07 Circulating Systems-1

Circulating lubrication systems
Table of contents
Description oil circulation-central lubrication systems ........................................................................... 07-1-10-01
Flow control valve ................................................................................................................................. 07-2-10-01
Flow limiting device .............................................................................................................................. 07-2-20-01
Volume flow control FXE ....................................................................................................................... 07-2-30-01
Table of contents
Gear pumps .......................................................................................................................................... 07-3-10-01
BEKA screw-in throttle
State: 09.14EN
07-0-00-01
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© BEKA 2014 All rights reserved! Subject to alterations!

BAIER + KÖPPEL GmbH + CO
BEKA KG BEETHOVENSTR.
Nederland B.V. 14 Wagenmakerij
POSTFACH 111320 TEL.: +49
tel.9241
+31729-0
168 371 538WEB: www.beka-lube.de
info@beka.nl
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ 4762D-91253 PEGNITZ
AV Zevenbergen FAX: +49fax.
9241+31729-50
168 338E-MAIL:
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Description oil circulation - central lubrication systems
Oil circulating - central lubrication systems are used Progressive system

in all industry sectors e.g. glide- and roller bearing,

sliding way and gear lubrication.
Operation
The volume flow, delivered by a pump unit, can be
distributed to the lubrication points in different ways.
Pump station
Throttle system
The volume flow, delivered by the pump station, is
distributed to the lubrication points via progressive
distributors. The distribution can be done directly by
a progressive distributor at a little number of
lubrication points. Large numbers of lubrication
points requires the distribution via a main distributor
with downstreamed secondary distributors.
Progressive system with flow control valve
Pump station
In many cases, the progressive distributors of the

A common distribution of lubricant onto the
main pressure line are supplied with lubricant via
lubrication points at large volume flows, is the one via
fixed or adjustable flow control valves, which are
fix adjusted throttles. The distribution is also possible
connected parellel. This is done as the possibility of
directly via branched pipe lines, whereas you have to
lubricant distribution via one main progressive
observe, to match the pipe cross-sections and pipe
distributor is only limited due to a large volume flow of
lengths if the parts are not equal. However, please
the pump, number of lubrication points or its
also pay attention to the fact that this way of
distances.
distribution requires a monitoring of the lubrication
When installing the system please observe, that the
volume , which is only possible with a high expense.
delivery pump - gear pumps are mainly used - always
At smaller volume flows, the use of such a distributor
State: 09.14EN
has to return the surplus lubricant back to the

system makes no sense as the throttle cross-
reservoir via a pressure limiting valve.
sections and thus the volume flows at pollution are
The individual distributor groups can be monitored
changing.
for function and min. volume flow exactly and in an
economic way, when installing e.g. a limit stop switch
at the progressive distributors.
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Sectional system At the sectional system, progressive distributors,

and main progressive distributors with
downstreamed secondary distributors are

determined, parallel to the main pressure line via
solenoid valves or via the number of distributor
circulations with following break time in which the
solenoid valves are closed. This systems are also
used as consumption lubrication systems.
Pump station
Pump station
19 13 5
9
12
3
15 14 15 11
6 6 2 10
t M t M
7
16 16
7 1
18 17 17 17
8 8 8 8
The installation of the pump station is done

according to the type and the use of the system.
Apart from the min. installation consisting of: the following devices can be installed in addition:
1. Reservoir 8. Oil drain cock
2. Pump unit 9. Pressure gauge
3. Pressure limiting valve 10. Pump unit for partial flow filter and -cooling with
4. Filter 11. Pressure limiting valve
5. Oil return line connection 12. Partial flow filter
6. Oil filling- and ventilation cover 13. Oil/water or oil/air cooling with control unit
7. Oil level indicator 14. Level switch for oil level monitoring
State: 09.14EN
15. Temperature sensor or controller

16. Oil smoothing and overflow walls in the
reservoir.
17. Heating in order to warm the oil to the
necessary operating temperature
18. Thermo oil tank for the heating up and the
temperature conservation of the cirulating oil.
07-1-10-02
19. Pressure connection (plug valve)

