SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.

STANDARD QUALITY PARAMETERS FOR COTTON PROCUREMENT

Fiber parameter limit for cotton lots rejection / stop

Sr. no. Quality Parameters MECH-1 S-6 MCU-5 BUNNY

1 Upper Half Mean length (mm) < 28.0 < 28.0 < 29.0 < 29.0

2 Fineness (Micrograms/Inch) 3.5 - 5.5 3.5 - 5.5 3.5 - 5.5 3.5 - 5.5

3 Rd Value < 74.0 < 74.0 < 74.0 < 74.0

3 Trash% > 4.5 > 4.5 > 4.5 > 4.5

5 Moisture% > 10.0 > 10.0 > 10.0 > 10.0

REMARKS Need written confirmation from corporate R/M to use the lots below these specifications

PREPARED BY
HOD (Q.A.) Tech. Head Unit Head
 SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
PROCESS QUALITY PLAN

INSPECTION CHECK Process Parameter Equipment Sample Size No. Of Tests Frequency
STAGE POINT Stage
RECEIVING 1 CARTONS DIMENSION MEASURING TAPE 5 CARTONS/CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 5 CARTONS/CONSIGNMENT 1 Test
BURSTING STRENGTH Bursting Strength Tester 5 CARTONS/CONSIGNMENT 2 tests per carton
2 SEPERATORS DIMENSION MEASURING TAPE 5 CARTONS/CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 5 CARTONS/CONSIGNMENT 1 Test
BURSTING STRENGTH Bursting Strength Tester 5 Seperator/CONSIGNMENT 1 tests per sepeartor
CRITICAL 3 CONES DIMENSION VERNIER CALIPER 10 CONES PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 10 CONES PER CONSIGNMENT 1 Test
COLLAPSING STRENGTH COLLAPSING STRENGTH TESTER 10 CONES PER CONSIGNMENT 1 Test
REJECTION CHECKING VISUAL ONE BUNDLE PER CONSIGNMENT 1 Test
ITEMS 4 WAX DIMENSION VERNIER CALIPER 10 WAX PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 10 CONES PER CONSIGNMENT 1 Test
CONSUMPTION IN GMS/KG Weighing balance 10 WAX PER CONSIGNMENT 1 Test
Yarn Friction Uster Zweigle friction tester 100 mtr / test 1 test per cone , 5 cones
5 POLYTHENE BAGS DIMENSION MEASURING TAPE 10 BAGS PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 50 BAGS PER CONSIGNMENT
1 COTTON LENGTH (mm) HVI - 1000 Approx.100g 4 test/Bale*10%Bales/Lot Every lot
RECEIVING FINENESS(Mic) DO DO 2 Test/Bale*10%Bales/Lot Every lot
RAW - STRENGTH g/tex DO DO 4 test/Bale*10%Bales/Lot Every lot
COTTON UNIFORMITY % DO DO 4 test/Bale*10%Bales/Lot Every lot
ELONGATION % DO DO 4 test/Bale*10%Bales/Lot Every lot
Colour Grade (Rd and +b value) DO DO 4 test/Bale*10%Bales/Lot Every lot
Moisture% DO DO 2 Test/Bale*10%Bales/Lot Every lot
TRASH % Trash Seperator Approx.100g 1Test / Lot Every lot
NEPS/GMS AFIS PRO-2 Approx.100g 3Tests / Sample As Reqd.

1 B/R(cotton) Cleaning Efficiency Trash Seperator Approx.100g 1 Test ALL B/R ONCE IN MONTH
NEPS/GM AFIS PRO-2 Approx.100g 5Tests / Sample ALL B/R ONCE IN MONTH
INPROCESS WASTE % Weighing Balance One hour Waste % 1Test / m/c ALL B/R ONCE IN MONTH
2 CARDING COUNT(g/m), Sliver Wrap Block/Balance 6 Yd 8Tests / m/c All Cards/ DAY
UNEVENNESS%, Sliver UT - 5 25m/Min, 2.5 min study 1Test / m/c As Reqd.
WASTE % Weighing Balance One hour Waste % 1Test / m/c As Reqd.
TRASH % - FEED Trash Seperator Approx.100g 1Test / m/c ONCE IN MONTH LINE WISE
TRASH % - SLIVER Trash Seperator Approx.100g 1Test / m/c ONCE IN MONTH LINE WISE
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All Cards/ 15DAYS

