COST ANALYSIS OF DIESEL GENERATOR POWER STATION

Engine model : SXD-MAN 9L21/31

[1] GROSS UNITS GENERATED
a) Generator terminals output kWe 1,456
b) Loading factor % 45.0
c) Running hours per annum hrs 5,400
d) Numbers of DG set sets 1
e) Gross units generated per annum kWh/year 3,538,080

[ 2 ] NET UNITS GENERATED

a) In-house engine auxiliaries per DG
(in case of steam heating system) kWe/set
b) Auxiliaries consumption per annum per plant kWh/year 0
c) Net units generated per annum [ 1-e ] - [ 2-b ] kWh/year 3,538,080

[3] COST
Fuel OF FUEL of DG on furnace oil
consumption
a) at 45% load gr/kWehr 201.6
b) Tolerance (max) % 5.0
c) Generator efficiency % 90.0
d) HFO calorific value KJ/Kg 64050.0
e) benchmark calorific value AT ISO 3046/1 KJ/Kg 42,700.0
f) Fuel consumption per annum per plant tons/year 554.7
g) Cost of furnace oil US$/ton 0
h) Fuel cost per annum US$/year 0
i) Fuel cost per unit (Gross) [ 3-d ] / [ 1-e ] US$/kWehr 0.000
j) Fuel cost per unit (Net) [ 3-d ] / [ 2-c ] US$/kWehr 0.000

[4] COST OF LUBRICATING OIL BY DG SET(S)

a) Lub. Oil consumption of engine gr/kWmhr 2.4
b) Tolerance gr/kWmhr 0.3
c) Generator efficiency % 90
d) Lub. oil consumption of DG set gr/kWehr 3.00
e) Lub. Oil consumption per annum per plant tons/year 10.6
f) Cost of Lub. Oil US$/ton 1,510
g) Lub. Oil cost per annum US$/year 16,030
h) Lub. Oil cost per unit (Gross) [ 4-g ] / [ 1-e ] US$/kWehr 0.005
I) Lub. Oil cost per unit (Net) [4-g ] / [ 2-c ] US$/kWehr 0.005

[5] COST OF LUBRICATING OIL BY PURIFIER DISCHARGE & REPLACEMENT

a) Purifier sludge discharge volume kg/discharge 0.3
b) Discharge timing setting hrs 2
c) Purifier loss per hour kg/hr 0.15
d) Purifier loss per annum per DG Tons/year 0.81
e) Replacement of lub. Oil sump tank per DG Tons/8000hrs 2.184
f) Total loss of lub. Oil by purifier and replacement Tons/year/set 2.2842
g) Total loss of lub. Oil by purifier and replacement Tons/year/plant 2.2842
h) Cost of Lub. Oil US$/ton 1510.2
I) Lub. Oil cost per annum US$/year 3,450
j) Lub. Oil cost per unit (Gross) [ 5-i ] / [ 1-e ] US$/kWehr 0.001
k) Lub. Oil cost per unit (Net) [5-i ] / [ 2-c ] US$/kWehr 0.001
COST ANALYSIS OF DIESEL GENERATOR POWER STATION
Engine model : SXD-MAN 9L21/31
[6] COOLING WATER CONSUMPTION
a) Loss of cooling water (evaporation, discharge etc) Tons/hr/DG
b) Loss of cooling water plant Tons/hr/plant 0.0
c) Loss of cooling water per annum Tons/year 0
d) Cost of cooling water US$/ton
e) Cooling water cost per annum US$/year 0
f) Cooling water cost per unit (Gross) US$/kWehr 0.000
[ 6-e ] / [ 1-e ]
g) Cooling water cost per unit (Net) US$/kWehr 0.000
[ 6-e ] / [ 2-c ]

[7] MAINTENANCE COST

a) Plant maintenance cost US$/set/month
b) Plant maintenance cost per annum US$/set/year 0
c) Spare parts cost per DG for 24000hrs US$/24000hrs
d) Spare parts cost per DG per annum (average) US$/set/year 0
e) Annual maintenance cost [ 7-b ] + [ 7-d ] US$/set/year 0
f) Annual maintenance cost per plant US$/year 0
g) Maintenance cost per unit (Gross) US$/kWehr 0.000
[ 7-f ] / [ 1-e ]
h) Maintenance cost per unit (Gross) US$/kWehr 0.000
[ 7-f ] / [ 2-c ]

[8] OPERATION COST

a) Manager per plant persons
b) Monthly salary of manager US$/person/month
c) Annual salary for manager(s) US$/year 0
d) Workers per plant persons
e) Monthly salary of worker US$/person/month
f) Annual salary for workers US$/year 0
g) Annual man-power cost for operation per plant US$/year 0
h) [ 8-c ] + [ 8-f
Operation ] per unit against Gross
cost US$/kWehr 0.000
[ 8-g ] / [ 1-e ]
I) Operation cost per unit against Net US$/kWehr 0.000
[ 8-g ] / [ 2-c ]
SUMMARY OF RUNNING COST OF FURNACE OIL DG POWER PLANT

A Make of diesel engine SXD-MAN

B Engine model SXD-MAN 9L21/31
C DG set terminals output 1,456 kWe
D Numbers of DG set per plant 1 sets / plant
E Running hours per annum 5,400 hrs / year

[ 1 ] Gross units generated per annum 3,538,080 kWh / year

[ 2 ] Net units generated per annum 3,538,080 kWh / year
after deducting in-house auxiliaries power

[ 3 ] Fuel cost per unit 0.0000 US$ / kWhr

[ 4 ] Lub. Oil cost by DG per unit 0.0045 US$ / kWhr
[ 5 ] Lub. Oil cost by purifier and replacement per unit 0.0010 US$ / kWhr
[ 6 ] Cooling water cost per unit 0.0000 US$ / kWhr
[ 7 ] Maintenance cost average for 24000hrs 0.0000 US$ / kWhr
[ 8 ] Operation cost per unit 0.0000 US$ / kWhr

Comparison with Grid power supply

Total running cost per unit above [ 3 ] to [ 8 ] 0.006 US$ / kWhr