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BAIER + KÖPPEL
BEKA Nederland GmbH + CO KG Wagenmakerij
B.V. BEETHOVENSTR.11 14 POSTFACH tel.1320 TEL.:
+31 168 371 538+49 9241 729-0 WEB: www.beka-lube.de
info@beka.nl
PRÄZISIONSAPPARATEFABRIK 4762 D-91257 PEGNITZ
AV Zevenbergen D-91253 PEGNITZ FAX:
fax. +31 168 338 329+49 9241 729-50 E-MAIL: beka@beka-lube.de
www.beka.nl
Installation and calculation of an oil

circulation - central lubrication system
Create a scheme according to number and order of
lubrication points. The following scheme shows an
example of the BEKA progressive distributor type
SX-4.
V1
15
63
Oil volume 40
(cm³/min)
V4 V5
12 50 12 12 50 12
12 50 12 12 50 12
12 50 12 12 50 12
12 50 12 12 50 12
12 50 12 12 50 12
12 50 12 12 50 12
12 50 12 12 50 12
V2 Drive left Drive right V3

Q = 1 l/min 30
50 + gear bearing 50
63
12 63 12 12 63 12
12
12
12
12
12 30 12 12 30 12
12 30 12 12 30 12
12 30 12 12 30 12
V6 V7
30
30
63
30
30
63
12 30 12 12 30 12
12 30 12 12 30 12
25 30 25 25 30 25
12
12
12
12
63 24 25 63 25
Con-rod and Con-rod Con-rod Con-rod and
metal holder drive left right metal holder drive
left right
V8
Cylinder for balance 2,7 cm³/min 50 Cylinder for balance 2,7 cm³/min
M Balance left 2,7 cm³/min
10
Balance right 2,7 cm³/min
10
10
50
Con-rod 13 cm³/min 50 Con-rod 13 cm³/min
50
The volume flow which is delivered by the pump, is In this example, the pump of the pump station has a
distributed by the main progressive distributor to the volume flow of 1 l/min. The volume flows to the
secondary distributors, respectively by the individual lubrication points have to be calculated.
secondary distributors to the lubrication points in Please also observe that the output of lubricant at
relation to the distributor code numbers. In order to progressive distributors types SX-4 is carried out at
monitor the function of the oil circulating system and the outlet in front of the metering element (see
the hose lines for rupture simultaneously, the arrows).
distributor cycles of the secondary distributors V6
and V7 are electronically evaluated by means of an
installed proximity switch. Due to the fact that the
State: 09.14EN
monitored progressive distributors are in third

generation, the number of distributor strokes can be
reduced by 50 % of the theoretical stroke number
because of the counterpressure at the lubrication
points. This has to be considered when adjusting the
monitoring precision.
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Calculation of lubricant volumes at the outlets 1...X of V1

Q [cm³/min] x ki
Formula qi V1 (1...X) [cm³/min] = ———————
S ki
Calculation at the outlets to the progressive distributors V2 ... V5 + V8:

1000 [cm³/min] x 63
qi to V2 + V3 [cm³/min] = ————————————————— = 267 cm³/min
(S ki = 15 + 15 + 63 + 63 + 40 + 40) = 236
1000 [cm³/min] x 40
qi to V4 + V5 [cm³/min] = ————————————————— = 170 cm³/min
(S ki = 15 + 15 + 63 + 63 + 40 + 40) = 236
1000 [cm³/min] x 2 x 15
qi to V8 [cm³/min] = ————————————————— = 127 cm³/min
(S ki = 15 + 15 + 63 + 63 + 40 + 40) = 236
Calculation at the outlets of the progressive distributor V3:

267 [cm³/min] x 2 x 63
qi to V6 [cm³/min] = ————————————— = 50 cm³/min
(S ki = 4 x 63 + 14 x 30) = 672
267 [cm³/min] x 30
qi outlet ki 30 [cm³/min] = ————————————— = 12 cm³/min
(S ki = 4 x 63 + 14 x 30) = 672
267 [cm³/min] x 2 x 30
qi outlet ki 2 x 30 [cm³/min] = ————————————— = 24 cm³/min
(S ki = 4 x 63 + 14 x 30) = 672
267 [cm³/min] x 63
qi outlet ki 63 [cm³/min] = ————————————— = 25 cm³/min
(S ki = 4 x 63 + 14 x 30) = 672
The calculation for further progressive distributors is done in the same way.
Calculation of the theoretical stroke number of the progressive distributor

