SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.

STANDARD QUALITY PARAMETERS FOR COTTON PROCUREMENT

Fiber parameter limit for cotton lots rejection / stop

Sr. no. Quality Parameters MECH-1 S-6 MCU-5 BUNNY

1 Upper Half Mean length (mm) < 28.0 < 28.0 < 29.0 < 29.0

2 Fineness (Micrograms/Inch) 3.5 - 5.5 3.5 - 5.5 3.5 - 5.5 3.5 - 5.5

3 Rd Value < 74.0 < 74.0 < 74.0 < 74.0

3 Trash% > 4.5 > 4.5 > 4.5 > 4.5

5 Moisture% > 10.0 > 10.0 > 10.0 > 10.0

REMARKS Need written confirmation from corporate R/M to use the lots below these specifications

PREPARED BY
HOD (Q.A.) Tech. Head Unit Head
 SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
PROCESS QUALITY PLAN

INSPECTION CHECK Process Parameter Equipment Sample Size No. Of Tests Frequency
STAGE POINT Stage
RECEIVING 1 CARTONS DIMENSION MEASURING TAPE 5 CARTONS/CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 5 CARTONS/CONSIGNMENT 1 Test
BURSTING STRENGTH Bursting Strength Tester 5 CARTONS/CONSIGNMENT 2 tests per carton
2 SEPERATORS DIMENSION MEASURING TAPE 5 CARTONS/CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 5 CARTONS/CONSIGNMENT 1 Test
BURSTING STRENGTH Bursting Strength Tester 5 Seperator/CONSIGNMENT 1 tests per sepeartor
CRITICAL 3 CONES DIMENSION VERNIER CALIPER 10 CONES PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 10 CONES PER CONSIGNMENT 1 Test
COLLAPSING STRENGTH COLLAPSING STRENGTH TESTER 10 CONES PER CONSIGNMENT 1 Test
REJECTION CHECKING VISUAL ONE BUNDLE PER CONSIGNMENT 1 Test
ITEMS 4 WAX DIMENSION VERNIER CALIPER 10 WAX PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 10 CONES PER CONSIGNMENT 1 Test
CONSUMPTION IN GMS/KG Weighing balance 10 WAX PER CONSIGNMENT 1 Test
Yarn Friction Uster Zweigle friction tester 100 mtr / test 1 test per cone , 5 cones
5 POLYTHENE BAGS DIMENSION MEASURING TAPE 10 BAGS PER CONSIGNMENT 1 Test EVERY CONSIGNMENT
WEIGHT Weighing balance 50 BAGS PER CONSIGNMENT
1 COTTON LENGTH (mm) HVI - 1000 Approx.100g 4 test/Bale*10%Bales/Lot Every lot
RECEIVING FINENESS(Mic) DO DO 2 Test/Bale*10%Bales/Lot Every lot
RAW - STRENGTH g/tex DO DO 4 test/Bale*10%Bales/Lot Every lot
COTTON UNIFORMITY % DO DO 4 test/Bale*10%Bales/Lot Every lot
ELONGATION % DO DO 4 test/Bale*10%Bales/Lot Every lot
Colour Grade (Rd and +b value) DO DO 4 test/Bale*10%Bales/Lot Every lot
Moisture% DO DO 2 Test/Bale*10%Bales/Lot Every lot
TRASH % Trash Seperator Approx.100g 1Test / Lot Every lot
NEPS/GMS AFIS PRO-2 Approx.100g 3Tests / Sample As Reqd.

1 B/R(cotton) Cleaning Efficiency Trash Seperator Approx.100g 1 Test ALL B/R ONCE IN MONTH
NEPS/GM AFIS PRO-2 Approx.100g 5Tests / Sample ALL B/R ONCE IN MONTH
INPROCESS WASTE % Weighing Balance One hour Waste % 1Test / m/c ALL B/R ONCE IN MONTH
2 CARDING COUNT(g/m), Sliver Wrap Block/Balance 6 Yd 8Tests / m/c All Cards/ DAY
UNEVENNESS%, Sliver UT - 5 25m/Min, 2.5 min study 1Test / m/c As Reqd.
WASTE % Weighing Balance One hour Waste % 1Test / m/c As Reqd.
TRASH % - FEED Trash Seperator Approx.100g 1Test / m/c ONCE IN MONTH LINE WISE
TRASH % - SLIVER Trash Seperator Approx.100g 1Test / m/c ONCE IN MONTH LINE WISE
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All Cards/ 15DAYS

