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(Asce) 0733 9364 (2004) 130:6
(Asce) 0733 9364 (2004) 130:6
Asphalt Segregation
Geoffrey M. Rowe1; Jay N. Meegoda2; Andris Jumikis3; Mark J. Sharrock4;
Nishantha Bandara5; and Chamil H. Hettiarachchi6
Downloaded from ascelibrary.org by Indian Institute of Technology Guwahati on 06/08/18. Copyright ASCE. For personal use only; all rights reserved.
Abstract: Abstract: This paper describes the research funded by the New Jersey Department of Transportation to develop an automated
technology to monitor segregation during construction of hot-mix asphalt concrete pavements. A Laser-based system was used to measure
surface texture and to detect segregation. Two segregated test sections and a control test section were tested to evaluate the applicability
of Laser texture method to detect and quantify segregation. Laser texture data were gathered from all three sections. Ratios of texture in
segregated areas to that in nonsegregated areas were set as the basis for detection of different levels of segregation. By combining the level
of segregation and extent of segregation, an AREA index was developed to determine the acceptability of a pavement section. Based on
AREA index, pay adjustment factors were proposed to reduce the payment to account for loss of pavement life due to segregation. Further
remedial actions were proposed to correct segregated pavement sections with acceptable AREA index. Based on the above concepts,
Windows-based computer program NJTxtr was developed to detect and quantify segregation. This computer program uses the Laser-
equipment-collected pavement texture data and determines whether the pavement section is acceptable or unacceptable based on the level
of segregation within a pavement section, and provides bonus or penalties to the contractor. The paper describes a novel technology using
laser and associated software for construction quality control of asphalt concrete pavements. The proposed methodology was applied to
detect segregation in an interstate highway section in New Jersey, and this section was repaved based on visual observation and
recommendation from this study.
DOI: 10.1061/(ASCE)0733-9364(2004)130:6(924)
CE Database subject headings: Construction management; Asphalt pavements; Concrete pavements; Computer programs; Asphalt
mixtures; New Jersey; State government.
Fig. 4. Determination of mean profile depth (MPD) from a 100-mm base length
and stored in the computer. One data file consists of the raw based upon the ASTM specification E 965-96: Measuring Pave-
texture data (after passed through the high-pass filter), and the ment Macrotexture Depth Using a Volumetric Technique (ASTM
other consists of texture summary data such as root mean square 2001). This is more commonly referred to as the sand-patch
(RMS) and mean texture depth (MTD) values. method. With the ARAN software, the above was estimated from
The RMS value is calculated as follows: a numerical integration of the area under a 50 mm base length
冑
n
compared to a horizontal line developed from the highest value
兺
within that base length, as illustrated in Fig. 2.
共d2i 兲
i=1
RMS = 共1兲
n
Proposed Sequence of Data Collection
where di⫽valid 共ith兲 data point number, and n⫽number of valid
data points over measurement interval. The MTD calculation is For texture-measurement purposes, it was proposed that the pave-
ment section be divided into lots consisting of 1,000 ft of one lane
width. The texture was then measured with the ARAN longitudi-
nally along three test lines for each area considered. The width of
the test area should be consistent with a single pass of a paving
machine or a standard lane width, as defined by the State Mate-
rials Engineer. Each test line was performed at the centerline of a
strip representing one-third of the area to be considered (Fig. 3).
lengths to that obtained at 100 mm for all three lines tested. It can 3 N
be seen that a clear, unique relationship exists between the base 兺 兺 link
length and this ratio with r2 = 0.9953: n=1 k=1 W
Ai = ⫻ ⫻ 100 共5兲
Atotal 3
ratio共MMSDx/MMSD100兲 = 0.2652 ln共x兲 − 0.2318 共4兲
where Ai⫽percentage area of segregation in each level (i⫽low,
This ratio could be used to determine the effect of calculated medium, or high); l⫽length of a segregated area in meters;
texture depths, if a need exists to move to a different base length W⫽width of the test area in meters; Atotal⫽total area of the lot in
in order to define areas of measurement in multiples of 100 mm. square meters; n⫽considered one-third of test area (test line);
k⫽segregated area identification number; and N⫽total number of
Area of Each Level of Segregation segregated areas in each test line.
Fig. 7. Block-average of mean segment depth for 100 mm blocks of Control section of the Route I-195 data [(a) line #1; (b) line #2; and (c) line
#3]
An AREA index is defined to determine the overall effect of section and that section is accepted based on the AREA index,
different severity levels and extents on a given pavement section. then appropriate pay-adjustment factors should be used to account
The percentage-segregated area of each level is multiplied by for the loss of pavement life due to segregation. Loss of pavement
weighing factors to determine this AREA index. Using weighing life due to segregation depends on the level and extent of segre-
factors, the AREA index for each pavement section is calculated gation present in a particular pavement section. Therefore, the
as follows: pay-adjustment factor should be defined based on the level and
extent of segregation. Since the AREA index accounts for both
AREA = Alow ⫻ Wlow + Amedium ⫻ Wmedium + Ahigh ⫻ Whigh 共6兲 level and extent of segregation, pay-adjustment factors can be
where Alow⫽percentage area of low segregation; defined based on the AREA index. The pay-adjustment factors
Amedium⫽percentage area of medium segregation; shown in Table 3 were proposed for pavement sections with dif-
Ahigh⫽percentage area of high segregation; and Wlow , Wmedium, ferent segregation levels based on the AREA index.
