The Erp Directive 2009/125/EC KEY FACTS: REGULATIONS 327/2011 640/2009

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THE ErP DIRECTIVE

2009/125/EC KEY FACTS


» REGULATIONS 327/2011
640/2009

ErP 2015
2015

www.flaktwoods.co.uk/erp - Version 2.0


2 OBJECTIVES KEY POINTS 3

ErP DIRECTIVE - OBJECTIVES ErP DIRECTIVE - KEY POINTS


“ErP” stands for “Energy related Products”. The associated Fans are rated taking into account the combined motor Dual Use and Dedicated Smoke Exhaust Fans Fans Fitted Within Other Products
Directive supports the aims of the EU Climate and Energy and impeller efficiency to give an FMEG rating (Fan Motor Where Smoke extract fans are used ONLY when an Regulation 327/2011 for fans was produced under lot 11
Package by encouraging the use of environmentally friendly Efficiency Grade) - also referred to as “N” grade, which is emergency condition exists, then they do not need to during the implementation of the ErP directive. An
designs (“Eco design”), in order to reduce greenhouse gas then checked against the minimum pass grades stated comply with the ErP regulation. If however, fans are “dual additional product group for ventilation units is being
emissions by 20%, whilst also increasing the use of within the 327/2011 regulation (see table 1 on page 4) use” and are designed to provide normal ventilation and addressed under lot 6. In the same way that electric
renewable energy sources within the EEA (up to 20%) by and used to determine if the complete product meets the short-term emergency Smoke Extraction, then these fans motors installed into fans must comply with Regulation
2020. target efficiency to enable it to be sold and used within do need to comply, but can have additional grade 640/2009, then fans that are used within other ventilation
the EEA. On the 1st January 2015 the second efficiency tier allowances applied to compensate for the increased products must still comply with regulation 327/2011.
However, the main focus of the ErP directive is to increase came into effect. 2013 targets are shown for reference. running clearances (impeller tip gaps) required in such
product energy efficiencies by 20%. This ethos is also known Manufacturers are legally required to ensure that their products.

+
as the “20-20-20” target. Although the ErP Directive only products comply with this legislation.
applies within the EEA, others often adopt European
legislation as best practice, especially as the Directive is
based upon the internationally recognised climate change
agreement, the Kyoto Protocol.

For this reason, within the main ErP Directive 2009/125/EC,


applicable standards have been developed for each specific ErP Compliant Product Identification As further Lots are issued, products will have to comply
product group for use within the EEA. For fans, the Products that do not meet their required FMEG rating will with multiple requirements, i.e. the fan inside a box fan
Commission’s regulation (EU) 327/2011 (also known as lot 11), therefore not be ErP compliant, which in turn means that unit will have to comply with Lot 11, whilst the complete
applies. Electric motors and their construction are covered a CE mark cannot be affixed to them. The CE Mark is a unit will also have to comply with Lot 6.
separately by Regulation 640/2009. legal requirement for products sold into the EEA. When the first tier was applied (as from 1st January 2013)
the target grade could be reduced by 10% Replacement of Non Compliant Fans
Non-compliant products cannot be sold as replacements