3 B.D.F. COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4Tests / m/c/Side ALL BDF /Days
UNEVENNESS% UT - 5 25m/Min, 2.5 min study 1Test / m/c/Side ALL BDF / 15 Days

4 LAP FORMER COUNT(g/m) Meter Scale/Balance 1m 4Tests / m/c EVERY DAY

5 COMBER COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4Tests / m/c All COMBER/ IN A WEEK
NOIL % Weighing Balance Approx.25 Meter 1Test / m/c All COMBER/ 15 Days
UNEVENNESS% UT - 5 25m/Min, 2.5 min study 1Test / m/c All COMBER/ 15 Days
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All COMBER/ 15 Days
6 F.D.F. COUNT(g/m), Sliver Wrap Block/Balance 5 Yd/Sample 4 Tests / m/c side EVERY BATCH
SLIVER TEST Wrap Block/Balance 5 Yd/Sample 10 Tests each for (n-1),n and (n+1) dblg. All FDF/ MONTH
UNEVENNESS%, Sliver UT - 5 25m/Min, 2.5 min study 1Test / m/c All FDF/ Day
NEPS/GM AFIS PRO-2 Approx.100g 3Tests / Sample All FDF/ MONTH
7 S/F. Hank of Roving Wrap Block/Balance 15 Yd 4B*2T=10Tests All m/cs per Day
UNEVENNESS%(Roving) UT - 5 25m/Min, 2.5 min study 4B*1T=4Tests All S/F/ week
Stretch % Wrap Block/Balance 15 Yds 4B*1T=4Tests (top and bottom) As Reqd.
BREAKS/100SPINDLE/HR ---- FULL DOFF --- As Reqd.

8 R/F. COUNT (Ne) (Yarn)
CSP/ LEA STRENGTH
Rkm & ELONGATION %
U% IPI / HAIRINESS #
TPI
9 WINDING/ TFO C.M.T FAULT (S,L,T)
U% IPI / HAIRINESS #
Wrap Reel/Statex CSP system
Wrap Reel/Statex CSP system
Single yarn strenth tester
UT - 5
STATEX TWIST TESTER
Classimat Quantum
UT - 5
120 Yd/ Bobbin 10 Bobbins/m/c All R/F In Two Days
120 Yd/ Bobbin 10 Bobbins/m/c One R/F per count, all counts daily.
50 cm/Test 10T/B*10B*1m/c/ count All counts daily.
800m/Test, 0.5 MIN STUDY 1Test/B* (14 -16)B All R/F In Two Days
20 inch / test 1 t/B, 10 Bobbins/m/c One R/F per count, all counts daily.
Minimum 100 Km 1 Test All counts/ week
800m/Test, 0.5 MIN STUDY 2T/Cone*5 Cone All counts/ Day
 SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
PROCESS QUALITY PLAN
COUNT (Ne) (Yarn) Wrap Reel/Statex CSP system 120 Yd/ Cone 2T/Cone*5Cone/Count All counts/ Day
CSP/ LEA STRENGTH Wrap Reel/Statex CSP system 120 Yd/ Bobbin 2T/Cone*10Cone/Count All counts/ Day
Rkm & ELONGATION % Single yarn strenth tester 50 cm/Test 10T/B*10B*1m/c/ count ALL COUNTS/ DAY
REWINDING STUDY Winding machine Minimum 100 Km 2 FULL CONES / COUNT DAILY ONE COUNT
SPLICE STRENGTH AND APPEARANCE CHECKIN Splice strength tester one test per drum, all drums DAILY ONE M/C
CONE DIA CHECKING Vernier Caliper 10 cones / count DAILY ONE COUNT
YARN FRICTION Uster Zweigle friction tester 100 mtr / test 1 test per cone , 5 cones As required
WEIGHT OF CONE Weighing Balance 20 Cones/Machine 1 Test/Cone all winding m/cs / shift
FINAL 1 PACKING CARTON CHECKING VISUAL 2 CARTONS/ COUNT 1 Test Min one Count/ Day
MOISTURE CONTENT % Moisture Meter 10 Cones/Count 1Tests/Cone All Count/ Day
WEIGHT OF CONE Weighing Balance 2 CARTONS/ COUNT 1 Test/Cone Min one Count/ Day

