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Corrosion Science: Ru Jia, Dongqing Yang, Hasrizal Bin Abd Rahman, Tingyue Gu
Corrosion Science: Ru Jia, Dongqing Yang, Hasrizal Bin Abd Rahman, Tingyue Gu
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
Short Communication
A R T I C LE I N FO A B S T R A C T
Keywords: Enhanced oil recovery typically relies on injection of seawater mixed with chemicals to increase reservoir
A. Carbon steel pressure. A polymer such as partially hydrolyzed polyacrylamide (HPAM) is often added to increase viscosity. In
B. SEM this work, an oilfield biofilm consortium was found to utilize a commercial HPAM-based polymer. The polymer
B. Weight loss at 1000 ppm (w/w) promoted the growth of planktonic cells and sulfate reducing bacteria sessile cells in an
B. XRD
artificial seawater medium during a 30-day incubation period in anaerobic vials. The polymer utilization led to
C. Microbiological corrosion
34.5% viscosity loss and more severe microbiologically influenced corrosion weight loss and pitting against
C. Pitting corrosion
C1018 carbon steel.
1. Introduction viscous crude oil for better oil recovery [21]. Xanthan gum is a poly-
saccharide [22]. It was a popular EOR polymer in the past, but this
After many years in operation, a reservoir’s pressure dwindles. polymer is more readily utilized by downhole microbes [23], which is
Enhanced oil recovery (EOR) is needed to continue oil production [1]. not surprising because it is widely used as a food additive. Partially
Seawater is typically injected along with other oilfield chemicals [2]. hydrolyzed polyacrylamide (HPAM) is gaining popularity in EOR be-
Water flooding brings microbes, nutrients and oxidants (e.g., sulfate) to cause it can tolerate high mechanical forces during water flooding
the downhole environment, causing microbes to flourish [3]. In nature, [24,25]. In addition, HPAM is inexpensive [25]. However, HPAM also
microbes often live in communities and form biofilms to protect has a potential to be utilized by downhole microbes as nitrogen and
themselves against harmful environmental factors [4]. They can cause carbon sources, which is a major concern to field operators [24]. Ma
corrosion or accelerate the corrosion caused by other corrosive agents et al. found that a sulfate reducing bacterium utilized HPAM as a carbon
in the oil and gas industry and many other industries [5–10]. This is source by hydrolyzing the amide group to carboxyl group, leading to
known as microbiologically influenced corrosion (MIC) [11–15]. There loss of viscosity [26]. Bao et al. found that Bacillus spp. degraded
is a growing awareness of MIC after the 2006 Trans-Alaska Pipeline leak HPAM. Their results showed that bacteria such as Bacillus cereus can
[16]. Without contamination, an oil reservoir is strictly anaerobic be- utilize the amide group of HPAM as their nitrogen source, and the
cause the organic matters downhole consumed all the oxygen since HPAM carbon backbone can be metabolized as an organic carbon
geological times [17]. Oxygen is typically removed in the injection fluid source [27]. It is expected that a biofilm consortium can degrade HPAM
to avoid oxygen corrosion of downhole tubing and downstream trans- more easily than pure-strain microbes because there are multiple mi-
port pipelines. In such an anaerobic environment, anaerobic microbes, crobial species in a consortium [28]. Li et al. found that HPAM was
such as sulfate reducing bacteria (SRB) flourish because seawater con- degraded to lower molecular weight fragments by a biofilm consortium
tains sulfate [18]. Other microbes such as fermentative microbes can containing diverse bacterial groups [24]. So far, there is a lack of lit-
also grow [19]. SRB generate biogenic H2S, which causes reservoir erature data discussing the impact of the utilization of HPAM on MIC
souring [20]. Since EOR uses polymers which are organic molecules, it due to enhanced microbial growth.
is necessary to investigate whether they can be utilized by downhole In this work, a commercial HPAM-based polymer was tested to see
microbes and thus contribute to increased MIC. whether it could be biodegraded by an oilfield biofilm consortium
Polymer flooding is one of the most efficient EOR technologies that during a 30-day incubation period. Corrosion analyses and electro-
started as early as the late 1950 s [21]. Adding polymers increases the chemical measurements were performed to check its effects on the MIC
viscosity of the injected fluid downhole, which helps to push out of C1018 carbon steel. This is the first systematic study on the impact of
⁎
Corresponding author.
