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Cold Flow Impor - Effect of Additives To Improving Biodiesel Permomance at Low Temps
Cold Flow Impor - Effect of Additives To Improving Biodiesel Permomance at Low Temps
Evaluation of a novel type of chemistry to improve the Cold Filter Plugging Point of Fatty Acids Methyl Esters
1 Arizona Chemical B.V., European Oleochemicals Research & Development Group, Almere, The Netherlands
Abstract: Using several experimental techniques, such as differential scanning calorimetry (DSC), thermomiscroscopy and
determination of cloud point (CP), pour point (PP) and cold filter plugging point (CFPP), polyamides were tested in fatty
acids methyl esters (FAME) obtained from vegetable oil triglycerides and fossil diesel fuel as a cold flow improver (CFI)
additives. The methyl esters were derived from rapeseed, soybean and palm oil feedstock, and the prototype polyamide
additive was benchmarked against industry standard ethylene vinyl acetate (EVA) additives. The experimental results
showed that the polyamide additive was very effective in the depression of the CP and PP of rapeseed methyl esters (RME).
This work also supports the state of the art knowledge regarding the fact that the effectiveness of CFI additives is decreased
with the blend of esters derived from vegetable oils with higher concentration of saturated fatty acids in the fatty acid profile.
Given that the polyamide CFI additive is formulated in a matrix of free fatty acids (FFA), it possesses unique properties since
it was established that it also provides lubricity and anti-corrosion to ultra low sulphur diesel fuel.
Keywords: biodiesel, cloud point, cold filter plugging point, cold flow improvers, crystallization of saturated fatty acids,
diesel fuel, kinematic viscosity, low temperature properties, methyl esters, polyamides, pour point.
(chains with odd number of carbon atoms) structures life” situation, the Cold Filter Plugging Point (CFPP) was
(Marie, 2005). These considerations are however far created, correlating to the temperature at which a fuel will
from applicable to a common fuel matrix: due to the plug a 45 m filter (similar mesh opening as installed in
complexity and number of different molecular species, vehicles) under standardized injection pressure
crystals are never derived from pure but from material conditions. There are three main methods to improve the
with a broad distribution of carbon chain lengths. A study performance of biodiesel at low temperatures:
showed that the paraffinic material present in diesel winterization blends with fossil diesel and utilization of
fuels, when crystallizes out of solution, is enriched with CFI additives.
the higher molecular weight paraffin with respect to the
composition of the initial mixture (Marie, E. et al, 2004). Winterization
In the case of biodiesel, as the methyl esters are cooled
towards its melting point, the fuel will initially become Winterization is a popular technique used to reduce the
cloudy and upon further cooling, the viscosity will CP of vegetable oils in the food industry and used
increase until reaching complete solidification. There are extensively in the manufacture of salads and other
three main parameters that can be used to evaluate the dressing’s formulations. One common technique for
performance at low temperatures of a fuel: cloud point, industrial winterization of biodiesel is to carefully control
cold filter plugging point and pour point. the refrigeration rate of large storage tanks for a well
defined period of time. Afterwards, the liquid portion is
Cloud Point separated from the partially solidified material that has
settled at the bottom. From a conceptual standpoint, this
The cloud point (CP) is defined as the temperature at procedure could be employed in biodiesel production in
which crystals first appear in the fuel, and the ASTM order to improve the LTP. It has been demonstrated
D2500 is the standard method for this determination. It is experimentally that winterization improves the low
well established that heavy n-alkanes and saturated temperature operatibility of FAME. Winterization
methyl esters are, respectively, responsible for the CP of increases the iodine value, since the remaining species
diesel and biodiesel fuels (Dunn, R.O., 2004). This in the fuel are unsaturated. As a trade-off, the oxidative
transition corresponds to an equilibrium controlled by stability is extensively decreased. Winterization also
kinetics (crystal side) and thermodynamics relationships decreases the cetane number of the winterized fuel
(solvent side), and although initially the crystals are (Dunn, 1997).
