Essentials of IATF core tools

Pre Test Question Paper

1. All questions are compulsory Name:
2. No negative markings Organization:
3. Only one answer for each question (more than 1 answer will not be considered)

1
a)
b)
c)
d)
e)

2
a)
b)
c)
d)

3
a)
b)
c)
d)

4
a)
b)

5
a)
b)
c)
d)
e)

6
a)
b)
c)
d)
7
a)
b)
c)
d)

8
a)
b)
c)
d)

9
a)
b)
c)
d)

10

a)

b)
c)
d

11
a)
b)
c)
d)

12

a)
b)
c)
d)

13

a)
b)
c)
d)
e)
14
a)
b)
c)
d)

15
a)
b)
c)

16
a)
b)
c)
d)

17
a)
b)

18
a)
b)
c)
d)

19

a)
b)

20
a)
b)
c)
d)

21
a)
b)
c)
d)

22
a)
b)
c)
d)

23

a)
b)
c)
d)
24
a)
b)
c)
d)

25
a)
b)
c)
d)
e)
 Essentials of IATF core tools
Pre Test Question Paper
1. All questions are compulsory Name:
2. No negative markings Organization:
3. Only one answer for each question (more than 1 answer will not be considered)

Cp=2 & Cpk = 0.8 What action to be taken?

Reduce the variation
Shift the location
Reduce variation and shift mean (Both)
No action is required, continue as it is
Train operator

Which of the below is a example of failure mode in PFMEA

Paint viscosity is less during mixing
Low coolant concentration
Crack generated during Deep drawing operation
Cannon bore the dia

In which stage of APQP PPAP is done

Phase 3 - Process Design and Development
Phase 2 - Product design & development
Phase 4 - Product and Process Validation
Phase 5 - Feed back assesment & Corrective action

Stable process will produce zero defects

Yes
No

Control limits are based on

Within subgroup variation
Between subgroup variation
Total variation
Tolerance
Both a and b

Which is the default Submission level for PPAP if not asked by the customer?
Level 2
Level 5
Level 4
Level 3
Control charts were first used by
Deming
Juran
Ishikawa
Shewart

Under which of the below circumstances it is not required to notify for PPAP ?
New of modified tools
Operator skill level change
Change of Suppliers for chile parts
All the above

Most effective way to know whether control charts are effectively implemented in an organization is
Get report of Cp and Cpk from supplier
Walk into the shop floor and see whether control charts are available & sincerely followed
Ask supplier to give data and check whether data is stable & capable
None of the above

Which of the below is false while preparing PFMEA

Variation in process characteristics of previous process can be considered as incoming source of variation for current
process
Product characteristics of previous process can be incoming variation
Process characteristics of current process can be considered as cause for the failure mode
Effect of failure mode to be considered on all the down stream operation

If the Control limits are same as the tolerance for any dimension, then the value of Cpk will be:
2
1
0.5
3

The major difference between process capability indices (Cpk) and process
performance indices (Ppk) is:
The specification spread must be known for process capability indices
How the standard deviation term is determined for the two indices
The target value must be known for process performance indices
The required failure rate limit must be known for process capability indices

If 100 parts are measured, data is normal, average is 50 and sigma is 0.5, then how much % of parts will be
above 51
(select the nearest answer)
1%
2.30%
5%
0.27%
0.135%
Cpk of a process is equal to 0.9 What should be done to the process?
Reduce the spread
Change the mean
Both
Cant say without Cp value

Process potential (Cp) is always equal to greater than process capability (Cpk)?
1
0
Cant say without data

A process is said to be under control when

X-bar chart is within the limits
R chart is within limits
X-bar and R chart is within limits
Variation is uniform over a period of time

X bar chart represents time to time variation & R chart represents part to part variation.
1
0

Which of the following is continuous data?

Yes, No
Good/Defective
On-Time/Late
Cycle Time

Before we calculate the capability or performance of a process we should ensure stability of the process.
1
0

Which of the below control chart is more suitable to monitor the no of defects in final inspection
IMR chart
P chart
NP chart
Xbar - R chart

Which of the below chart is more suitable for monitoring Gear profile measured on CMM
IMR chart
P chart
NP chart
Xbar - R chart

Which of the below is appropriate regarding the rational sub group

Data taken from a process lot which is not under the influence of any know special cause
Data taken from a process within a given amount of time
Data taken from different process lots withing a given time
all of the above

A Measuring Instrument showing different values on the same part, same characteristics by same
inspecter. Then it can be said there is ?
Equipment variation is high
Appraiser variation is High
Reproducability of equipment is very high
Bias of the equipment is high
For visual inspection (Attribute MSA) which of the below criteria is correct
Effectiveness > 0.9, Probability of false alarm < 0.05 & Probability of Miss rate < 0.02
Effectiveness > 0.9, Probability of false alarm < 0.02 & Probability of Miss rate < 0.05
Effectiveness < 0.8, Probability of false alarm < 0.05 & Probability of Miss rate < 0.02
Effectiveness > 0.9, Probability of false alarm < 0.02 & Probability of Miss rate < 0.02

When repeatability of equipment is large compared to reproducability what should be done