E-mail address: gu@ohio.edu (T. Gu).
https://doi.org/10.1016/j.corsci.2018.05.015
Received 21 August 2017; Received in revised form 30 April 2018; Accepted 12 May 2018
0010-938X/ © 2018 Elsevier Ltd. All rights reserved.
Please cite this article as: Jia, R., Corrosion Science (2018), https://doi.org/10.1016/j.corsci.2018.05.015
R. Jia et al. Corrosion Science xxx (xxxx) xxx–xxx
Weight loss was measured using at least 6 coupons for every data
point. The corrosion products and biofilms on coupons were removed
2
R. Jia et al. Corrosion Science xxx (xxxx) xxx–xxx
Fig. 2. Biofilm SEM and CLSM images on the surfaces of coupons after the 30-day incubation in inoculated artificial seawater medium with 0 ppm cHPAM (A, A′),
and with 1000 ppm cHPAM (B, B′). (For interpretation of the references to colour in the figure text, the reader is referred to the web version of this article.)
using Clarke’s solution according to ASTM G1–03 [35,36]. MIC pit electrochemical impedance spectroscopy (EIS) data were measured
morphology was observed under SEM. The maximum pit depth on each during a 30-day incubation period. LPR was scanned between −10 mV
coupon was examined using an infinite focus microscope (IFM) (Model and + 10 mV at a rate of 0.167 mV/s. EIS was measured in the fre-
ALC13, Alicona Imaging GmbH, Graz, Austria). X-ray diffraction (XRD) quency range of 10−2 to 105 Hz with a 10 mV sinusoidal voltage signal
with a Co K-alpha X-ray tube (D8 Discovery, Bruker AXS GmbH, at the stable OCP. EIS data were fitted using the ZSimDemo software
Karlsruhe, Germany) was used to identify the corrosion products [37]. (Version 3.30d, EChem Software, Ann Arbor, MI, USA).
Samples used for the XRD analysis were first dehydrated sequentially
using 25% (v/v), 50%, 75% and 100% isopropanol for 5 min at each
concentration. They were then dried with supercritical CO2 in a critical 3. Results and discussion
point dryer (Model CPD 020, Balzers Union, Liechtenstein). After that,
they were stored in a vacuumed desiccator before the XRD analysis. 3.1. Microbial growth and culture medium viscosity
3
R. Jia et al. Corrosion Science xxx (xxxx) xxx–xxx
Fig. 3. Pit images for coupons after 30 days of incubation in artificial seawater medium with and without cHPAM: 1000 ppm cHPAM (abiotic control) (A), 0 ppm
cHPAM (inoculated) (B), and 1000 ppm cHPAM (inoculated) (C).
this work [31]. It is interesting to note that the sessile cell count for Consortium II inoculation, the viscosity decreased by 34.5% after the
week 1 was lower for 1000 ppm cHPAM than for 0 ppm cHPAM. 30-day incubation. The results further proved that microbes in the
However Fig. 1A did not show any planktonic cell count difference culture medium degraded cHPAM.
before the cHPAM utilization impact kicked in on Day 6. This was
consistent with some findings in the literature [38,39] suggesting that 3.2. Biofilm observation
some polymer molecules hindered sessile cell attachment.