3 B.D.F. COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4Tests / m/c/Side ALL BDF /Days
UNEVENNESS% UT - 5 25m/Min, 2.5 min study 1Test / m/c/Side ALL BDF / 15 Days

4 LAP FORMER COUNT(g/m) Meter Scale/Balance 1m 4Tests / m/c EVERY DAY

5 COMBER COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4Tests / m/c All COMBER/ IN A WEEK
NOIL % Weighing Balance Approx.25 Meter 1Test / m/c All COMBER/ 15 Days
UNEVENNESS% UT - 5 25m/Min, 2.5 min study 1Test / m/c All COMBER/ 15 Days
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All COMBER/ 15 Days
6 F.D.F. COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4 Tests / m/c side EVERY BATCH
SLIVER TEST Wrap Block/Balance 5 Yd/Sample 10 Tests each for (n-1),n and (n+1) dblg. All FDF/ MONTH
UNEVENNESS%, Sliver UT - 5 25m/Min, 2.5 min study 1Test / m/c All FDF/ Day
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All FDF/ MONTH
7 S/F. Hank of Roving Wrap Block/Balance 15 Yd 4B*2T=10Tests All m/cs per Day
UNEVENNESS%(Roving) UT - 5 25m/Min, 2.5 min study 4B*1T=4Tests All S/F/ week
Stretch % Wrap Block/Balance 15 Yds 4B*1T=4Tests (top and bottom) As Reqd.
BREAKS/100SPINDLE/HR ---- FULL DOFF --- As Reqd.

8 R/F. COUNT (Ne) (Yarn)
CSP/ LEA STRENGTH
Rkm & ELONGATION %
U% IPI / HAIRINESS #
TPI
9 WINDING/ TFO C.M.T FAULT (S,L,T)
U% IPI / HAIRINESS #
Wrap Reel/Statex CSP system
Wrap Reel/Statex CSP system
Single yarn strenth tester
UT - 5
STATEX TWIST TESTER
Classimat Quantum
UT - 5
120 Yd/ Bobbin 10 Bobbins/m/c All R/F In Two Days
120 Yd/ Bobbin 10 Bobbins/m/c One R/F per count, all counts daily.
50 cm/Test 10T/B*10B*1m/c/ count All counts daily.
800m/Test, 0.5 MIN STUDY 1Test/B* (14 -16)B All R/F In Two Days
20 inch / test 1 t/B, 10 Bobbins/m/c One R/F per count, all counts daily.
Minimum 100 Km 1 Test All counts/ week
800m/Test, 0.5 MIN STUDY 2T/Cone*5 Cone All counts/ Day
 SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
PROCESS QUALITY PLAN
COUNT (Ne) (Yarn) Wrap Reel/Statex CSP system 120 Yd/ Cone 2T/Cone*5Cone/Count All counts/ Day
CSP/ LEA STRENGTH Wrap Reel/Statex CSP system 120 Yd/ Bobbin 2T/Cone*10Cone/Count All counts/ Day
Rkm & ELONGATION % Single yarn strenth tester 50 cm/Test 10T/B*10B*1m/c/ count ALL COUNTS/ DAY
REWINDING STUDY Winding machine Minimum 100 Km 2 FULL CONES / COUNT DAILY ONE COUNT
SPLICE STRENGTH AND APPEARANCE CHECKIN Splice strength tester one test per drum, all drums DAILY ONE M/C
CONE DIA CHECKING Vernier Caliper 10 cones / count DAILY ONE COUNT
YARN FRICTION Uster Zweigle friction tester 100 mtr / test 1 test per cone , 5 cones As required
WEIGHT OF CONE Weighing Balance 20 Cones/Machine 1 Test/Cone all winding m/cs / shift
FINAL 1 PACKING CARTON CHECKING VISUAL 2 CARTONS/ COUNT 1 Test Min one Count/ Day
MOISTURE CONTENT % Moisture Meter 10 Cones/Count 1Tests/Cone All Count/ Day
WEIGHT OF CONE Weighing Balance 2 CARTONS/ COUNT 1 Test/Cone Min one Count/ Day