PREPARED BY ISSUED BY APPROVED BY

CHIEF MANAGER Q.A. G.M. Q.A. UNIT HEAD
Abbrevations ;
Q.A.-Quality Assurance Tpi-Twist per inch T-Twist S.S.-Spentex Standard
BDF - Breaker Draw Frame Rkm-Rupture in Kilometer B-Bobbin STd Wt.-Standard Weight
FDF - Finisher Draw Frame mxg-Mixing h-hour CH - Combed Hosiery
S/F - Speed Frame Lvl-Levelling D-drum CW - Combed Warp
R/F - Ring Frame TM-Test Method m-Meter D.S.-Data Sheet
ct - Count U%-Unevenness S-Short thick faults
min - minute IPI-Imperfection Indicator L-Long thick faults
%-Percentage Min-Minimum T-Long thin faults
M/c-Machine Max-Maximum g/m:Grams per meter
SEL MANUFACTURING COMPANY LIMITED. MEHATWARA, M.P
QUALITY ASSURANCE DEPARTMENT
ACCEPTNCE CRITERIA FOR IN PROCESS AND FINAL PRODUCT

STAGE SECTION PARAMETERS TOL. Unit no CORRECTIVE ACTION

1 2 3 4 5 (R/F) 5 (OE)
BLOW-ROOM WASTE % MAX 3.5 3.5 3.5 3.5 3.5 3.5 AFTER 2 CONSECUTIVE TESTS
CLEANING EFFICIENCY % MIN 30% 30% 30% 30% 30% 30% AFTER 2 CONSECUTIVE TESTS
CARDING U% MAX 5.0 5.0 5.0 5.0 5.0 5.0 AFTER 2 CONSECUTIVE TESTS
Sliver Hank / 6 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 IMMEDIATE
NEPS CNT/GM MAX 120 120 100 120 120 700 AFTER 4 CONSECUTIVE TESTS
WASTE % MAX 7.5 7.5 7.5 7.5 7.5 7.5 AFTER 2 CONSECUTIVE TESTS
CARDING CLEANING EFFI. % MIN 90% 90% 90% 90% 90% 90%
OVERALL CLEANING EFFI. % MIN 93 % 93 % 93 % 93 % 93 % 93 % AFTER 2 CONSECUTIVE TESTS
BDF U% MAX 4.0 4.0 4.0 4.0 4.0 5.0 AFTER 2 CONSECUTIVE TESTS
Sliver wt / 5 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 IMMEDIATE
LAP FORMER GMS/MTR Std +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms +/- 2 gms IMMEDIATE
INPROCESS COMBER U% MAX 4.2 4.2 3.5 3.5 AFTER 2 CONSECUTIVE TESTS
Sliver wt / 5 yards Std +/- 0.005 +/- 0.005 +/- 0.005 +/- 0.005 N.A. N.A. IMMEDIATE
NEPS CNT/GM MAX 50 50 35 40 AFTER 4 CONSECUTIVE TESTS
NOIL% (Between combers) Std +/- 1.2 +/- 1.2 +/- 1.2 +/- 1.2 AFTER 2 CONSECUTIVE TESTS

FDF U % Combed MAX 2.1 2.1 2.0 2.0 AFTER 2 CONSECUTIVE TESTS
U% Carded MAX 2.6 2.6 N.A. N.A. 2.8 4.0
Sliver wt / 5 yards Std +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 +/- 0.002 IMMEDIATE
Sliver test (A%) +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5
SPEED FRAME U % Combed MAX 3.5 3.5 3.5 3.5 3.5 3.5 AFTER 4 CONSECUTIVE TESTS
U % Carded MAX 5.0 5.0 5.0 5.0 5.0 5.0
Sliver Hank / 15 yards Std +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 IMMEDIATE
STRECH % MAX 1.0 0.8 1.0 1.0 1.0 1.0 AFTER 2 CONSECUTIVE TESTS
BREAKS/100 SPINDLES/HR MAX 2.0 2.0 2.0 2.0 2.0 2.0 AFTER 2 CONSECUTIVE TESTS
RING FRAME/OE COUNT Std +/- 1% +/- 1% +/- 1% +/- 1% +/- 1% +/- 1% AFTER 3 CONSECUTIVE TESTS
COUNT C.V. % MAX 1.5 1.5 1.5 1.5 1.5 1.5 -------
TWIST Std +/- 5% +/- 5% +/- 5% +/- 5% +/- 5% +/- 5% IMMEDIATE
UT-5 CV%m,IMPS,RKM As per SEL Standards As per SEL standards
FINAL WINDING/TFO UT-5 CV%m,IMPS,RKM As per SEL Standards As per SEL/ Customer Standards
PACKING CONE WEIGHT CHECKING Std +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS +/- 50 GMS IMMEDIATE
CONE CHECKING(VISUAL) MAX +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% AFTER 2 CONSECUTIVE TESTS
MOISTURE CONTENT MAX 8.2 8.2 8.2 8.2 8.2 8.2 AFTER 2 CONSECUTIVE TESTS

