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Technical 6 10 2012
Technical 6 10 2012
Technical 6 10 2012
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Aluminium Panel Sheet
Uroneel Industries Aluminum Panel Sheet is a revolution and it
precedes with galore and prudence for quality, durability, aesthetics
and elegance.
A unique replacement for an aesthetic and gorgeous look for the external layer of edifices unanimously
preferred product all across the country. The collection lives up to the expectation of taste for authentic and
enigmatic decor finish. The bonded filaments of Uroneel Industries replicates the virtue of mettle and the
growth of traditions.
Standard Dimensions
Thickness : 1mm, 2mm, 3mm, 4mm and 6mm. * Special thickness & lengths available on request.
Std Size : 1220mm X 2440mm, 1220mm X 3050mm, 1220mm X 3660mm. Larger width of 1550mm.
All URONEEL panel sheets were manufactured with superior alloys of aluminum which suites to the all
the stages of its use & processing during its life cycle. The common alloys used in Uroneel panel sheets
AA 1100 7 AA 3003.
Coatings
All URONEEL panel sheets of exterior grade are coated with PVDF or FEVE of Kynar 500(70%) or Lumiflon or
equivalent branded coatings. These coatings are time proven for their excellent weather resistance, including
resistance of UV radiation, pollution, natural acid rain, smoke and dust. The coating is also popular for their
highest gloss retention, colour retention, easy wash-ability or maintainability, best chalk resistant and superior
life. Whereas interior grade is coated with high durable Polyester (PE) or anodized for their excellent looks and
having all the qualities in indoor atmosphere.
Panel Sheet Quality
Uroneel Specification
HB-F
Uroneel Specification
Uroneel Panel Sheet Various Tests
Fully Tested by modern testing equipments
Backing
Film
Storage line
Uroneel Panel Features
Composite panel sheet or aluminium composite pane is a widely used term describing
flat panels that consist of a non-aluminium core bonded between two aluminium sheets.
Flat Surface : One of the most admirable physical property of composite panel is flat,
smooth, not distorted when using.
Flexibility : Composite panel is able to be curved, cut or drilled for holes. It is easy to make
various shapes with simple tools.
Reducing dead-load : Weight of composite panel is lighter than other building materials
such as glass, aluminium, steel, wood etc of same size or means higher strength to weight
ratio. Therefor, composite panels is quite safe from catastrophic cyclones, earthquakes.
Insulating and sound proofing : Composite panel maximize the effect of insulating and
sound proofing. Polyethylene does not allow heat and sound to penetrate into inside of
building due to its plastic core.
Water penetration, non-erosion: As aluminium is non rusting metal and stable in external
conditions and the composite structure provides higher strength to remain stable.
Maintenance : Composite panel is absolutely easy for maintenance with general cleaning
methods.
Decorative and colorful : As the skin color comes with factory finish colors with many
distinctive and customized colors of modern finishes so easy to have own choice of brand
image.
Routing & Folding Techniques
Tracing roller for exact
groove-depth adjestment
900 r 3 mm
0.8 mm
3 mm
Panel Sheet Fabrication Folding, Cutting, Routing
14 mm
Disk milling cutter
14 mm
r 7 mm
1.5 mm
Ordinary Aluminium processing and wood working machines as well as tools can be used for fabrication
the Panels.
Saw Cutting : Usually vertical panel Bending with Brake Press : While
saws, of good quality are being used. bending URONEEL Panels with press
Even portable circular saws equipped break, use of top die having the desired
with a system of guides can be used, radius.
so as to ensure straight line cutting.
URONEEL
URONEEL
URONEEL
Apart from the routed tray panel system, other techniques can also be used various tapes and sealant
adhesives, which should be followed strictly in accordance with the respective tape or sealant manufacture’s
recommended fabrication method.
Note :
The cutting / routing tools should not generate heat (happens in non carbide tip tools /multiple attempt of routing)
while routing / cutting. Care should be taken to replace cutting or routing tool to prevent damages to the panel.
Installation
URONEEL APS ROUTING DEPTH
Details of various types of circular blades and router are shown in following figures
Panel Sheet Fabrication Precautions
Installation
Cassette fixing for Uroneel Aluminium Panel Sheets, Improved wind and damp proofproperties.
Convenient mobile fasteners
Routing & return folding of URONEEL APS is to be done by V-groove cutting with panel saw or hand
panel saw with a standard depth of routing by keeping margin from edge of the panel to the center of
the dept of the groove, within 15-25 mm uniformly around the edges and folded inside so that the outer
skin exposes outside and made a tray is called a tray panel.
Panel Sheet Fabrication Joining
Fabricaition
Fabrication
Installation Pre-requisites
Detail 1
Detail 2
Fabrication
Detail 4
Panel Sheet Fixing Joining Detail
Detail 5
Detail 6
Vertical Joint Detail Horizontal Joint Detail
Detail 8
Detail 7
Fabrication
Detail 9
Detail 10
Vertical Joint Detail Horizontal Joint Detail
Detail 12
Detail 11
Fabrication
Cleaning Method
PVDF paint coated on the surface of aluminium composite panel sheet needs to be cleaned and maintained professionally. This
not only helps maintain the clean surface of building wall, but also removes the smear which may corrode the paint. Therefore,
PVDF paint can maintain its quality for a long time. The cleaning cycle depends on the environment condition and degree of
contamination. We suggest that outer wall should be cleaned at least once a year. The inner wall can be cleaned according to the
degree of contamination.
Wall cleaning should be conducted manually or by come suitable cleaning equipment, from top to bottom. Please don't use any
corrosive materials to rub the surface.
Panel Sheet Maintenenance
1. First, you should use a large amount of clear water to wash the surface of panel;
2. Use soft cloth to rub the surface of panel. Soft cloth should be soaked with water-detergent solution;
3. Wash away the dirt on the panel;
4. Check the surface of the panel. To those places still unclear, you can use detergent to clean it again.
5. Wash the panel until no detergent is left on the surface.
Notice !
Don't wash the panel when the temperature is higher than 40 °C. If the water is volatilized too quickly, it is harmful to PVDF paint of
ACP sheet.
Please pay special attention that you should choose Neutral Detergent to clean the panel. Please don't use strong alkali detergent,
such as potassium hydroxide, sodium hydroxide or sodium carbonate; strong acid detergent, abrasive detergent or paint
resolvable detergent.
Before you wash large-area surface, you had better do a test on a small piece to make sure it is safe.
After project completion, construction soils including concrete or mortar etc should removed quickly. In most
cases the following frequency would be required to keep coated surface clean as good as it can remain.