20% LESS
ErP 2013 = FMEG target x 0.9 into building service type applications.
CO
However, when the second tier was enforced on the 1st The only circumstance where a non-compliant product
For products which comply, there is a legal requirement to January 2015 the increased target grade can now only be can be supplied within the EEA is where spare parts are
affix a label which shows 5 key pieces of ErP related reduced by 5% being provided for a fan that was originally shipped before
Products Affected information, the FMEG N grade, the measurement category, 1st January 2015.
There are some exceptions, but most energy using the efficiency category and the overall efficiency of the ErP 2015 = FMEG target x 0.95
products will be affected by this ErP Directive. Electric product at its optimum energy efficiency point and if In such a case, it is possible to supply spare parts
motors are of specific interest to fan manufacturers as applicable, confirmation that the calculation of fan Fans integrated into kitchen hoods also get a required to affect a repair. The only exception however is
these are core to all ventilation products. Regulation efficiency is based on the use of an Inverter (VSD). In dispensation by way of increasing the threshold input spare impellers, which cannot be supplied as
640/2009, which sets the minimum efficiency addition, the range of compliant impeller pitch angles will be power from 125W to 280W. non-compliant variants.
requirements for electric motors, came into effect on 16th stated.
June 2011 and related to electric motors rated between This allowance does not apply to general kitchen If a replacement impeller is required for a fan supplied
0.75kW and 375kW. Although products which are ErP compliant will of course applications, as the fan must be an integral part of the before 1st January 2015, then the customer should instead
display a CE mark, Flakt Woods products will also display a hood itself. purchase a new and fully compliant fan.
On 1st January 2015, efficiency targets for electric motors distinctive “ErP compliant” logo to help customers identify
were increased. Revised efficiency grades (as detailed compliant products. This logo will also be used in all relevant
below) apply to an amended IEC output rating range of marketing material, selection tools, and packaging to assist
between 7.5kW and 375kW inclusive. in positive identification of compliant products. FLÄKT WOODS SELECTION SOFTWARE
Although regulation 640/2009 does not apply to Regulation Exemptions and Allowances
airstream rated motors (which is our standard), where IEC Some fans which are designed to be used in particularly
As the Fläkt Woods Fan Selector checks
power rated motors are used (within bifurcated fans for hazardous conditions are not required to comply with this
ErP Compliance…… Automatically … you can select
example) it is a legal requirement to use IE3 motors, or directive. ATEX fans, high temperature fans
products with confidence
IE2 motors with a variable speed drive. Where airstream (operating continuously at temperatures above 100°C) or
rated motors are used, IE2 or even IE1 efficiency grade Smoke Extract fans designed for single emergency use
motors can be used as long as the combined fan and operation are the most common exemptions. FMEG ratings and “N” grades are calculated and
motor efficiency is greater than that defined within the fan displayed for each product
regulation 327/2011.

Regulation 327/2011 Requirements Energy usage, Running Costs and SFP values
All fan products incorporating motors which have an are also calculated and displayed for each
electrical input power of between 125W and 500kW are selected product
within the scope of this regulation.
4 TARGETS TARGETS 5

ErP DIRECTIVE - TARGETS ErP DIRECTIVE - KEY POINTS


Table 1 Enforcement Date and Impact Table 2 – 2015 ErP Targets
As mentioned previously, the second tier of Regulation
125 W - 500 kW Efficiency N Grade 327/2011 came into effect on 1st January 2015, but how Measurement
category
Efficiency
category Power range
Efficiency
Fan types Target energy efficiency grade
Fan Type Test Category 2013 2015
(static or P in kW
will this impact upon manufacturers and consumers of (A-D) total)
(N)

Energy related Products?


0.125 < P < 10 η target = 2.74 . ln(P) – 6.33 + N

B - OPEN INLET AND DUCTED OUTLET A, C static 40

Regulation 327/2011 states that products that are placed 10 < P < 500 η target = 0.78 . ln(P) – 1.88 + N
Axial fan
on the market, or put into service, after this date must 0.125 < P < 10 η target = 2.74 . ln(P) – 6.33 + N

ErP ErP be compliant. To place a product onto the market it must B, D total
10 < P < 500 η target = 0.78 . ln(P) – 1.88 + N
58

Cased Axial 50 58 either be physically handed over or the transfer of


Axial 0.125 < P < 10 η target = 2.74 . ln(P) – 6.33 + N
Impeller ownership must have taken place. Centrifugal A, C static 44
forward 10 < P < 500 η target = 0.78 . ln(P) – 1.88 + N
curved fan

A product has not been placed on the market if it is held and centrifugal
radial 0.125 < P < 10 η target = 2.74 . ln(P) – 6.33 + N
bladed fan
in stock by the manufacturer. If a subsequent alteration B, D total
10 < P < 500 η target = 0.78 . ln(P) – 1.88 + N
49

is made to a product after 1st January 2015, it will have


Centrifugal 0.125 < P < 10 η target = 4.56 . ln(P) – 10.5 + N
to comply with the requirements of the regulation in its backward
A, C static 62

OR
curved fan
revised state. The modifier is then responsible to ensure without housing 10 < P < 500 η target = 1.1 . ln(P) – 2.6 + N

Forward ErP ErP its compliance.


D - DUCTED INLET AND DUCTED 0.125 < P < 10 η target = 4.56 . ln(P) – 10.5 + N

Curved A, C static 62

OUTLET 42 49 Centrifugal 10 < P < 500 η target = 1.1 . ln(P) – 2.6 + N


Impeller backward
curved fan
with housing 0.125 < P < 10 η target = 4.56 . ln(P) – 10.5 + N
B, D total 64
Centrifugal 10 < P < 500 η target = 1.1 . ln(P) – 2.6 + N

Backward ErP ErP


Curved 61 64 There are multiple ways of meeting the required minimum
Impeller FMEG grades. Many manufacturers use EC (Electronically
Commutated) motor technology as a solution, as these
typically have higher efficiencies than AC motors.
2015
This, however, is not the whole story as the legislation
125 W - 500 kW Efficiency N Grade measures the entire fan, not just the motor. Fitting an EC
Fan Type Test Category 2013 2015 motor does not therefore automatically mean that the fan
will be compliant, as it may be using a very inefficient
impeller. Similarly, by using high efficiency impellers, there
A - OPEN INLET AND OPEN OUTLET
maybe no need to rely upon EC technology in order to
reach the required grades.