PREPARED BY ISSUED BY APPROVED BY

CHIEF MANAGER Q.A. G.M. Q.A. UNIT HEAD
Abbrevations ;
Q.A.-Quality Assurance Tpi-Twist per inch T-Twist S.S.-Spentex Standard
BDF - Breaker Draw Frame Rkm-Rupture in Kilometer B-Bobbin STd Wt.-Standard Weight
FDF - Finisher Draw Frame mxg-Mixing h-hour CH - Combed Hosiery
S/F - Speed Frame Lvl-Levelling D-drum CW - Combed Warp
R/F - Ring Frame TM-Test Method m-Meter D.S.-Data Sheet
ct - Count U%-Unevenness S-Short thick faults
min - minute IPI-Imperfection Indicator L-Long thick faults
%-Percentage Min-Minimum T-Long thin faults
M/c-Machine Max-Maximum g/m:Grams per meter
SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
ACCEPTNCE CRITERIA FOR IN PROCESS AND FINAL PRODUCT

STAGE SECTION PARAMETERS TOL. Unit no CORRECTIVE ACTION

1 2 3 4 5 (R/F) 5 (OE)
BLOW-ROOM WASTE % MAX 3.5 3.5 3.5 3.5 3.5 3.5 AFTER 2 CONSECUTIVE TESTS
CLEANING EFFICIENCY % MIN 30% 30% 30% 30% 30% 30% AFTER 2 CONSECUTIVE TESTS
CARDING U% MAX 5.0 5.0 5.0 5.0 5.0 5.0 AFTER 2 CONSECUTIVE TESTS
Sliver Hank / 6 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 IMMEDIATE
NEPS CNT/GM MAX 120 120 100 120 120 700 AFTER 4 CONSECUTIVE TESTS
WASTE % MAX 7.5 7.5 7.5 7.5 7.5 7.5 AFTER 2 CONSECUTIVE TESTS
CARDING CLEANING EFFI. % MIN 90% 90% 90% 90% 90% 90%
OVERALL CLEANING EFFI. % MIN 93 % 93 % 93 % 93 % 93 % 93 % AFTER 2 CONSECUTIVE TESTS
BDF U% MAX 4.0 4.0 4.0 4.0 4.0 5.0 AFTER 2 CONSECUTIVE TESTS
Sliver wt / 5 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 IMMEDIATE
LAP FORMER GMS/MTR Std +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms IMMEDIATE
INPROCESS COMBER U% MAX 4.2 4.2 3.5 3.5 AFTER 2 CONSECUTIVE TESTS
Sliver wt / 5 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 N.A. N.A. IMMEDIATE
NEPS CNT/GM MAX 50 50 35 40 AFTER 4 CONSECUTIVE TESTS
NOIL% (Between combers) Std +/- 1.2 +/- 1.2 +/- 1.2 +/- 1.2 AFTER 2 CONSECUTIVE TESTS

