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Electrónica en CAT PDF
Electrónica en CAT PDF
Electronic Control Units page Electrical Components page Electrical Components page
A3 Engine Controllers . . . . . . . . . . . . . . . . . 6-7 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A3:E2FF Controller Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 PS13-20N 12V
A3:E2MD Controller Control Handles . . . . . . . . . . . . . . . . . . . . 20-21 PS12-20N 24V
A3:E2HD Controller Column Mounted Shifter PS19-60N 24V
A3:E2IE Controller Electronic Joystick PS19-50N 12V
A3:E3HD Controller Prophet Handle On/Off Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
A3:E3GE Controller Lights & Lamps . . . . . . . . . . . . . . . . . . . . . 22-23 EHC13-12V
A4 Engine Controllers . . . . . . . . . . . . . . . . . 8-9 HID Flood Lights EHC13-24V
A4:E1 Controller LED Indicators Coils for Proportional E/H Valves . . . . . . . 29
A4:E2 Controller LED Signals C19-12P
A4:E4FF Controller Rotating Beacon C19-24P
A4:E4HD Controller Shock Resistant Lights C19-12RP
A4:E4MD Controller Sensors C19-24RP
A4:E4IE Controller Liquid Level Sensors . . . . . . . . . . . . . 24-25 C13-12RP
A4 & A2:M1 Machine Controllers . . . . . 10-11 Fuel Level Sensor C13-24RP
A4:M1 Controller Pressure Sensors . . . . . . . . . . . . . . . . . 24-25 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
A4:M3 Controller High Pressure PWM Pressure Sensors Electronic Key Switch
A5:M2 Controller Integral Connector Pressure Sensors Filter By-Pass Switch
A2:M1 Controller Wire Leaded PWM Pressure Sensors Liquid Level Switch
Speed/Timing Sensors . . . . . . . . . . . . . 24-26 Robust Arm Bar Switch
Displays and Monitors page Hall Effect Active Speed Sensors Rocker Switch
Instrument Clusters & Displays . . . . . . 14-15 High Accuracy Timing Sensors Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Advisor Display Low Speed Timing Sensors PS19LDA
Dash Instrument Cluster Temperature Sensors . . . . . . . . . . . . . 24&26 PS13SDA
Messenger Display PWM Exhaust Gas Temperature Sensors PS13TEHC
Navigator PC Exhaust Gas Thermocouples PS13TTV
Data Link Gauges . . . . . . . . . . . . . . . . . . . . . 16 PWM Temperature Sensors PS13ETAC
Gauge Controller . . . . . . . . . . . . . . . . . . . . . . 16 Active Temperature Sensors
Passive Temperature Sensors Communications page
Position Sensors . . . . . . . . . . . . . . . . 24&27 Communications ECUs . . . . . . . . . . . . . . . . . 35
Cylinder Position Sensors Pocket Tec™ . . . . . . . . . . . . . . . . . . . . . . . 36-37
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Proven Experience
For about 30 years, Cat Electronics has been
providing real-world electronic and electrical
Components solutions for the markets Caterpillar serves.
Software From on-highway to mining, construction to
Systems electric power, marine to agriculture, Cat
Electronics offers value-added electronic
solutions that stand up to the world’s harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,
Forward Thinking
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Electronic Control Units
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A3
Engine Controllers
Proven Reliable in the Real World
A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel
cooled, or military housing.
A3:E3 Controllers:
Based on our popular A3:E2 controllers, the A3:E3 has
been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.
A3:E3 Controller
6 www.catelectronics.com
A3
Engine Controllers
Proven Reliable in the Real World
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A4
Engine Controllers
Proven Reliable in the Real World
A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.
A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrow’s requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.
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A4
Engine Controllers
Proven Reliable in the Real World
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A2:M1, A4 & A5
Machine Controllers
Proven Reliable in the Real World
A4:M1 Controllers:
Our range of machine controllers has been developed around
our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
A4:M1 Controller military housings for even more rugged applications and EMC
sensitive systems.