submicron in size and invisible to the human eye, as
temperatures drop further, the particles will reach Blends with Fossil Diesel Fuel
approximately 0.5 m in size and the crystals will
become visible and the fuel will appear as turbid. The route of improving the low temperature performance
of a fuel by means of diluting with a second fuel with
Pour Point better LTP is well known and used for many years in the
petrochemical industry. Refiners have obtained fossil
As temperature drops further below the CP, the crystals diesel fuel with excellent performance at low
formed will begin to agglomerate first and form temperatures by blending it with kerosene (aviation fuel).
aggregates afterwards. This eventually leads to complete However, this is a simple remediation solution, since by
solidification, and the fuel, behaving now more like a diluting the fuel with lighter streams, wax-related
solid, is no longer able to flow, i.e., no longer pourable problems can be minimized, but not eliminated. The main
(Dunn, R.O., 1996). This point, measured accordingly to economical issue related with this procedure is the cost
ASTM D97, is defined as the Pour Point (PP), and can penalty that refineries have to accept from displacing
occur with as little as 1.0 to 2.0 weight percent of large volumes of a far more profitable fuel to another
precipitated material. market (Dunn, R.O., 1995). In the same manner as
blending vegetable oil with diesel reduces the viscosity,
Cold Filter Plugging Point blending biodiesel with fossil diesel causes an
enhancement in the LTP of the biodiesel, due to the
As effective measures of the fuel ability to be used in dilution of the fraction of saturated long-chain methyl
“real life” situations, the CP and PP are not acceptable. esters in biodiesel, therefore lowering the CP and PP
Upon closer look, the CP can be considered as a (Johnson, 2004).
“pessimistic” value, since the fuel, even though revealing
some turbidity, is still able to flow freely and no issues Utilization of CFI Additives
are expected to occur to the mechanic components. On
the other hand, the PP is an “over optimistic” value: it is It is known that the crystal morphology and/or growth
more than certain that a fuel that has reached this point, rate is profoundly affected by the presence of impurities
not only will not flow through the fuel injection system, in the system. Some impurities suppress growth while
but most probably already caused severe operational some others stop growth completely in one or more
issues, such as completely plugged fuel lines and engine directions. Some theoretical models have been
shutdown due to fuel starvation. Therefore, due to the established that centre the action of the impurity on
need of having a parameter that correlate well with “real certain crystallographic faces of the structure, and
therefore impurities can also be used to modify the crystals do not grow appreciably (Alkane Crystalization
crystal habit (Kubota, 2001). When impurities are added Theory, 2007). The interaction between the additives and
specifically to produce a well defined and desired the crystals in the fuel may take place either in solution,
morphological effect on the crystalline structure, they are at the surface or inside the crystalline structure, in the
then referred as additives. The concentration at which case of co-crystallization.
the additives will impart an effect varies, depending on
the particular system. An important class of additives is 2. Experimental
so called “tailor-made” additives, which are designed to
interact in a very specific way with selected faces of 2.1 Methods
crystalline materials. These additives are designed to
contain some chemical groups (moieties) that mimic the Cloud/Pour Point Measurements.
solute molecule and are therefore readily adsorbed at The measurements were carried out on a Herzog HCP
growth sites on the crystal surface. Impurities and 852 apparatus. The experimental conditions are
additives operate by binding to growth sites and thereby described on test methods ASTM D2500 and ASTM D97
modifying the crystal growth rate. The overall shape of standards, respectively, for the determination of the CP
the growing crystal is determined by the relative rates of and the PP.
growth of its various faces. The slower the growth rate,
the larger will be the face. The individual crystals faces Cold Filter Plugging Point Measurements.
will also have their own growth-rate dependence on The measurements were carried out on a Herzog HCP
temperature and super saturation (Hatakka, 2006). 842 apparatus. The experimental conditions are
Additives to improve the LTP of fossil diesel fuel have described on test method ASTM D6371.