FDF U % Combed MAX 2.1 2.1 2.0 2.0 AFTER 2 CONSECUTIVE TESTS
U% Carded MAX 2.6 2.6 N.A. N.A. 2.8 4.0
Sliver wt / 5 yards Std +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 IMMEDIATE
Sliver test (A%) +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5
SPEED FRAME U % Combed MAX 3.5 3.5 3.5 3.5 3.5 3.5 AFTER 4 CONSECUTIVE TESTS
U % Carded MAX 5.0 5.0 5.0 5.0 5.0 5.0
Sliver Hank / 15 yards Std +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 IMMEDIATE
STRECH % MAX 1.0 0.8 1.0 1.0 1.0 1.0 AFTER 2 CONSECUTIVE TESTS
BREAKS/100 SPINDLES/HR MAX 2.0 2.0 2.0 2.0 2.0 2.0 AFTER 2 CONSECUTIVE TESTS
RING FRAME/OE COUNT Std +/- 1% +/- 1% +/- 1% +/- 1% +/- 1% +/- 1% AFTER 3 CONSECUTIVE TESTS
COUNT C.V. % MAX 1.5 1.5 1.5 1.5 1.5 1.5 -------
TWIST Std +/- 5% +/- 5% +/- 5% +/- 5% +/- 5% +/- 5% IMMEDIATE
UT-5 CV%m,IMPS,RKM As per SEL Standards As per SEL standards
FINAL WINDING/TFO UT-5 CV%m,IMPS,RKM As per SEL Standards As per SEL/ Customer Standards
PACKING CONE WEIGHT CHECKING Std +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS IMMEDIATE
CONE CHECKING(VISUAL) MAX +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% AFTER 2 CONSECUTIVE TESTS
MOISTURE CONTENT MAX 8.2 8.2 8.2 8.2 8.2 8.2 AFTER 2 CONSECUTIVE TESTS

PREPARED BY ISSUED BY APPROVED BY

Q.A. HEAD TECHNICAL HEAD UNIT HEAD
TION

CUTIVE TESTS
CUTIVE TESTS
CUTIVE TESTS
IATE
CUTIVE TESTS
CUTIVE TESTS

CUTIVE TESTS
CUTIVE TESTS
IATE
IATE
CUTIVE TESTS
IATE
CUTIVE TESTS
CUTIVE TESTS

CUTIVE TESTS

IATE

CUTIVE TESTS

IATE
CUTIVE TESTS
CUTIVE TESTS
CUTIVE TESTS

IATE
rds
mer Standards
IATE
CUTIVE TESTS
CUTIVE TESTS

OVED BY
HEAD
 Ha-Meem Spinning mills limited
QUALITY PLAN
Date : 01.01.17

Parameter Equipment Sample Size No. of Test Frequency

COTTON :

Raw cotton HVI test HVI-1000 100 g 1 Sample / Bale, Whenever new lot comes
All bales
Raw cotton AFIS test AFIS PRO-2 0.50 gm 3 Samples / bale Whenever new lot comes

Bale Management: For each mixing lot

BLOW ROOM:

Blow Room machine setting check Visual Inspection n/a n/a Once per shif

PSF tuf size check Visual Inspection Twice per shif

Contamination Collection & Ejection Check Visual Inspection Twice per shif

Laydown plan wise Bale placing check Visual Inspection Daily

QA Pass of Laydown given Visual Inspection

Vision shield performance checking Visual Inspection 0nce in a week

CARDING :

B/R Nep Generation% test AFIS PRO-2 0.5 gms X 1 3 readings / card Once in a lot change

Fiber Groth test AFIS PRO-2 0.5 gms X 1 3 readings / card Once in a lot change

NRE% Test AFIS PRO-2 0.5 gms X 1 3 readings / card Daily

B/R Carding Wastage%. 2 Hrs time Once in a lot change

Wrapping Wrap block/ Balance 6 yd./sample 5 samples/card All card per day

Afer Maint wrapping check Wrap block/ Balance 6 yd./sample 5 samples/card As per maint schedule

Afer maint. Uster check UT-5 25 mtrs/min x 5 min 1 test / mc As per maint schedule

Carding Sliver U% UT-5 25 mtrs/min x 5 min 1 test / mc Daily-3 carding from 3 line
Drawing

Growth Test (Raw Cotton to Simplex). AFIS PRO-2 0.5 gms X 1 3 readings / DF Once in a lot change

Autoleveller Adjust. Wrap block/ Balance 6 yd./sample 5 samples/Doubling Once in a lot change

B/D Wrapping. Wrap block/ Balance 6 yd./sample 5 samples/DF Once in a lot change

F/D Wrapping. Wrap block/ Balance 6 yd./sample 5 samples/DF Once per 02 hrs.