A4:M3 Controller
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A2:M1, A4 & A5
Machine Controllers
Proven Reliable in the Real World
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Displays and Monitors
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Instrument Clusters
and Display Units
Proven Reliable in the Real World
Screen Builder Tool is a Windows based tool for screen layouts. You can
choose from a variety of offerings of graphics for multiple screen layouts
for each application. Screen builder software is compatible with
Windows 95/98/NT 4.0, Windows 2000 PC operating systems and is
HD Monitor Display J1939 compatible.
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Instrument Clusters
and Display Units
Proven Reliable in the Real World
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Data Link Gauges
and Gauge Controller
Proven Reliable in the Real World
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Electrical Components
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Electrical Components
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Connectors
Proven Reliable in the Real World
Mechanical:
Keying: 6 key ways plus a universal
Environmental Specifications
Mating: Jackscrew mating;
Operating Temperature -40°C to +120°C
M6 thread with M4 Allen head
Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant
Connector Sizes Available: 26, 70 & 120 position
Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle) (plug & receptacle; standard length PC pins)
14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins 34 & 48 position
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance
Fans
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.
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Control Handles
Proven Reliable in the Real World
Electronic Joystick
Prophet Handle
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Control Handles
Proven Reliable in the Real World
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Lights
Proven Reliable in the Real World
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Lights
Proven Reliable in the Real World
Environmental LED Indicator LED Signal Shock Resistant HID Flood Rotating
Specifications Lights Lights Light Lights Beacon
Operating Temperature -40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to 65°C -30°C to +50°C
Storage Temperature -55°C to + 85°C -55°C to + 85°C -55°C to + 85°C -55°C to 85°C -55°C to +85°C
EMI/RFI — Class B Region II — Class B Region II ISO 13766
Environmentally Sealed to: — +/- 35kPa +/- 20.6kPa +/- 35kPa —
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Sensors
Proven Reliable in the Real World
Pressure Sensors
Heavy Duty Rotary Position Sensor High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Active Temperature Sensor
Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Integral Connector
Pressure Sensor
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Sensors
Proven Reliable in the Real World
Environmental Fuel
Level
High Pressure
PWM
Integral
Connector
Wire Leaded
PWM
Hall Effect
Active
High Accuracy
Timing
Specifications Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
Operating Temperature -40°C to +125°C -40°C to +110°C -40°C to +125°C -40°C to +125°C -40°C to +120°C -40°C to +150°C
Storage Temperature -60°C to +58°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +150°C -55°C to +150°C
Vibration 10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 40grms (20-2.5kHz) 20grms (20-2kHz)
EMI/RFI 100v/m Radiated 100v/m 100v/m 100v/m 100v/m —
Sealing +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa 5psi
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Sensors
Proven Reliable in the Real World
Operating Temperature -40°C to +150°C -40°C to +1095°C -40°C to +1095°C -60°C to +120°C -40°C to +120°C -50°C to +150°C
Storage Temperature -55°C to +150°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +150°C
Vibration 20grms (20 to 2kHz) 20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)
EMI/RFI — 100v/m 100v/m 100v/m 100v/m —
35kPa (housing), 35kPa (housing), 35kPa (housing),
Sealing 5psi +/-35kPa +/-35kPa
1000kPa (probe) 1000kPa (probe) 1000kPa (probe)
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Sensors
Proven Reliable in the Real World
Operating Characteristics/ Cylinder Position Sensor Rotary Position Sensor Track Type
Tractor Steering
Specifications Class 3 Class 2 Heavy Duty Medium Duty Sensor
Inputs
Supply Voltage 10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V
Supply Current 100mA max 100mA max 40mA max 30mA max 90mA max
Angular Range — — 140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.