Q V6 [cm³/min]
Formula hi V6 + V7 [min-1] = ———————
S qi [cm³]
50 [cm³/min]
hi V6 + V7 [min-1] = ———————————————— = 20 strokes/min
(S qi = 4 x 0,3 + 2 x 0,63) = 2,46 [cm³]
State: 09.14EN
ki = Metering code at outlet “i”

vi = Metering volume at outlet “i” (cm³)
qi = ejected lubricant volume at outlet “i” (cm³/min)
Q = supplied lubricant volume to the progressive distributor (cm³/min)
hi = number of distributor strokes (min-1)
V1...X = Progressive distributor no. 1 ... X
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Pump station Supplementary to this, the following flow speeds

must not be exceed:

The dimensioning of reservoir and version of the Operating pressure to 25 bar = 3 m/s
pump station has to be brought into line with the to 50 bar = 4 m/s
existing conditions and operating requests. to 100 bar = 5 m/s
In general you can, regarding the reservoir volume, > 100 bar = 7 m/s
start from the assumption, that the oil is circulated 3x
per hour and that there is enough reserve to collect Layout sufficiently dimensioned pipe lines with the
the oil which is in the machine, and will flow back necessary gradient for the oil return into the
after the machine’s standstill. reservoir, in order to prevent a back draft and
Define the pump’s capacity so, that the loss of overflow of bearings and chambers in the machine.
pressure resulting from pipe lines, distributor Return lines, whose oil has to flow back by own
systems and counterpressure, overcomes at the gradient, must not be filled completely.
lubrication points. The oil flows on the surface, with the highest speed.
Provide a sufficient volume flow reserve at oil The flow speed reduces at the tube wall. Ensure a
circulating systems with throttle distributors and flow sufficient air supply.
control valves.
In order to ensure a safe operation of oil circulation We recommend the following forumla for the return
systems with lubricant supply via throttle- or flow line calculation:
control valves, a part of the delivered volume flow 188 x n [mm²/s] x Q [l/min] x r [kg/m³]
has to be returned to the reservoir via a pressure G [sin a] = ————————————————
d4 [mm] x 1000
limiting valve. That is done to maintain a constant
pressure in the main line. 188 x n [mm²/s] x Q [l/min] x r [kg/m³]
G [%] = ————————————————
The volume flow reserve should be at approx. d4 [mm] x 10
10 - 20 % at max. operating temperature. In order to
d = pipe nominal width (mm)
avoid cavitation, observe the min. permissible
n = kinematic viscosity (mm²/s)
pressure at the pump’s suction connection. In
l = pipe length (m)
general the min. permissible pressure is at 0,7 bar
Q = volume flow of pump (l/min)
absolute. Furthermore, the flow speed of 1,5 m/sec
p = pressure at pump’s suction side (m Ws)
in the suction line must not be exceed.
h = suction height (m)
r = density of pressure liquid (kg/m³)
Approximation formula for the pressure calculation
G = pipe gradient
at the suction connection under consideration of
suction height and oil viscosity (without loss of
throttle by quarter bend).
n [mm²/s] x l [m] x Q [l/min] x r [kg/m³]

d [mm] = 2,87 x 4 ———————————————— Viscosity at operating temperature
(p [m Ws] - h [m] x 10³
Technical data sheets for oils include, as a rule,
State: 09.14EN
Pipe lines details about the kinematic viscosity at 40 and

