristics etc.
12 Solder lead Check out Specification as Per test Report etc.
13 Soldering tempreture Check out soldering tempreture
14 Earthing Remark Check out Earting remark over module frame.
15 Packing Box Check out Dimension etc.
Process
Cell Segregation issue to work Visual defects,cell cracks,chip(U & V type),Cell handelling Process & Color
16 station variation etc
17 Tabbing & Stringing Process Soldering iron tempreture,Frant tab pul test,Cell spacing etc.
Bussing Cell alignment,string alingment,Busbar alignment edge distance,foreign material
18 etc
19 Lamination Tempreture uniformity,pressing time,lamination time,curring time etc
air bubble,cell cracks,chip(u&v)Color variation,forgen particle cell & string
Visual inspection alignment,module or tedlar shifting,yellow Ribbon,Tedlar adesion at corners,RF
20 Id tag etc.
Sun Simulator(Flash testing) Uniformity,calibration(with reference module),Correction
21 factor,Volage,current,power,fill factor,efficiency.Rseries,Rshunt etc.
Edge Tape Application & Proper seating of edge tape,matching of corners,oil mark & scratches loos key
22 framing fitment
Junction Box Fixing Alignment & location surface cleanliness,edgetape fixing on JB,uniform
23 application of sealent etc
Hipot & IR Testing Check out Leakage current & insulation resistance,DCW by using dielectic
24 analyser as per IEC standard,DCW etc
25 Hot Spot Ckeck out Hot spot testing Report
Finish Goods

Electrical report,Visual defects(Glass,Frame,Backsheet& Jnction Box),Mounting

Final Qc or Predispatch Hole Dimension,Hole to hole distance(straight & Diagonal),Stricker
Inspection Specification,RF Id tag & measure RF Id tag Data with RFID sensor and compare
it with original data,Proper marking of module Identification No.(Serial No.
Should be engraved on or inside the frame of module),packing, quantity,Handle
With Care tag and Compliances to IOF Specific customer requirments
Collect Packing List serial No.
Collect hard copy of IV curve

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