Outputs
Output Signal PWM PWM PWM PWM PWM
Frequency 500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz
Output Low (Sink) < 1.0V < 1.0V < 1.0V @ 9mA sink < 5.0V @ 8mA sink < 1.0V @ 10mA sink
Output High (Source) > 3.9V > 3.9V — >4.0V @ 1.0mA source >4.0V @ 1.4mA source
Output (PWM) V (low) maximum<1.0V Yes Yes — — —
and V (high) minimum >3.9V
Maximum Velocity 2000 mm/s 2000 mm/s — — —
< 1.5 X resolution < .12 X resolution 2% 1% for sensors with 1.5%
Hysteresis +.6 mm +0.004% or 0.15 mm spring return
<4 mm @1 MHz, <0.5 mm @1 MHz,
Resolution — — —
and <1 mm @ 5MHz and <0.1 mm @ 5MHz
+/-0.1% of full stroke +/-0.05% of full stroke
Position Accuracy — — —
or +/- resolution or +/- resolution
Displacement Range 50 mm to 1200 mm 50 mm to 2000 mm — — —
Sensor Life 2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles
Max Sink Current — — 10Ma 9Ma 10Ma
Linearity — — +/- 2.0% Full scale +/- 2.5% Full scale +/- 2.5% Full scale
Short to Ground or Vs Protection Yes Yes Yes Yes Yes
Operating Temperature -40°C to +120°C -40°C to +120°C -40°C to +85°C -40°C to +85°C -40°C to +85°C
Storage Temperature -55°C to +150°C -55°C to +150°C -55°C to +85°C -55°C to +85°C -55°C to +85°C
Vibration 15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)
EMI/RFI 100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity
Stop Strength — — 60Nm — —
Actuation Force — — 1Nm — —
Axial Load — — 1000 N max — —
Radial Load — — 1000 N max — —
Hydraulic Pressure Limits: Continuous/Transient 41,358kPa / 82,717kPa 41,358kPa / 82,717kPa — — —
+/-25kPa when mounted not sealed - must be mounted
Sealing — — +/-35kPa per specifications inside a sealed assembly
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Solenoids
Proven Reliable in the Real World
Wattage (maximum): 14 14 28 28
Proof Pressure (34,465kPa) 345 bar 345 bar 345 bar 345 bar
Burst Pressure (68,931kPa) Over 690 bar Over 690 bar Over 690 bar Over 690 bar
Ambient Temperature Degrees -40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C
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Coils
Proven Reliable in the Real World
Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillar’s tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.
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Switches
Proven Reliable in the Real World
Rocker Switches
Caterpillar’s family of switches offers components such as
the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
Liquid Level Switch The Filter-By-Pass Switch provides information when dirty oil
is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.
Key Switch
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Switches
Proven Reliable in the Real World
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Valves
Proven Reliable in the Real World
Ambient Temperature Degrees -40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C -40°C to 121°C
Wire Class “H” Class for all voltages Yes Yes Yes Yes Yes
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Communications
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Communications
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Communications Electronic
Control Units
Proven Reliable in the Real World
Moisture leakage (Sealant pressure tolerance) +/- 35 kPa against water and water vapor
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™
Pocket Tec
Proven Reliable in the Real World
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™
Pocket Tec
Proven Reliable in the Real World
Operating Characteristics/
Specifications Industrial Marine On-Highway
Totals Stores total time, idle time, Displays trip & lifetime totals Stores mileage, lifetime,
fuel, max. fuel, average load trip, fuel consumption, idle
factor time and load factors
Diagnostics Active and logged Fault and Active and logged Fault and Active and logged Fault
event codes event codes and event codes
Parameters Read & change 27 status Real time engine parameters Read and change 50+
parameters, 13 & proper operation status parameters
programmable config.
parameters, 10 read-only
config. parameters
Maintenance Alerts for maintenance Alerts for maintenance Tracks oil change
schedules based on schedules based on preventative maintenance
engine hours engine hours intervals
Configuration Change engine settings to Change engine settings to Change engine settings to
meet needs meet needs meet needs
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Order the Cat Electronics Product Directory on CD.
Product Directory
©2004 Caterpillar
Printed in USA