Apart from the pressure drop by the distributor 100 °C. When calculating the pipe lines but also
system (flow control valves, progressive distributors when determining pressure drop in the distributor
etc.) also the one of the pipe lines has to be system (progressive distributors etc.), the kinematic
observed. viscosity which occurs at operating temperature has
to be used. The following viscosity temperature
07-1-10-05
Formula for calculating the pipe cross-section: sheet is for determining the viscosity for every oil at
all operating temperatures, if the line for an oil with 2
6,79 x n [mm²/s] x l [m] x Q [l/min] x r [kg/m³]
d [mm] = 4
——————————————————— known viscosity details is extended over both
p [bar] x 10³
directions.
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Viscosity - Temperature - Sheet

-50 -45 -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 50 60 70 80 90 100 110 120 130 140 150
2.000.000
1.000.000
500.000
300.000
200.000
100.000
70.000
50.000
30.000
20.000
10.000
7.000
5.000
4.000
3.000
2.000
1.500
1.000
700
500
400
300
200
150
Kinematic viscosity (mm²/sec)
100
80
70
60
50
40
30
25
20
18
16
14
12
11
10
9
8
7
4
3,5
State: 09.14EN
3
2,7
-50 -45 -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 50 60 70 80 90 100 110 120 130 140 150
Temperature (°C)
Example: Oil ISO VG 68

Specification: viscosity at 40 °C according to technical data sheet: 68 mm²/s
07-1-10-06
Specification: viscosity at 100 °C according to technical data sheet: 8,6 mm²/s

Result: viscosity at 0 °C according to diagram: 1.080 mm²/s
Annotation: beside the details fo the kinematic viscosity in mm²/s also the description centistokes (cSt) is common.
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Accessories
Flow control valve
Use Symbol according to DIN ISO 1219

The flow control valve supplies e.g. cylinders in
hydraulic systems and friction points in central
A B
lubrication systems with an adjustable oil volume
flow, which is not depending on pressure fluctuations
and is mostly viscosity independent.
The volume flow can be adjusted at a knurled Technical data
thumbscrew with fine regulation. Please observe the Range of operating pressure: 10 to 250 bar
diagrams on the next page. The adjustment screw is Pressure loss (Dp): 7 bar
Accessories
secured against unauthorized adjustment by a Medium: oil on synth. and mineral base
protection cap, which can be provided with a lead Viscosity range: 10 to 1000 mm²/s
seal. Volume flow range: 0,1 to 8 l/min
A new regulation system makes self-cleaning of the Temperature range: 0 °C to 60 °C
throttle system also for smallest adjustable volume Installation position: optional
flows possible. The system of pressure regulators Material: steel, barnished
and comparator throttles even can purify itself when Weight (without control): 1,650 kg
washed up particles are bigger than the cross Scope of delivery: with screws DIN 912 M6x65
section of the throttle.
Dimensional drawing
127,5 with volume flow control 72
PG 11
38
89,5 (without control)

55
Protection cap
40
AF 24
Dummy plate Ø6
(without control)
22 28
A B
State: 09.14EN
Set screw
BAIER + KÖPPEL
V = 0,030 - 8,000 l/min
Zentralschmiertechnik
Stromregelventil
D-91253 Pegnit z
Pmax = 250 bar
BEKA
4060.01.01
6
32
45
4
0
2
4
6
Ø 6,3
07-2-10-01
38
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Accessories
Flow control valve
Order key for type 4060* 4060 11 01

Type number 4060*
Code 4060
Volume flow control without with, measurement volume 1,2 cm³/r (standard)
Code 01 11
Design 01
Code 01
* See order information for connection plate with plug-in sieve at the respective progressive distributor (SXW-1 resp. SXW-2)
Accessories
Volume flow diagram 1, lower adjustment range

0,8
74 cSt
0,7 34 cSt
0,6 150 cSt
0,5
Volume flow [l/min]
200 cSt
0,4
0,3 360 cSt
0,2
0,1
0,0
0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0
Opening at the adjustment screw
Volume flow diagramm 2, total adjustment range
8,0
34 cSt
7,0
150 cSt
6,0
200 cSt
5,0
Volume flow [l/min]
4,0
State: 09.14EN
360 cSt
3,0
2,0
1,0
07-2-10-02
0,0
0 1 2 4 35 6 7 8 9 10
Opening at the adjustment screw
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These curves show the measurement values of the viscosity in mm²/s (cSt) with mineral oils at test temperature.
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Accessories
Flow control valve
Valve plate (separate)