Drawing Cleaning Check Format

All DF once/shif
can cross canning check register
All DF once/shif
F/D Roller change & cleaning check. Format
All DF once/shif
F/D L.A. / L.I./ A.S.S. check Monitor check Once/week
All Finisher DF
Afer Maint wrapping check Wrap block/ Balance 6 yd./sample 5 samples/card As per maint schedule

Afer maint. Uster check UT-5 25 mtrs/min x 5 min 1 test / mc As per maint schedule

Finisher Sliver U% UT-5 25 mtrs/min x 5 min 1 test / mc Everyday all DF

F/D Online CV% check. Monitor check All m/c per shif

SIMPLEX

Wrapping Warp block/Balance 15 yds/Bobbin 6 Bobbins /mc All mc/day

Afer maint wrapping check Warp block/Balance 15 yds/Bobbin 6 Bobbins /mc As per maint schedule

Afer maint. Uster check UT-5 50 mtrs/min x 2.5 min 1 test /Roving, 5 Roving As per maint schedule

Simplex U% UT-5 50 mtrs/min x 2.5 min 1 test /Roving, 5 Roving Daily-3 m/c from 3 process

Simplex Audit Once in a month

Simplex cleaning check Visual Inspection Once per shif

Ring frame

Bobbin runout check Visual Inspection Once in new count

Cops fly check in cops trolly Visual Inspection Once/Shif

Cops on floor check Visual Inspection Once/Shif

R/T Change Schedule & R/T Stock Register Each R/T Change

Roving check at R/F creel & BTS Visual Inspection Once per shif

Arm pressure (LMW) check Visual Inspection Once per shif

Lycra missing Check Visual Inspection Twice per shif

Zinser slub yarn monitor setting check Visual Inspection Once per shif

Siro machine roving guide check Visual Inspection Once per shif

All Ring frame Monitor setting check Monitor check Daily

Ring Audit (Before -Afer maint) Visual Inspection As per maint schedule

Ring Audit (Cops numbering) UQC-3 Daily-1 m/c

When any change of process and

Change slip prepare as per prod. Demand Format
count

R/F breakage study Format Once in a month

Cot,Apron & Spacer check Format Daily all m/c

Yarn Apparence board Prepare Black board winder once in a lot all count

Ring Cleaning check. Format Once per shif

R/F New count UT-5 test UT-5 400m/min x 1 min 6 cops/count Once for new count
Ring count & CSP Check. Wrap reel/Balance 1lea/copX6cops/mc All RF Everyday all ringframe

Ring cops Uster Check. 400m/min x 1 min 6 cops/count one m/c per Count
UT-5
Afer maint Count-CSP check Wrap reel/Balance 1lea/copX6cops/mc 6cops/RF As per maint schedule

Afer maint. Uster check 6 cops/count As per maint schedule

UT-5 400m/min x 1 min
 Winding

1 Test/count,
Cone yarn Uster check UT-5 400 m/min, 1 5 cones/count All counts/day
min

Rewinding study Splice board 1 Test/count 2 full cones/Count As per required or Lot change

Length checking for Denim yarn 1 Test/count 2 full cones/Count For each new lot
One Lycra, One Denim , 24 drum
Splice Apperance check Splice board 3 Splice/drum kint& 24 drum PC,CVC /day
Splice & parent
Splice Strength check Splice Stremgth Tester yarn/spl 3 sample/spls 20 drum per day

EYC setting and clearer data checking. Clearer Monitor All m/cs check per day

Cone trolly check Visual Inspection Twice per shif

Hard waste and machine pressure check Register Once per shif

Cops rejection check Register Once/shif

Paper cone condition check Visual Inspection Twice per shif

Rectification of off-standard drum Format All mc/day

Winding Cleaning Check Format All mc/shif

Blend Ratio Check Acid, Beaker, Pipet Ratio change or once in a week

Packing

Afer Heat Count & CSP check Wrap reel, CSP Tester 1 Test/count 5 cones/count All counts/day