been used since the 1960´s (Brown, 1990). Despite the
additives companies claiming otherwise, the additives Chromatography Analysis.
used until recently in FAME are not novelty chemical GC-FID on fatty acid composition according to internal
species, but instead adjustments from the historical fossil procedure AQCM022.
diesel CFI additives chemistries (Lopes, 2005). The most
common type of wax crystal modifiers used to enhance Corrosion.
the LTP of diesel is based on ethylene vinyl acetate The corrosion was assessed by the petrochemical
(EVA) copolymer chemistry. Due to the polymerization industry standard NACE TM0172 test method.
flexibility, these compounds can vary in molecular weight
and acetate ratio in order to obtain a polymer specifically Differential Scanning Calorimetry (DSC).
to a given fuel. It is known that the performance of an The measurements were carried out sing a standard
EVA copolymer can be enhanced by blending with a CFI Mettler apparatus. The sample was placed in a 40 µl
additive of different chemistry. Other species, such as aluminum pan (approximately 10 mg sample mass) and
vinyl acetate-fumarate copolymers, styrene-esters the temperature program ran as follows: 25 °C to -65 °C
copolymers, diester-alpha olefin copolymers, malan- with a cooling rate of -5 K/min and -65 °C to 40 °C with
styrene esters and polymethacrylates are also used for two heating rates of +2 and +5 K/min, under an
this porpoise. As mentioned, it has long been established atmosphere of 50 ml/min N2. The calorimeter signal was
that trace amounts of specific impurities can greatly recorded and stored to be used off-line.
affect crystallization. Petroleum companies have
developed specific polymeric additives to both enhance Lubricity.
wax nucleation (to produce many small crystal rather The lubricity parameter was measure by the High
than a few big ones) and slow crystal growth. Based on Frequency Reciprocating Rig (HFRR) method in the
macroscopic evidence, it is generally believed that petrochemical laboratories of the OBR refinery in Poland,
impurities bond preferentially to specific faces on the according to ASTMD6079.The parameter assessed was
growing crystals, inhibiting therefore the growth along the Wear Scar Diameter measured in millimetres.
those faces. Recently, a more complex model has been
proposed, designated by kinetic growth inhibition. It was Thermomicroscopy.
found that the solidification can occur in the form of This type of investigation is excellent for providing the
macroscopic bands (with several hundred micrometers) correlation between morphological changes with the
parallel to the front. In this growth mode, the front thermal effects observed with DSC experiments. The
periodically stops growing, allowing a new front to equipment used was a DSC823e with intracooler and a
nucleate and spread laterally along the arrested front. hot stage (Mettler FP82) with circulating liquid nitrogen for
These bands are controlled by the thermodynamics of cooling. This equipment can operate can operate in the
the process, hence the designation of the effect. As the range from -70°C to +300°C, controlled by a FP80 control
crystallization proceeds, solute is depleted near the front, unit. The samples were placed between glass slides for
and as the sample moves though the gradient, a region the microscope camera. The temperature ranged from
ahead of this depletion zone becomes supersaturated, a +25°C to -60°C with a cooling rate of -5 K/min. The
situation designated as constitutional supercooling. magnification used was of 6.5 times.
However, if a kinetic inhibitor additive is present, the
in the concentration of this additive causes a decrease in An extensive test program was performed to determine
the response. This is completely the opposite to the the best polyamide/TOFA blend ratio, in order to
response of increase in concentration of CFI additives maintain the system in solution and still have a treat rate
known to the art. It was also verified experimentally that not high to dose the right amount of active ingredient,
the EVA copolymer additive gave a linear response in PP i.e., 500 ppm. Based on a polyamide/TOFA ratio of
depression with the increase in concentration. It was 45/55, the treat rate was of 1500 ppm. In the following
surprising to observe that the commercial additive figure are the experimental results obtained from the
required nearly six times the concentration of additive B DSC experiments with neat RME and three experimental
to produce similar PP depressing effect. The following additives.
figure indicates the response in terms of PP depression
with increasing treat rate of RME with additive B and the
commercial additive 1.