Use
For flanging flow control valves.
Dimensional drawing, one outlet, with plug-in sieve (Model 1)
72
100 30 approx. 40
Accessories
76 12 Extention
measure
Ø 8,4
B
20
80
A B A
30
G 1/4 Sleeve for plug-in 26 15

sieve, AF 27
52 23 30 55
Dimensional drawing, without plug-in sieve (model 2)

L1
9 L 2 = L1 - 18
19
60
G 3/8
Ø 11
B B B
100
G 1/2
A A A
50
32
46 46 25,5
State: 09.14EN
39 55
L 1 = 46 + 46 x number of outlets
Order-number valve plate Technical data
Mod. Plug-in sieve (mm) Code 4061 xx xx Material: aluminium
1 MW* 0,1 01 Scope of delivery: valve plate,
1 MW* 0,3 03 sealing ring (NBR),
07-2-10-03
2 without plug-in sieve 02 plug-in sieve (only at model 1)

Mod No. of outlets Code
Weight (without control unit) model 1: 0,70 kg
1 1 01
Basic weight at model 2: 0,50 kg
2 2 to 10 02 bis 10
Excess weight from 1. outlet, p. outlet: 0,25 kg
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Accessories
Flow control valve
Dummy element
Use
For assembly on the connecting plate instead of
the flow control valve.
Dimensional drawing
Accessories
45
75 55
Order-number Technical data

Dummy element: 40600000 Material: aluminium
Weight: 0,45 kg
Scope of delivery: with screws DIN 912 - M6x65
State: 09.14EN
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Accessories
Flow limiting device
Use Symbol according to DIN ISO 1219

Flow limiting devices are primarily used in oil
circulating systems for the supply of friction points.
A B
The volume flow rate can be adjusted stepwise by

changing the various orifice disks at the range of 0,1
to 9,0 l/min. Technical data
The simple exchange of the orifice disks enable a Operating pressure without add-ons: 5 to 200 bar
subsequent change of the flow rate values, also at Operating pressure with signal transmitter:
Accessories
the machine. The special adjusting unit causes that 5 bis 85 bar
the volume flow rate is constantly independent Necessary differential pressure
from pressure and viscosity. between inlet and outlet: ³ 5 bar
Lubricant: oils on synthetic and mineral base
BEKA flow limiting devices can directly be installed Operating viscosity: 20 to 600 mm²/s
in front of progressive distributors of the types Ambient and lubricant temperature:
SXW-1 and SXW-2, by means of a connection (Pay attention to operating viscosity!)
plate with plug-in sieve. Different base plates for without add-on 0 to 100 °C
the installation of up to 6 flow limiting devices are with signal transmitter 0 to 90 °C
listed in the accessories. Installation position: optional
Housing material: aluminium anodized
The electric monitoring of the volume flow rate at Protection class: with signal transmitter IP 67
the flow limiting device is done via a proximity Weight (standard model): 386,4 g
switch. If the volume flow rate falls below the value Scope of delivery:
of approx. 70 %, a malfunction signal is send. The with fastening screws DIN 912 - M6x45
installation can be done subsequently.
Please take into account a reserve capacity of

approx. 20 % above the theoretical flow rate
values as well as a pressure differential in front
and after the flow limiting device of approx. 5 bar.
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Accessories

Standard model (without monitoring)
70
Order-no.: see FAZ04629_00
40 Flow limiting device

with signal transmitter
Order-no.: see FAZ04630_00
Accessories
Dummy element
Order-no.: 40600000
FAZ04628-00
32
70
Base plate
1 to 6 places, without sieve;
30
see order-no. and dimensions

on the next pages
1
2
let
46 G 1/2 in
3
Cu-sealing ring A (s G 3/ 4
8 ou
B(se ee nex tl
DIN 7603 - 17x21x1,5 e ne t pag et
Order-no.: 090760301711 xt pa es) Numbering of
ges)
outlets
Screw plug
DIN 908 - G 3/8
Order-no.: 090090800713
Order key for flow limiting device with base plate type-no. 4367
e.g.: 4367 GE12L GE08L 110SG 120K 000 180K 200K 000
Type-.no. Outlet 1* Outlet 2* Outlet 3* Outlet 4* Outlet 5* Outlet 6*
Inlet- Outlet- Volume flow Orifice disk-Ø Code Moni-

