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Surface Preparation Standards PDF
Surface Preparation Standards PDF
Your coatings supplier will always designate the degree of surface preparation required for the materials
you are using. The basic standards for preparing metal substrates are a joint effort between the Society
for Protective Coatings (SSPC) and the National Association of Corrosion Engineers International
(NACE).
SSPC-SP12 / NACE 5 Surface Preparation and Cleaning of Steel and Other Hard
Materials by High- and Ultra High- Pressure Water Jetting Prior to Recoating
This standard requires water jetting at high- or ultra high-pressure to prepare a surface for recoating using
pressure above 10,000 psi. Water jetting will not produce a profile; rather, it exposes the original
abrasive-blasted surface profile. Water jetting shall be performed to meet four conditions: WJ-1, WJ-2,
WJ-3, and WJ-4, and a minimum acceptable surface shall have all loose rust, loose mill scale, and loose
coatings uniformly removed.
SSPC-SP12 / NACE 5
Surface Preparation and Cleaning of Steel and Other Hard Materials by
High- and Ultra High- Pressure Water Jetting Prior to Recoating
This standard requires water jetting at high- or ultra high-pressure to prepare a surface for recoating using pressure
above 10,000 psi. Water jetting will not produce a profile; rather, it exposes the original abrasive-blasted surface
profile. The specifier shall use one of the visual surface preparation definitions (WJ-1 to WJ-4) and one of the non-
visual surface preparation definitions (SC-1 to SC-3) to specify the degree of visible and non-visible surface matter to
be removed.
Pressure Categorization
Low-Pressure Water Cleaning (LP WC) High-Pressure Water Cleaning (HP WC)
Cleaning performed at pressures Cleaning performed at pressures
less than 34 Mpa (5,000 psi) from 34 to 70 Mpa (5,000 to 10,000 psi)
High-Pressure Water Jetting (HP WJ) Ultrahigh-Pressure Water Jetting (UHP WJ)
Cleaning performed at pressures Cleaning performed at pressures
from 70 to 170 Mpa (10,000 to 25,000 psi) above 170 Mpa (25,000 psi)
WJ-1 WJ-2
Surface shall be free of all previously existing Surface shall be cleaned to a matte finish with at least
visible rust, coatings, mill scale, and foreign matter and 95% of the surface area free of all previously existing
have a matte metal finish visible residues and the remaining 5% containing only
randomly dispersed stains of rust, coatings, and foreign
matter
WJ-3 WJ-4
Surface shall be cleaned to a matte finish with at least Surface shall have all loose rust, loose mill scale, and
two-thirds of the surface area free of all previously loose coatings uniformly removed
existing visible residues (except mill scale), and the
remaining one-third containing only randomly dispersed
stains of previously existing rust, coatings, and foreign
matter
SC-1 SC-2
Surface shall be free of all detectable levels of Surface shall have less than 7 Pg/cm2 chloride
contaminants as determined using available field test contaminants, less than 10 Pg/cm2 of soluble ferrous ion
equipment with sensitivity approximating laboratory test levels, and less than 17 Pg /cm2 of sulfate contaminants
equipment. For purposes of this standard, contaminants as verified by field or laboratory analysis using reliable,
are water-soluble chlorides, iron-soluble salts, and reproducible test equipment
sulfates
SC-3
Surface shall have less than 50 Pg/cm2 chloride and
sulfate contaminants as verified by field or laboratory analysis
using reliable, reproducible test equipment
SURFACE PREPARATION STANDARDS
SURFACE PREPARATION BY SUBSTRATE
Pre-Finished Metals
Non-Ferrous Metals
Previously Painted
Plastic – PVC/FRP
Stainless Steel
Iron or Steel
Galvanized
Aluminum
Concrete
Surfaces
SSPC-SP1
Solvent Cleaning X X X X X X X X
SSPC-SP2
Hand Tool Cleaning X X
SSPC-SP3
Power Tool Cleaning X X X
SSPC-SP11
Power Tool Cleaning to Bare M etal X
SSPC-SP7/NACE 4
Brush-Off Blast Cleaning X X X X X X X X
SSPC-SP14/NACE 8
Industrial Blast Cleaning X
SSPC-SP6/NACE 3
Commercial Blast Cleaning X
SSPC-SP10/NACE 2
Near-White Blast Cleaning X
SSPC-SP5/NACE 1
White M etal Blast Cleaning X
SSPC-SP12/NACE 5
High- and Ultrahigh-Pressure Water X X X X X
Jetting Prior to Recoating
SSPC-SP13/NACE 6
Surface Preparation of Concrete X
Concrete can also be cleaned and prepared using ASTM D 4260 (Acid Etch – Floors), ASTM D 4258 (Solvent Cleaning),
ASTM D 3359 (To Check Adhesion), and ASTM D 4259 (To Abrade Concrete).