Bag Check Signed at Bag During each bag completed

During All cones kept in bin from
Cone checking Format trolley
Package audit. Format 3 Bag/Shif/Line

Bag weight check Register One count/Shif/Line

Moisture content check Moisture meter Once per day

Packing Bin checking Visual Inspection Once per shif

YCP Setting check Register Once per shif

Ultra Violet light cone Check Register All cones per shif

Overall

Lot Change Parameter Given Register Once in a lot change

Process Allocation made Register Once per shif

All Kinds of sample Yarn Preparation Register As per required

Floor Abnormality Observation with Proper

action Register Daily

OHTC condition check Format All mc/Shif

Lot / Count Mix-UP Status Format All Process/Shif

RH% Check Register Twice per shif

Prepared By A.G.M.(Q.A.) D.G.M. G.M. Executive Director

 Ha-Meem Spinning mills limited
QUALITY PLAN
Date : 01.04.17
Parameter Equipment Sample Size No. of Test Frequency
COTTON :
1 Sample / Bale,
Raw cotton HVI test HVI-1000 100 g All Whenever new lot comes
bales
Raw cotton AFIS test AFIS PRO-2 0.50 gm 3 Samples / bale Whenever new lot comes
Bale Management: For each mixing lot

BLOW ROOM:
Blow Room machine setting
Visual Inspection N/A N/A Once per shift
check
PSF tuft size check Visual Inspection Twice per shift
Contamination Collection & Format & Update in
Twice per shift
Ejection Check Excel sheet
Laydown plan wise Bale
Visual Inspection Daily
placing check
QA Pass of Laydown given Visual Inspection
Vision shield performance
Visual Inspection 0nce in a week
checking
CARDING :

B/R Nep Generation% test AFIS PRO-2 0.5 gms X 1 3 readings / card Once in a lot change

Fiber Groth test AFIS PRO-2 0.5 gms X 1 3 readings / card Once in a lot change

NRE% Test AFIS PRO-2 0.5 gms X 1 3 readings / card Daily

B/R Carding Wastage%. 2 Hrs time Once in a lot change

Wrapping Wrap block/ Balance 6 yd./sample 5 samples/card All card per day

After Maint wrapping check Wrap block/ Balance 6 yd./sample 5 samples/card As per maint schedule

After maint. Uster check UT-5 25 mtrs/min x 5 min 1 test / mc As per maint schedule

Carding Sliver U% test UT-5 25 mtrs/min x 5 min 1 test / mc Daily-3 carding from 3 line

Drawing
Growth Test (Raw Cotton to
AFIS PRO-2 0.5 gms X 1 3 readings / DF Once in a lot change
Simplex).
Autoleveller Adjust. Wrap block/ Balance 6 yd./sample 5 samples/Doubling Once in a lot change

B/D Wrapping. Wrap block/ Balance 6 yd./sample 5 samples/DF Once in a lot change

F/D Wrapping. Wrap block/ Balance 6 yd./sample 5 samples/DF Once per 02 hrs.

Drawing Cleaning Check Format All DF once/shift

can cross canning check register All DF once/shift

F/D Roller change & cleaning
Format All DF once/shift
check.
F/D L.A. / L.I./ A.S.S. check Monitor check All Finisher DF Once/week
After Maint wrapping check Wrap block/ Balance 6 yd./sample 5 samples/card As per maint schedule
After maint. Uster check UT-5 25 mtrs/min x 5 min 1 test / mc As per maint schedule
Finisher Sliver U% test UT-5 25 mtrs/min x 5 min 1 test / mc Everyday all DF
F/D Online CV% check. Monitor check All m/c per shift
SIMPLEX

Wrapping Warp block/Balance 15 yds/Bobbin 6 Bobbins /mc All mc/day

After maint wrapping check Warp block/Balance 15 yds/Bobbin 6 Bobbins /mc As per maint schedule