State: 09.14EN
fitting (l/min)*** (mm) toring

G1/2 (w/o) G3/8 (w/o) - Dummy element** 000 -
GE06L 40600000
GE08L K = no
GE10L Codes see table
GE12L Orifice disk Ø and flow rate values SG =
GE15L signal trans.
GE18L * Numbering of outlets see drawing of base plate
07-2-20-02
GE22L - ** Outlets at dummy elements are equipped with screw plugs

*** further orifice disks-Ø on demand
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Accessories
Standard model with signal transmitter

(without monitoring)
51 Inlet 51 Inlet
28 10 28
M12x1
A/F 30
32
32
45
45
Ø
Ø
9
Accessories
70 Outlet 70 Outlet
112,5 ca. 60
40
40
Screw
Orifice
FAZ04630-00
FAZ04630-00
O-ring
11
11
M6 2x O-ring M6 2x O-ring
38 38
Switch position 1
at blocked nozzle 4 green
-3
yel.
Normal position / 1
go position +1
4 outlet
4
Trouble position at 1
pressure/ volume deficit 4
Order key for flow limiting device without base plate type-no. 4365
4365 01 110 000
Type number 4365
Code 4365
Monitoring without with signal transm. 24 V
Code 01 02
Orifice disk Ø (mm) see table orifice disk-Ø (next page)
Code see table orifice disk-Ø (next page)
State: 09.14EN
Special models
Order key for spare part orifice disk* acc. to F4365/05-00 F4365/05-00 110
Article number* F4365/05-00
Code F4365/05-00
07-2-20-03
Orifice disk Ø (mm) see table orifice disk-Ø (next page)

Code see table orifice disk-Ø (next page)
*For a replacement orifice disk, please order also an o-ring, order no. 09037710031641
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Accessories
Table volume flow and orifice disks-Ø

for order key series-no. 4367, 4365 or article-no. F4365/05-00 orifice disk-Ø
Flow Orifice-Ø * Code Flow Orifice-Ø * Code

(l/min)** (mm) (l/min)** (mm)
0,11 0,40 040 2,95 1,85 185
0,15 0,45 045 3,12 1,90 190
0,19 0,50 050 3,29 1,95 195
0,23 0,55 055 3,46 2,00 200
0,28 0,60 060 3,64 2,05 205
Accessories
0,33 0,65 065 3,82 2,10 210

0,39 0,70 070 4,01 2,15 215
0,45 0,75 075 4,21 2,20 220
0,51 0,80 080 4,40 2,25 225
0,59 0,85 085 4,61 2,30 230
0,66 0,90 090 4,81 2,35 235
0,74 0,95 095 5,02 2,40 240
0,82 1,00 100 5,24 2,45 245
0,91 1,05 105 5,46 2,50 250
1,01 1,10 110 5,68 2,55 255
1,10 1,15 115 5,91 2,60 260
1,21 1,20 120 6,15 2,65 265
1,31 1,25 125 6,38 2,70 270
1,42 1,30 130 6,63 2,75 275
1,54 1,35 135 6,88 2,80 280
1,66 1,40 140 7,13 2,85 285
1,79 1,45 145 7,38 2,90 290
1,92 1,50 150 7,64 2,95 295
2,05 1,55 155 7,91 3,00 300
2,19 1,60 160 8,18 3,05 305
2,33 1,65 165 8,45 3,10 310
2,48 1,70 170 8,73 3,15 315
2,63 1,75 175 9,02 3,20 320
2,79 1,80 180 * other orifice-Ø on demand
** values are valid at an operating viscosity of 300 mm²/s
Diagram
3,2
3,0
2,8
Orifice diameter (mm)
2,6
2,4
2,2
State: 09.14EN
2,0
1,8
1,6
1,4
1,2
1,0
0,8
0,6
07-2-20-04
0,4
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5
Volume flow at operating viscosity300 mm²/s (l/min)

1090200396

BAIER + KÖPPEL
info@beka.nl
www.beka.nl
Accessories
Base plate 1 to 6-outlets without plug-in sieve
46 x number of outlets (= 46 to 276) 30

46 15
G 1/2 inlet
20,5
19
32
40,5
42
Accessories
70
4
8,
Ø
Ø
15
32 G 3/8 outlet
A ± 0,2
B
Dimensions table and oder-no.

