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2 Chambers Mill

TECHNICAL DATA
Email
Contact name
Cement plant
Mill number
Supplier
Plant process dry
Mill diameter m wet
Mill length m
Installed power kW lateral
Speed of trotation rpm bi-lateral
Type of transmission closed central clockwise
Type of circuit open annular anti-clockwise
Rotation
Water injection ch.1 l/h
Water injection ch.2 l/h yes
Mill control no
If yes, type of control
Compartments Chamber 1 Chamber 2
Inlet trunnion diameter m
Usefull length m m
Type of lining
Average thickness mm mm
Type of diaphragm (intermediate) (outlet)
Diaphragm slots width mm mm
Central screen diameter m m
Ball charge in metric tons
Diameter 100mm t
Diameter 90mm t
Diameter 80mm t
Diameter 70mm t
Diameter 60mm t t
Diameter 50mm t t
Diameter 40mm t
Diameter 30mm t
Diameter 25mm t
Diameter 20mm t
Diameter 17mm t
Diameter 15mm t
Total 0t 0t
Filling degree % %
Pregrinding (if exists)
Type first
Supplier second
Model closed dynamic third
Type of circuit open static
Installed power kW
Separator
Type
Generation
Supplier no
Model bag bag
Diameter m electrostatic electrostatic
Ventilation m3/h at °C
Filter (only for separator)
Pressure avalaible mmH2O
Mill ventilation
Type
Capacity m3/h at °C
Pressure avalaible mmH2O
Kiln type

PRODUCTION DATA
Mill absorbed power kW
Pregrinding absorbed power kW
Feed components Clinker Gypsum Slag Limestone Other...
Temperature
Moisture
Hardness
Clinker mineralogy %C3S %C4AF
%C2S %C3A
Granulometries (%residues cumulated)
Sieves between brackets are example. You can change with similar sieves
Clinker Gypsum Slag Limestone
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Types of production Type 1 Type 2 Type 3 Type 4
Production type name
% clinker
% gypsum
% slag
% limestone
% other1
% other2
Blaine cm2/gr
Residue 90µ %
Residue 63µ %
Residue 45µ %
Residue 32µ %
Grinding aid gr/t
Production t/h
Mill specific energy kWh/t
Pressure at mill outlet mmH2O
Cement temperature °C
Pregrinding specific energy kWh/t
% of production
Circulation factor (Feed/Fines)

VISIT OF THE MILL

Cement type good good
Chamber 1 regular regular
Measured volume load % bad worn out
Lining condition a lot of liners broken deformed
Maximum ball diameter mm lot of broken balls
Minimum ball diameter mm
Ball charge condition
Material level under/over balls no good
Coating on lining a bit regular
Coating on balls a lot bad
Uncrushed particles at the diaphragm plates and grids broken
Diaphragm condition
Maximum width of slots mm
Slots blocked
Central screen condition
Other comments For example, kind of measurement (Filling degree), plates broken...

Chamber 2
Measured volume load %
Lining condition
Maximum ball diameter mm
Minimum ball diameter mm
Ball charge condition
Material level under/over balls
Balls classification
Coating on lining
Coating on balls
Uncrushed particles at the diaphragm
Diaphragm condition
Maximum width of slots mm
Slots blocked
Central screen condition
Other comments For example, kind of measurement (Filling degree), plates broken...

GRANULOMETRIES RESULTS
Cement type
Samples taken inside the mill
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Chamber 1 Sample 1 Inlet Sample 2 Sample 3 Sample 4 outlet
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Chamber 2 Sample 1 Inlet Sample 2 Sample 3 Sample 4 Sample 5
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)

Samples taken in the circuit

Samples depend of the kind of circuit, the example below is for a traditional circuit
Laser analysis is the best one to evaluate the separator
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Mill outlet Separator feed Separator tails Separator fines Filter product
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,21mm)
(0,09mm)
(0,063mm)
(0,035mm)
(0,018mm)
(0,012mm)
(0,008mm)
(0,004mm)
(0,002mm)
(0,001mm)

Don't forget to send us the flowsheet of the installation to assistance@thecementgrindingoffice.com

Thank you in advance!

www.thecementgrindingoffice.com
All rights reserved © 2012-2013 The Cement Grinding Office
 Other...
°C
%H2O

%Free silicate
%SiO2

Other... Other...
 no good
small regular
hard bad
very hard reverse

good
regular
bad
nd grids broken

Sample 6 Outlet
Other... Final product