MAINTENANCE AND OPERATING MANUAL FOR DIESEL — HYDRAULIC LOCOMOTIVE OF 1250 HP TYPE DH 125 GAUGE 1435 mm Maintenance by a collective headed by ING.CGCENESCU CONSTANTIN - AUGUST 2017 -CONTENS APPLICATION RANGE «......cceeeeee page 1 1, LOCOMOTIVE CHARACTERISTICS ce coos oeeeBage 1 2, LOCOMOTIVE FRAME ........ poset envensne sen Page 4 3. AAR- TYPE AUTOMATIC COUPLING . page 2 4. DRIVER'S CAB... ct page 2 8, LOCOMOTIVE HOODS page 2 6. TRACTION EQUIPMENT ..... page 3 a—diesel engine 6LDA 28 8... page 3 b—connection shaft... Jnnvvnnssnnnnissn page 4 ¢~ hydraulic transmission TH 2 .... page 4 d- reverser reducing gear NG 1200 page 5 e-cardan shafts 367/7; 367/6,5 ..... page 6 f axle drives A35 SK; A35 K 7 ..page 6 7 BOGIE - fig. 1.2...... 8. RUNNING GEAR 8.1. Wheelsets ... 8.2. Axle box 9, LOCOMOTIVE SUSPENSION . dade lteettte diet 10. COOLING SYSTEM - REC. DH. 125.39/A page 8 10.1 The Radiators ......sescseesesssesseereteseeseeee 10.2 The 8- blade fan 40.3 The cooling set CASC ...essssecscsssevesereeveestventestetssseseseisnesesn ge B 10.4 The motor oil cooler... : page 8 40.5 The transmission oil Cooler... seseseee sere ses se1n 3G 8 10.6 The compensation tank page 9 10.7 The pipe system ........ de Page 9 10.8 Cab heating- and motor oreheting systems page 9 11, FUEL SYSTEM — REC.DH.125.36 «0. ssccscsseesnoes eevee sess PAGE 9 11.1 Fuel circuit : page 9 11.2 The main tank .. page 9 14.3 _ The day tank page 10 11.4 The transfer motor-pump set Petite st evcen see Page 10 11.5 The pipe system ....... : veserviintsssersiassseesseP@ge 10 12. LUBE SYSTEM — REC.DH.128 38 evn eneePage 10 12.1 Oil selection. ........... REE eet stl ctl DAE 12.2 Oil circuit : eseee essere PAGE 10 412.3 Oil level CHECK a cssessnnsensennininsnatcnienie renege 11 12.4 Refueling ... : page 14 42.5 Oil maintenance ... page 11 12.6 Oil change page 12 12.7 System dr page 12 12.8 New ail refilling seveseePage 12 13. HYDROSTATIC SYSTEM — REC.DH.125.36 .. fide - page 13 13.1 Operation mode 7 page 13 13.2 Putting into operation o.oo... secs eeessesesereceeese teen seeage 13 13.3 Tightness check ...... : page 13 Page 1 of 413.4 Fan speed contro! page 13. 13.5 Shutter operation i rete page 14 1.6 Recommendations referring to oil grades ee sevens AGE 14 14, AIR SYSTEM — REC.DH:125.34/8 0... page 14 414.1 Air Supply SySt@M .....cucnsmetenninnennnnnnnenneenninnnennietienssnee Page 14 14.2 Brake air system ........ c page 15 14.3 Auxiliaries air syst s page 16 14.3.1 Engine control air system . page 16 14.3.2 Hydraulic transmission control system «0... page 16 44.3.3 Reverser reducing gear- and regime control system page 16 44.3.4, Sandbox actuation SYStEM ...oeonsonsnnnneninennt page 17 44.3.5. Horn actuation system page 17 44.3.5. Windscreen wiper actuation system .. page 17 1444 Deseripton of he locomotive ar system main devices and accessories page 17 14.4.1. Air Compressor ~ fig. 4.11 .. eee sn page 17 14.4.2 The driver's cock - Self-regulator D2 page 18 14.4.3 Cock L2 163/3,6 for varied operation ........ page 19 14.4.4 Compressed air windscreen wiper FK 96. page 20 14.4.5 Safety valve LW 40 - L3 264 - page 20 14.4.6 One-way valve LW 40 - L2 182... page 20 14.4.7 One - way valve FK69, page 20 14.4.8 Air filter FK71.... nSAABERRBAGL -page 20 14.4.9 Water collector FK 7! seceseee 7 sevens GE 21 14,4.10 Double one-way valve FK77 7 aaenpenee page 21 14.4.11 Safety valve AKL FK78 page 21 14.4.12 Dust filter FK 44... page 21 14.413 Simple control vaive (triple vate) F FKT9 eens page 24 14.4.14 Switch-over cock GPS FK81 ... page 22 14.4.15 10” brake cylinders FKE 118 page 22 14.4. 16 Relief vaive .. page 22 14.4.17 Pressure reliof valve FK 91 sass : oe page 22 14,4.18 Air filter G4” FK 92 See : “page 23 14.4.19 Switch over cock for towing operation FK 93 page 23, 14.4.20 Pressure relay with valve support KR1, FK 149... .csnsnenneeesen-P8G@ 23 14.4.2 Regime- and running direction reversal control page 24 144.22 Diesel engine 6LDA 28 B acceleration and deceleration control .....page 24 14.5 Main operation failures with the compressed air system page 25, 15, LOCOMOTIVE PUTTING INTO OPERATION AND OPERATION page 27 16 REVISION SCHEDULE ... : 46.1 Daily maintenance — and revision wrks 16.1.1 Thermal part . 16.4.2 Hydraulic transmission 16.1.3 Inverter reducing gear 16.1.4 Axle drives : 16.1.5 Mechanical part 16.1.6 Auxiliaries 16.2. Works to be performed during RT; R1 and R2 46.2.1Thermal part... aie 16.2.2 Hydraulic trans page 20 18.3, Works to be performed during 2R2, 4R2 etc. page 29 16.4, Works to be performed during 3R2, 5R2 ete Fe ssn ePage 30 16.4.1 Reverser reducing gear ......... page 30 16.5. Works to be performed during 2R2. 4R2, 6R2 page 30 Page 2 of 4