and Whigh⫽weighing factors with numerical values 1.00, 1.42, However, if the segregation level and extent of a discrete area
and 2.50, respectively, providing high weight to high segregation. is considered to be unacceptable, the engineer has the option to
A threshold value is proposed for acceptance or nonacceptance inform the contractor to remove and replace or suggest different
of a pavement lot based on AREA index. A pavement section is remedial actions.
accepted only if the AREA index falls below 45.0. If segregation
is present in a lot and accepted based on AREA index, appropriate Remedial Actions for Segregation
pay-adjustment factors should be assessed for different levels of
segregation as defined earlier. If the AREA index of any lot is Remedial actions for pavement segregation require NJDOT to
greater than 45.0, the lot should be rejected and the contractor is define various policy decisions. In this work a framework was
required to reconstruct the section. developed to implement the above. Possible actions are defined
for discrete pavement areas with different levels and extents of
segregation:
Pay-Adjustment Factors
• When the choice is to remove the segregated areas, the segre-
The AREA index, as defined in the above section, identifies pave- gated area as well as 600 mm (2 ft) on all sides of these areas
ment sections for acceptance or nonacceptance based on the level should be removed and replaced.
and extent of segregation. If segregation is present in a pavement • For pavement areas of continuous segregation, the remedial
Fig. 8. Block-average of mean segment depth for 100 mm blocks of Test Section of the Route I-195 data [(a) line #1;(b) line #2; and (c) line 3]
action should represent the poorest-quality material (the high- Evaluation of NJTxtr
est level) present in the area.
In addition, to reduce pay, the engineer may require removal and Representatives of the pavement management group at NJDOT
replacement of discrete areas based on the suggested remedial identified two field-test sites and a control test section. The con-
actions (Table 4).
trol section was I-195 milepost (MP) 9.8-10.1 eastbound slow
NJTxtr was developed based on the above concepts to detect
and monitor segregation based on ARAN laser-texture measure- lane, which was uniform pavement surface with no visible segre-
ments. It uses user-specified asphalt surface course information to gation. The first test site was on I-195 MP 9.1-9.8 eastbound slow
compute ETD. The values could be determined from analysis of lane, which also had segregated materials in the pavement sur-
data on nonsegregated areas. ETD was used to compute TR to face. The second test site was on Route 9 MP 111.5-112, north-
differentiate different levels of segregation. Fig. 6 presents the bound fast lane, which had segregated materials in the pavement
computation flowchart of NJTxtr. surface.
The NJTxtr software can be used to view the mean segment The NJTxtr can be used not only to visualize segregation on a
depth of each individual test line. Data from Routes 9 and I-195 particular pavement section, but also as a decision-making tool
were analyzed using NJTxtr software with the following specifi- for segregation monitoring. The user can specify base length,
cations: base length⫽100 mm; mean segment depth of the non- threshold values for different levels of segregation, threshold val-
segregated area⫽0.6 mm. ues for segregation class, and mean segment depth of the nonseg-
regated areas for analysis. The user has to specify three data sets
measured in three separate test lines on an individual pavement
Analysis of Data from Control Test Section
lot to determine the percentage areas of each level of segregation,
The control section selected was 152 m long. Color-coded plots the AREA index, the pay factor, as well as the individual treat-
were prepared from NJTxtr based on different severity levels ob- ments for each segregated areas. Route I-195 test section was also
served in the pavement section. It is evident from Fig. 7 that the analyzed using the NJTxtr and the suggested treatment for an
control section is free of segregation and it maintains a block example segment of Route I-195 (from 40 to 50m) is given in Fig.
average of mean segment depth of about 0.25 mm throughout the 9. The analysis performed for the Route I-195 data resulted in the
test section. summary presented in Table 5. The section of 0–304 m resulted in
a zero pay factor, and this section was repaved by NJDOT based
on visual observation and recommendation from this study.
Analysis of Route I-195 Data
The test section was approximately 457 m long. Color-coded
plots were prepared from NJTxtr based on different severity lev- Analysis of Route 9 Data
els observed in the pavement section. Fig. 8 presents the variation The calculated mean segment depths for Route 9 data were cat-
of block average of mean segment depth with distances for all test egorized in accordance with the severity level of segregation.
lines. It can be noted that no visible segregation patterns were Color-coded plots were prepared based on different severity lev-
detected. Therefore, the segregation in this test section could be a els observed in the pavement section. Fig. 10 presents the color-
result of other causes than the end of truck segregation. coded mean segment depth plot for test line 1 of the Route 9
profile data. Severity and extent of each segregated pavement area
can be easily identified using this plot. It can be noticed that
Table 5. Route I-195 Summary Results (based on Line 2 data) segregation has occurred in a uniform frequency over the entire
0–304 m 304–457 m
test section. The observed peaks in the plot appear to be related to
Parameter (0–1,000 ft) (1,000–1,500 ft) end-of-truck-load segregation.