Instrument needs Maintenance
Improve clamping or location of gauging
Appraiser needs training on better way of using the gauge
a) & b)
all the above
 Core Tools
Pre Test Question Paper 14.02.201
1. All questions are compulsory Name:
2. No negative markings Organization:
3. Only one answer for each question (more than 1 answer will not be considered)

1
a)
b)
c)
d)
e)

2
a)
b)
c)
d)

3
a)
b)
c)
d)

4
a)
b)

5
a)
b)
c)
d)
e)

6
a)
b)
c)
d)
7
a)
b)
c)
d)

8
a)
b)
c)
d)

9
a)
b)
c)
d)

10

a)

b)
c)
d

11
a)
b)
c)
d)

12

a)
b)
c)
d)

13

a)
b)
c)
d)
e)
14
a)
b)
c)
d)

15
a)
b)
c)

16
a)
b)
c)
d)

17
a)
b)

18
a)
b)
c)
d)

19

a)
b)

20
a)
b)
c)
d)

21
a)
b)
c)
d)

22
a)
b)
c)
d)

23

a)
b)
c)
d)
24
a)
b)
c)
d)

25
a)
b)
c)
d)
e)
 Core Tools
Pre Test Question Paper 14.02.2018
1. All questions are compulsory Name:
2. No negative markings Organization:
3. Only one answer for each question (more than 1 answer will not be considered)

Cp=2 & Cpk = 0.8 What action to be taken?

Reduce the variation
Shift the location
Reduce variation and shift mean (Both)
No action is required, continue as it is
Train operator

Which of the below is a example of failure mode in PFMEA

Paint viscosity is less during mixing
Low coolant concentration
Crack generated during Deep drawing operation
Cannon bore the dia

In which stage of APQP PPAP is done

Phase 3 - Process Design and Development
Phase 2 - Product design & development
Phase 4 - Product and Process Validation
Phase 5 - Feed back assesment & Corrective action

Stable process will produce zero defects

Yes
No

Control limits are based on

Within subgroup variation
Between subgroup variation
Total variation
Tolerance
Both a and b

Which is the default Submission level for PPAP if not asked by the customer?
Level 2
Level 5
Level 4
Level 3
Control charts were first used by
Deming
Juran
Ishikawa
Shewart

Under which of the below circumstances it is not required to notify for PPAP ?
New of modified tools
Operator skill level change
Change of Suppliers for chile parts
All the above

Most effective way to know whether control charts are effectively implemented in an organization is
Get report of Cp and Cpk from supplier
Walk into the shop floor and see whether control charts are available & sincerely followed
Ask supplier to give data and check whether data is stable & capable
None of the above

Which of the below is false while preparing PFMEA

Variation in process characteristics of previous process can be considered as incoming source of variation for current
process
Product characteristics of previous process can be incoming variation
Process characteristics of current process can be considered as cause for the failure mode
Effect of failure mode to be considered on all the down stream operation

If the Control limits are same as the tolerance for any dimension, then the value of Cpk will be:
2
1
0.5
3

The major difference between process capability indices (Cpk) and process
performance indices (Ppk) is:
The specification spread must be known for process capability indices
How the standard deviation term is determined for the two indices
The target value must be known for process performance indices
The required failure rate limit must be known for process capability indices

If 100 parts are measured, data is normal, average is 50 and sigma is 0.5, then how much % of parts will be
above 51
(select the nearest answer)
1%
2.30%
5%
0.27%
0.135%
Cpk of a process is equal to 0.9 What should be done to the process?
Reduce the spread
Change the mean
Both
Cant say without Cp value

Process potential (Cp) is always equal to greater than process capability (Cpk)?
1
0
Cant say without data

A process is said to be under control when

X-bar chart is within the limits
R chart is within limits
X-bar and R chart is within limits
Variation is uniform over a period of time

X bar chart represents time to time variation & R chart represents part to part variation.
1
0

Which of the following is continuous data?

Yes, No
Good/Defective
On-Time/Late
Cycle Time

Before we calculate the capability or performance of a process we should ensure stability of the process.
1
0

Which of the below control chart is more suitable to monitor the no of defects in final inspection
IMR chart
P chart
NP chart
Xbar - R chart

Which of the below chart is more suitable for monitoring Gear profile measured on CMM
IMR chart
P chart
NP chart
Xbar - R chart

Which of the below is appropriate regarding the rational sub group

Data taken from a process lot which is not under the influence of any know special cause
Data taken from a process within a given amount of time
Data taken from different process lots withing a given time
all of the above

A Measuring Instrument showing different values on the same part, same characteristics by same
inspecter. Then it can be said there is ?
Equipment variation is high
Appraiser variation is High
Reproducability of equipment is very high
Bias of the equipment is high
For visual inspection (Attribute MSA) which of the below criteria is correct
Effectiveness > 0.9, Probability of false alarm < 0.05 & Probability of Miss rate < 0.02
Effectiveness > 0.9, Probability of false alarm < 0.02 & Probability of Miss rate < 0.05
Effectiveness < 0.8, Probability of false alarm < 0.05 & Probability of Miss rate < 0.02
Effectiveness > 0.9, Probability of false alarm < 0.02 & Probability of Miss rate < 0.02

When repeatability of equipment is large compared to reproducability what should be done

Instrument needs Maintenance
Improve clamping or location of gauging
Appraiser needs training on better way of using the gauge
a) & b)
all the above