Name: Balwant Gautam

Date: 05.04.2016
Sign:
First Information Report (FIR)
Form No. VJNR/TQM/SP-012.00.20150109
(Ref No.-RMHS/10MT/ELE/CONV/APR16-01
Equipment Location: RMHS BASEMIX Last Inspection Date:
Downtime: 5.50Hr 10.03.2016
Shift: B Issues: NIL
Date: 05.04.2016
Previous Occurrence date:
NIL
Present Status/Details of Problem:
Motor tripped with fault - overload

Identification of Probable Root Cause:

Why Why Why Why

Problem: Motor tripped.

Sub Cause-1: Motor overheated
Sub Cause-2: Shaft seized
Sub Cause-3: Bearing failure.

Preliminary Analysis: Correction:

1) Motor Changed and
Motor tripped on overload due to shaft jam. operation restored

Responsibility: Balwant
Gautam
Failure
Classification
 Prepared by: Gaurav Khandelwal
Approved by: Mr. JC Jose
Date: 05.04.2016

Root Cause Failure Analysis (RCFA)

Form No. VJNR/TQM/SP- Sign:
013.00.20150109
(Ref No.-RMHS/10MT/ELE/CONV/APR16-01
Equipment Location: RMHS BMX Last Inspection Date: 10.03.2016
Downtime: 5.50Hr
Shift: B Issues: NIL
Date: 05.04.2016

Details of Problem:
Motor shaft jammed due to bearing failure.

Root cause identification through Cause & Effect analysis:

Action plan for cause validation:

Activities require low time: Relay malfunction, Insulation failure, low lubrication
Susceptibility of failure: Bearing failure
Activities require High time: Wrong alignment.
S.no Causes Target date Responsibilit Remarks
y
1 Relay malfunction 05.04.2016 JC jose Relay function ok
2 Insulation failure 05.04.2016 Gautam Insulation found ok
3 Low lubrication 05.04.2016 Gaurav Shaft not rotating, suspect
bearing failure
4 Wrong alignment 05.04.2016 Sharif Found ok
Action plan:
Validated root cause: Bearing failed due to ageing, as there was no lubrication
provision.
Counter measure: Thermography to be implemented in CBMS for motors to
predict the failure