Base plate 1 to 6 outlets without plug-in sieve
No. of outlets / flow limiting device 1 2 3 4 5 6

Dim. A ± 0,2 (mm) 74 120 166 212 258 304
Dim. B (mm) 92 138 184 230 276 322
Order-no.: F4365/12-00...* 001 002 003 004 005 006
* Order example: F4365/12-00 004 (= basic plate 4-outlets)
Valve plate, one outlet with plug-in sieve

Order-no.: 40610101
30
Sleeve for
8,
4
plug-in sieve, AF 27
B
80
20
A B
26
State: 09.14EN
12 G 1/4 15
25 52 30 40
88
100 29 approx. 40
Extension
dimension
07-2-20-05
1090200396

tel.9241
+31729-0
info@beka.nl
9241+31729-50
168 338E-MAIL:
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Accessories
Connection plate for progressive distributor SXW-1 or SXW-2
Inlet G 1/4 (SXW-1)

G 1/2 (SXW-2)
40
Sleeve for plug-in
sieve, AF 27
A B
Accessories
E
D
C
A
F
ca. 40 ca. 29 B Progressive distributor
Extension Pressure measuring
dimension connection G 1/4
Dim. (mm) SXW-1: A = 35,5; B = 105; C = 27; D = 30; E = 55; F = 60

SXW-2: A = 44; B = 115; C = 28; D = 33; E = 49,5; F = 80
Conn. plate w. plug-in sieve Order-no. Spare parts Order-no.

for distributor (mm) plug-in sieve (mm)
SXW-1 MW* 0,1 40620303 MW* 0,1 04410057
SXW-1 MW* 0,3 40620304 MW* 0,3 04410064
SXW-2 MW* 0,1 40620403 * MW = Maschenweite - mesh size
SXW-2 MW* 0,3 40620404
* MW = mesh size
State: 09.14EN
07-2-20-06
1090200396

BAIER + KÖPPEL
info@beka.nl
www.beka.nl
Accessories
Volume flow control FXE
Use Symbol and connection

The control serves for the electronic monitoring of 1
2
+
volume flows in central lubrication systems.
3
Two meshing gear wheels are rotated by the passing -
through medium.An electric signal is given with each
revolution of the gear wheels. The signal transmitter
operates semiconductor-controlled, touch- and
contact free. The pulses are in a pulse duty ratio of
1:1 per gear wheel revolution.
Accessories
Technical data
Dimensional drawing Operating pressure max.: 250 bar
Medium: mineral oil
Viscosity range: 20 to 1000 mm²/s
B approx. 38 Volume flow range: 0,05 to 12 (8) l/min
Chamber volume: 1,2 cm³/ revolution
Measurement volume: 1,2 cm³
Flow direction: optional
Installation position: optional
H
Voltage: 24 (16...30) V DC
Operating current damped: 30 mA
Operating current undamped: 2,9 mA
Switching current max.: 80 mA
=
H1
Frequency max.: 100 Hz

=
Temperature range: -10 to 60 °C

R Weight: see table
Ød Connecting plate Material: see table
Table sizes, weights and material