After maint. Uster check UT-5 50 mtrs/min x 2.5 min 1 test /Roving, 5 Roving As per maint schedule

Simplex U% test UT-5 50 mtrs/min x 2.5 min 1 test /Roving, 5 Roving Daily-3 m/c from 3 process

Simplex Audit Once in a month

Simplex cleaning check Visual Inspection Once per shift

Ring frame

Bobbin runout check Visual Inspection Once in new count

Cops fly check in cops trolly Visual Inspection Once/Shift

Cops on floor check Visual Inspection Once/Shift

R/T Change Schedule & R/T
Register Each R/T Change
Stock
Roving check at R/F creel &
Visual Inspection Once per shift
BTS
Arm pressure (LMW) check Visual Inspection Once per shift

Lycra missing Check Visual Inspection Twice per shift

Zinser slub yarn monitor
Visual Inspection Once per shift
setting check
Siro machine roving guide
Visual Inspection Once per shift
check
All Ring frame Monitor setting
Monitor check Daily
check
Ring Audit (Before -After
Visual Inspection As per maint schedule
maint)
Ring Audit (Cops numbering) UQC-3 Daily-1 m/c
Change slip prepare as per When any change of
Format
prod. Demand process and count
R/F breakage study Format Once in a month

Cot,Apron & Spacer check Format Daily all m/c

Yarn Apparence board
Black board winder once in a lot all count
Prepare
Ring Cleaning check. Format Once per shift

R/F New count UT-5 test UT-5 400m/min x 1 mi 6 cops/count Once for new count

Ring count & CSP Check. Wrap reel/Balance 1lea/copX6cops/mc All RF Everyday all ringframe

Ring cops Uster Check. UT-5 400m/min x 1 mi 6 cops/count one m/c per Count

After maint Count-CSP check Wrap reel/Balance 1lea/copX6cops/mc 6cops/RF As per maint schedule

After maint. Uster check UT-5 400m/min x 1 mi 6 cops/count As per maint schedule

Winding 1 Test/count,
Cone yarn Uster check UT-5 5 cones/count All counts/day
400 m/min, 1
min As per required or Lot
Rewinding study Splice board 1 Test/count 2 full cones/Count
change
Length checking for Denim yarn 1 Test/count 2 full cones/Count For
Oneeach new
Lycra, lotDenim ,
One
24 drum kint& 24 drum
Splice Apperance check Splice board 3 Splice/drum
PC,CVC /day
Splice Stremgth Splice & parent
Splice Strength check 3 sample/spls 20 drum per day
Tester yarn/spl
EYC setting and clearer data
Clearer Monitor All m/cs check per day
checking.
Cone trolly check Visual Inspection Twice per shift
Hard waste and machine
Register Once per shift
pressure check
Cops rejection check Register Once/shift

Paper cone condition check Visual Inspection Twice per shift

Rectification of off-standard
Format All mc/day
drum
Winding Cleaning Check Format All mc/shift

Paper cone quality check Format When required

Ratio change or once in a
Blend Ratio Check Acid, Beaker, Pipet
week
Packing

After Heat Count & CSP check Wrap reel, CSP Tester 1 Test/count 5 cones/count All counts/day

Bag Check Signed at Bag During each bag completed

During All cones kept in
Cone checking Format
bin from trolley
Package audit. Format 3 Bag/Shift/Line

Bag weight check Register One count/Shift/Line

Moisture content check Moisture meter Once per day

Packing Bin checking Visual Inspection Once per shift

YCP Setting check Register Once per shift

Ultra Violet light cone Check Register All cones per shift

Overall

Lot Change Parameter Given Every night shift

Register Once in a lot change
must be Excel
Process Allocation made sheet Prepared and Once per shift
All Kinds of sample Yarn R/A Shift cross
Register
check As per required
Preparation
Floor Abnormality
Observation with Proper Register Daily
action
OHTC condition check Format All mc/Shift

Lot / Count Mix-UP Status Format All Process/Shift

RH% Check Register Twice per shift

AM(QA) AGM(QA) DGM GM