0 1000 2000 3000 4000 5000
-10
[Additive]
(ppm)
PP(°C)
-20
1500 ppm
Additive B
-30
-40
Fig. 5- Comparative experimental DSC results with neat RME
Additive B RME Commercial and three AZC experimental additives.
80% SME
800 + AZC´s prototype 1500 1 -2 -6
20% PME Commercial
600 1500 2 -3 -6
Day 0
Additive 2
400 24 h 60% RME - 0 -3 -5 -6
48 h +
200 30% SME AZC´s prototype 1500 -4 -8 -5
+ Commercial
0
10 PME 1500 -4 -26 -5
0 10 20 30 40 PA (w t.%) 50
Additive 2
§
However, given the type of image capture process, the results are not
clearly visible if paste to the body of text of this paper.
vegetable oils with higher concentration of saturated approximately 15 °C. Driven by environmental legislative
material leads both to an increase in the low temperature resolutions, the sulphur content of fossil diesel has been
parameters and a decrease in the response of the fuel increasingly targeted as a parameter to ban. Currently,
additives tested. refineries use very “aggressive” hydro-desulphurization
processes to meet the stringent maximum sulphur
content level (15 ppm in EU). This desulphurization
3.3 Effect of the additive in fossil diesel process, however, also removes aromatic species and
other naturally occurring molecules present on diesel fuel
and responsible for the naturally good lubricity of this
The additive was also evaluated in diesel fuel, the results fuel. Associated with the increasing injection pressures of
presented in the following table: the modern compression-ignition engines (such as the
new common-rail systems), the lower lubricity of this
Table 4– Performance of the additive in ULSD
Ultra Low Sulphur Diesel (ULSD) fuel creates a very fast
wear of the injector’s tips and injector pumps. Given the
Additive CP PP CFPP
(ppm) (°C) (°C) (°C) formulation of the AZC prototype additive, based on
0 -8 -12 -13 TOFA as the carrier solvent, the fossil diesel samples
1500 -8 -27 -12 treated with this additive were evaluated to determine if
there was an increase in the lubricant properties of the
sample.
Analysing the experimental results from the table 4, there Table 6 – Experimental results from the addition of 500 ppm of
is a clear improvement of the PP of the fossil diesel fuel, AZC prototype additive to ULSD
meaning that the ATPA based additive is also able to
Parameter / Method Neat Fuel + AZC Prototype Additive
disrupt the crystal growth and agglomeration of n-
PP (°C) -12 -27
paraffinic material. Based these results, it was expected HFRR (m)
595 340
that, since the additive depresses the PP of biodiesel (EN ISO 12156)
and also of fossil diesel, it should also be effective in NACE (TM0172) C A
well established EVA polymers were able to improve the Knothe, G. (2001). Historical Perspective on Vegetable Oils Based
LTP of blends of SME and PME. Derived from its Diesel Fuels. Illinois: U.S. National Centre for Agricultural Utilization.
composition, the additive introduces unique properties for
Kubota, N. (2001). Effect of Impurities on the Growth Kinetics of
a CFI, namely a remarkable improvement in the lubricity
Crystals. Department of Chemical Engineering, Iwate University , 749-
and in terms of surface protection towards corrosion. 769.
The author acknowledges the excellent work conducted Marie, E. e. (2005). Control of n-alkanes Crystallization by Ethylene
by Mettler-Toledo (M. Zappa, Dr. R. Riesen and K. vynil-Acetate Copolymers. Journal of Colloid and Interface Science ,
Schaap) in terms of the thermo microscopy analysis. The 290-295.
ULSD sample could only be obtained from the diligent
work of Dipl. Eng. Eurico Correia of Galp Energia Marie, E. et al. (2004). Settling of Paraffin Crystals in Cooled Middle
trefinery in Sines. Distillate Fuels. Journal of Colloid and Interfacial Science , 269-274.