Short Cased The Directive allows the use of Variable Speed Drives
and Plate ErP ErP (VSDs) and prescribes that a small efficiency loss
Axial
mounted 36 40 Grading Process allowance can be applied when VSDs are used. This could
Axial Impller The minimum FMEG pass grade requirement is dependant in some cases mean that the resultant FMEG rating is
on the fan type and how it will be installed. improved to a pass level, when a more efficient VSD is
combined with a given fan and motor combination.
The ErP Directive states different minimum FMEG grades
per fan type (Centrifugal Forward curved, Backward
curved, Plug fans, Mixed flow and Axial fans). Each of
OR these are further differentiated by test category, of which
C - DUCTED INLET AND OPEN OUTLET there are 4. (A to D).

Backward ErP ErP These are defined in detail in table 1 (see previous page).
Table 2 states the calculation methods used and target
Centrifugal Curved 58 62 FMEG ratings per fan type.
(Plug Type)
We believe that optimal fan efficiencies are most likely to
be achieved, when the actual fan N grade is calculated
and tested against the measurement and efficiency
category, which relates most closely to the intended
installation method.
6 EEA PRODUCTS 7

ErP DIRECTIVE - KEY EEA ErP DIRECTIVE - PRODUCTS


The Map and Table below show and list the countries where the ErP regulation applies.
Product Group Product Variant 2015 Compliant

Standard Temperature JM and JMv


Standard Temperature JM2
High Temperature JM and JMv
2015

100°C to 200°C rated Bifurcated JM


ErP
Exempt

Plate Mounted Axial Fans

2015

Centrifugal Fans - Plug, Forward


Curved and Backward Curved
Country list below shows where the ErP regulation EC 327/2011 applies:
2015
EU Countries which form part of the EEA

Austria Belgium Bulgaria Croatia Cyprus Czech Republic

Greece Roof Extract Units


Denmark Estonia Finland France Germany
2015
Hungary Ireland Italy Latvia Lithuania Luxembourg

Malta Netherlands Poland Portugal Romania Slovakia

Slovenia Spain Sweden United Kingdom   AC Tube and Box Fans


 
EFTA Countries (Less Switzerland):
2015
Iceland Liechtenstein Norway
 

The European Economic Area (EEA) comprises three of the four member states of the European Free Trade Association
(EFTA) (Iceland, Liechtenstein and Norway), and 27 of the 28 member states of the European Union (EU), with Croatia EC Tube and Box Fans
provisionally applying the agreement pending its ratification by all EEA countries. The EEA was established on 1 January
1994 following an agreement with the European Community (which had become the EU). 2015

European Union (EU) countries


European Free Trade Association (EFTA) counties (Iceland, Liechtenstein and Norway) #1
Croatia is provisionally applying the agreement pending its ratification by all EEA countries. Energy Recovery Units

#1 Switzerland is neither an EU or EEA member but is part of the single market, 2015
which means that the ErP regulation EC 327/2011 does not apply within
Switzerland, but they would need to apply it if trading within the EEA
FWG-ERP Directive-GB-2015.02.27 © Copyright 2015 Fläkt Woods Group
WE BRING WWW.FLAKTWOODS.COM THE ErP DIRECTIVE - 125/2009/EC KEY FACTS

BETTER AIR ™

TO LIFE
With over a century of innovation and expertise to share with our
customers, Fläkt Woods is a global leader in Air Technology products
and solutions. We specialize in the design and manufacturing of a
wide range of products and solutions for Air Movement, Air Treatment,
Air Distribution, Air Management and Air Diffusion with focus on two
major benefits – Air Comfort and Fire Safety. With market presence
in 65 countries we are in a unique position to be a local supplier
and an international partner in our customer’s projects.

Our product brands such as SEMCO®, eQ®, eQ Prime®, JM Aerofoil®,


Econet®, Veloduct®, Optivent®, Optimix®, Econovent® and Cleanvent®
are well-known and trusted by customers all over the world to
deliver high quality and energy efficient solutions.

» To learn more about our offering and get in contact with your
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