Dimensions (mm) FXE 250
B 54
PNP
L2
L1
B1 45
B2 60
L 45
L1 58
B1 L2 70
H 52
B2
H1 30
R G 1/4
Ød 6,3
State: 09.14EN
See the next pages for order data
Weight (kg)
Control 0,70
Connecting plate 0,85
Material
Control housing St
07-2-30-01
Cover Al
Connecting plate St
1090200396

tel.9241
+31729-0
info@beka.nl
9241+31729-50
168 338E-MAIL:
www.beka.nl
Accessories
Volume flow control FXE
Note
The volume flow control FXE 250 can also be
attached directly to the flow control valves, see
order-no. of flow control valve (4060...).
Identification
Measurement volume 1,2 cm³,
Transducer sensor: PNP 2
Accessories
The controls’ sensors are sustained short-circuit

proof, reverse connect protected and overload
proof.
Order-key for type number 4063, 4064 4063 12 1 0 2

Type number 4063 = volume flow control 4064 = only connecting plate
Code 4063 4064
Measur. volume (cm³/r) 1,2 (type 4063) type 4064
Code 12 00
Operating pressure (bar) 250 630
Code 1 2
Material standard (see description)
Code 0
Connecting plate without with, connection G 1/4 (FXE 250) with, connection G 1/2 (FXE 630)
Code 0 2 4
State: 09.14EN
07-2-30-02
1090200396

BAIER + KÖPPEL
info@beka.nl
www.beka.nl

07 Circulating Systems-1

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07 Circulating Systems-1

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Circulating lubrication systems

Description oil circulation-central lubrication systems ........................................................................... 07-1-10-01

Flow control valve ................................................................................................................................. 07-2-10-01

Flow limiting device .............................................................................................................................. 07-2-20-01

Volume flow control FXE ....................................................................................................................... 07-2-30-01

BEKA screw-in throttle

© BEKA 2014 All rights reserved! Subject to alterations!

Description oil circulation - central lubrication systems

Oil circulating - central lubrication systems are used Progressive system

Circulating lubrication systems

Progressive system with flow control valve

In many cases, the progressive distributors of the

has to return the surplus lubricant back to the

© BEKA 2014 All rights reserved! Subject to alterations!

Description oil circulation - central lubrication systems

Sectional system At the sectional system, progressive distributors,

downstreamed secondary distributors are

The installation of the pump station is done

15. Temperature sensor or controller

19. Pressure connection (plug valve)

Subject to alterations! © BEKA 2014 All rights reserved!

Description oil circulation - central lubrication systems

Installation and calculation of an oil

Circulating lubrication systems

V2 Drive left Drive right V3

monitored progressive distributors are in third

© BEKA 2014 All rights reserved! Subject to alterations!

Description oil circulation - central lubrication systems

Calculation of lubricant volumes at the outlets 1...X of V1

Calculation at the outlets to the progressive distributors V2 ... V5 + V8:

Calculation at the outlets of the progressive distributor V3:

Calculation of the theoretical stroke number of the progressive distributor

ki = Metering code at outlet “i”

Subject to alterations! © BEKA 2014 All rights reserved!

Description oil circulation - central lubrication systems

Pump station Supplementary to this, the following flow speeds

Circulating lubrication systems

n [mm²/s] x l [m] x Q [l/min] x r [kg/m³]

Pipe lines details about the kinematic viscosity at 40 and

© BEKA 2014 All rights reserved! Subject to alterations!

Description oil circulation - central lubrication systems

Viscosity - Temperature - Sheet

Example: Oil ISO VG 68

Specification: viscosity at 100 °C according to technical data sheet: 8,6 mm²/s

Subject to alterations! © BEKA 2014 All rights reserved!

Use Symbol according to DIN ISO 1219

127,5 with volume flow control 72

89,5 (without control)

© BEKA 2014 All rights reserved! Subject to alterations!

Order key for type 4060* 4060 11 01

Volume flow diagram 1, lower adjustment range

0,6 150 cSt

0,3 360 cSt

Valve plate (separate)

G 1/4 Sleeve for plug-in 26 15

Dimensional drawing, without plug-in sieve (model 2)

2 without plug-in sieve 02 plug-in sieve (only at model 1)

* MW = Maschenweite - mesh size

Order-number Technical data

Subject to alterations! © BEKA 2014 All rights reserved!

Use Symbol according to DIN ISO 1219

The volume flow rate can be adjusted stepwise by

Please take into account a reserve capacity of

© BEKA 2014 All rights reserved! Subject to alterations!