The above plot represents approximately 457 m (1,500 ft) of
Percent of low segregation 17.72 31.27
Percent of medium segregation 1.48 6.50
profile measurements on Route 9. In order to verify the end-of-
Percent of high segregation 24.11 0.33 truck-load segregation, a close-up examination is required.
Total segregation percent 43.31 38.11 NJTxtr can be used to view the segregation data more closely to
AREA index 80.11 41.40 analyze each segregated area. Fig. 11 presents the segregation
Pay factor 0.00 25.00
data from approximately 100 to 200 m of Route 9 data, which
Fig. 10. Block-average of mean segment depth for 100 mm blocks of test line 1 of the Route 9 data
clearly demonstrates end-of-truck-load segregation. Using the Replace” option and lighter areas correspond to the “Localized
zoomed view of NJTxtr user can identify the starting and end Patch” treatment option. The suggested treatments should be used
points of each level of segregation and severity of segregation. with discretion. Each individual area can be combined with other
The data from three test lines performed at Route 9 were ana- areas to apply more practical treatments. This aspect would re-
lyzed using NJTxtr software. Fig. 12 presents the graphical rep- quire some policy decisions by NJDOT to fully implement in the
resentation of treatments for the first 10 m of Route 9 and the software. The analysis performed for the Route 9 data resulted in
suggested treatments for each individual segregated area of the the summary presented in Table 6.
pavement section. Darker areas correspond to the “Remove & Although the segregation could be captured using the Laser
Fig. 11. Zoomed mean segment depth (MSD) plot for test line 1 of the Route 9 data
technology, there are some inherent limitations. First, it can quan- tance. Pavement lots are to be accepted only if the AREA index is
tify the surface segregation. Also, theoretically method could only less than 45.0.
predict the segregation along lines where the measurements were If segregation occurs in a pavement section accepted based on
made. Though attaching several lasers to the measuring vehicle an AREA index, pay-adjustment factors are defined to determine
can increase accuracy, the cost associated with that option might the reduction of payment to account for loss of pavement life due
reduce the feasibility and the general use of the technology. to segregation. Further remedial actions are defined to correct
segregation in pavement sections with an acceptable AREA index.
A computer program, NJTxtr, to detect and monitor segrega-
Summary and Conclusions tion was developed by combining the above concepts. This uses
the ARAN-collected pavement-texture data and determines
Ratios of texture in segregated areas to that in nonsegregated whether the pavement section is acceptable or unacceptable based
areas were set on the basis of detection and monitoring of differ- on the level of segregation present within the pavement section. If
ent levels of segregation. The work conducted by the National the pavement section is acceptable, the software determines the
Center for Asphalt Technology (NCAT) and reported in NCHRP pay-adjustment factor to be used if segregation is present and it
441 (Stroup-Gardiner and Brown 2000) was used as the basis for suggests remedial actions for each segregated area. NJTxtr was
much of the development work on this project. Texture ratios less evaluated using the data collected from one control and two seg-
than 1.15 indicate no segregation, between 1.16 and 1.56 are as- regated test sections, and satisfactory results were obtained.
sociated with low level of segregation, and between 1.57 and 2.09
are associated with medium-level segregation. Ratios above 2.09
indicate high levels of segregation. These ratios were defined Acknowledgments
based on NCHRP Report 441 (Stroup-Gardiner and Brown 2000),
published by the Transportation Research Board. This research was sponsored by a research contract from the New
By combining level of segregation and the extent of each level Jersey Department of Transportation Project 2000-34, titled “Cor-
of segregation, an AREA index was developed to determine the relation of Surface Texture, Segregation, and Measurement of Air
acceptance or nonacceptance of a pavement section. This index is Voids.” Although NJDOT funded the research described in this
useful for NJDOT to monitor newly laid pavements for accep- paper, it has not been subjected to an NJDOT review process for
the technical content, quality assurance/quality control, or admin-
istrative review. The writers wish to acknowledge the efforts of
the NJDOT project manager, Anthony Chmiel. The assistance
Table 6. Route 9 Summary Results from Kurt Huber and Paul Harbin, of Roadware Group, Inc.,
0–304 m 304–457 m Canada, and Nicholas Gephart of NJDOT is highly appreciated.
Parameter (0–1,000 ft) (1,000–1,500 ft)
Percent of low segregation 12.74 6.31
Percent of medium segregation 4.92 3.55 Bibliography
Percent of high segregation 5.82 8.78
Total segregation percent 23.48 18.64 “ARAN (automatic road analyzer).” (2001). Roadware Group,
AREA index 34.32 33.34 Inc., Paris, Ont. Canada. 具http://www.roadware.com典, (June 5,
Pay factor 65.00 65.00
2000).