Fig. 1C shows the viscosity decline with time due to cHPAM con- Biofilm SEM and CLSM images of the coupon surfaces after the 30-
sumption in the inoculated culture medium. In the abiotic control day incubation in inoculated vials with and without cHPAM are shown
medium with 1000 ppm cHPAM, the viscosity remained nearly constant in Fig. 2. Fig. 2A and B show SEM images of sessile cells on the coupons
as expected during the 30-day incubation period. However, with in the media with 0 ppm cHPAM and 1000 ppm cHPAM. The images
4
R. Jia et al. Corrosion Science xxx (xxxx) xxx–xxx
1000 ppm cHPAM. Fig. 2B′ shows that the sessile cells were mostly live
cells (green dots) on the coupon incubated in the medium with
1000 ppm cHPAM. It should be noted that CLSM images do not show
cell morphology, unlike SEM.
5
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Fig. 6. Nyquist and Bode plots for the coupons during the 30-day incubation in inoculated artificial seawater: (A, A′) with 0 ppm cHPAM, and (B, B′) with 1000 ppm
cHPAM. (The frequency value at the top of each fitted semi-circle in (A, B) is marked.).
Table 1
EIS parameters of coupons during the 30 days of incubation in artificial seawater medium.
Duration (day) Rs Yb nb Rb Ydl ndl Rct
(Ω cm2) (Ω−1 cm−2 sn) (Ω cm2) (Ω−1 cm−2 sn) (Ω cm2)
6
R. Jia et al. Corrosion Science xxx (xxxx) xxx–xxx
attack to corrosion was not significant because the culture medium pH of cHPAM by microbes decreased charge transfer resistance, thus in-
was not low (7.5 for the medium with 0 ppm cHPAM and 7.1 for the creasing the corrosion rate.
medium with 1000 ppm cHPAM). The main corrosive mechanism was
the reduction of sulfate to HS− using the electrons from iron oxidation 4. Conclusion
as indicated by Reactions 1 and 2 and the black color of the broth which
was caused by FeS precipitation [40]. In this work, an EOR polymer (cHPAM) was found to be utilized by
− an oilfield biofilm consortium grown in an artificial seawater medium
Fe → Fe 2+
+ 2e (1)
for 30 days in anaerobic vials with C1018 carbon steel coupons. The
− −
SO4 2−
+ 9H +
+ 8e → HS + 4H2O (2) polymer utilization promoted the planktonic cell growth and SRB ses-
sile cell growth. Furthermore, the utilization of cHPAM resulted in re-
Ferrous ions in the presence of sulfides form various iron sulfides duced viscosity. It also led to higher weight loss and more severe pitting
such as mackinawite and pyrite in reversible reactions [44]. The XRD corrosion. Electrochemical measurements in electrochemical cells
results in Fig. 4 confirm that the corrosion products were mainly iron confirmed these corrosion data from the anaerobic vials. For the first
sulfides. There was also a possibility that the reduction of a biode- time, a systematic corrosion study was presented on the impact of EOR
gradation product could contribute to MIC. Thus, it is desirable to polymer utilization on MIC. The results here will be helpful to field
identify biodegradation products in a further investigation. operators in the selection of EOR polymers and in the evaluation of the
need for biocide treatment.
3.4. Electrochemical measurements
Acknowledgement
Fig. 5A shows the variation of OCP vs. time for coupons incubated in
the inoculated artificial seawater medium with and without cHPAM. It We acknowledge the financial support from Petronas Research Sdn.
can be seen that the OCP of the coupon incubated without cHPAM Bhd., Malaysia.
generally shifted to the positive direction and then kept steady after day
20 during the 30-day incubation. With 1000 ppm cHPAM in the in- Appendix A. Supplementary data
oculated medium, the OCP shifted to the positive direction from the
start of the incubation period and then shifted slightly to the negative Supplementary material related to this article can be found, in the
direction from day 15 till the end of incubation period. It was suggested online version, at doi:https://doi.org/10.1016/j.corsci.2018.05.015.
that the positive shift of OCP could be the results of sessile cell growth
and corrosion product formation [45,46]. The slight OCP shift to the References
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