PREPARED BY ISSUED BY APPROVED BY

Q.A. HEAD TECHNICAL HEAD UNIT HEAD
TION

CUTIVE TESTS
CUTIVE TESTS
CUTIVE TESTS
IATE
CUTIVE TESTS
CUTIVE TESTS

CUTIVE TESTS
CUTIVE TESTS
IATE
IATE
CUTIVE TESTS
IATE
CUTIVE TESTS
CUTIVE TESTS

CUTIVE TESTS

IATE

CUTIVE TESTS

IATE
CUTIVE TESTS
CUTIVE TESTS
CUTIVE TESTS

IATE
rds
mer Standards
IATE
CUTIVE TESTS
CUTIVE TESTS

OVED BY
HEAD
HSML
ACCEPTNCE CRITERIA FOR IN PROCESS AND FINAL PRODUCT

Action limits
STAGE SECTION PARAMETERS TOL. Process CORRECTIVE ACTION
100%VISCOSE
Knitting Denim P/C, CVC 100% POLY C/M, C/V PV
/100%MODAL
WASTE % MAX 8.75 8.75 8.75 AFTER 2 CONSECUTIVE TESTS
BLOW ROOM NEP GENERATION MAX 100% 100% 100%
B/R & CARD

U% MAX < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 AFTER 2 CONSECUTIVE TESTS
CVm < 3.75 < 3.75 < 3.75 < 3.75 < 3.75 < 3.75 < 3.75
Variation of Sliver Grains/yards Std +/- 3.0 +/- 3.0 +/- 3.0 +/- 3.0 +/- 3.0 +/- 3.0 +/- 3.0 IMMEDIATE
NEPS CNT/GM ( For carded ) < 90 <130 < 90 < 70 < 15 < 15 < 15 AFTER 2 CONSECUTIVE TESTS
SCNEPS CNT/GM ( For carded ) < 10 <20 <8 <8 <2 <2 <2 AFTER 2 CONSECUTIVE TESTS
NRE% MIN >70% >60% >70% >60% >60% >60% >60% AFTER 2 CONSECUTIVE TESTS

U% MAX < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 < 3.0 AFTER 2 CONSECUTIVE TESTS
Drawing
Breaker

< 3.75 < 3.75 < 3.75 < 3.75 < 3.75 < 3.75 < 3.75
IN-PROCESS

CVm
CV1m <1.30 <1.30 < 1.30 <1.30 <1.30 <1.30 <1.30
CV3m <0.80 <0.80 < 0.80 <0.80 <0.80 <0.80 <0.80
Variation of Sliver Grains/yards +/- 2.0 +/- 2.0 +/- 2.0 +/- 2.0 +/- 2.0 +/- 2.0 +/- 2.0
U% MAX <2.20 < 2.50 <2.20 < 2.50 <2.20 <2.20 <2.20 AFTER 2 CONSECUTIVE TESTS
Drawing

CVm <2.75 < 3.12 <2.75 < 3.12 <2.75 <2.75 <2.75
Finisher

AFTER 2 CONSECUTIVE TESTS

CV1m <0.50 < 0.50 <0.50 < 0.50 <0.50 <0.50 <0.50 AFTER 2 CONSECUTIVE TESTS
CV3m <0.35 <0.35 <0.35 <0.35 <0.35 <0.35 <0.35 AFTER 2 CONSECUTIVE TESTS
Variation of Sliver Grains/yards Warning Limit +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5 AFTER 2 CONSECUTIVE TESTS
Variation of Sliver Grains/yards Action Limit +/- 1.0 +/- 1.0 +/- 1.0 +/- 1.0 +/- 1.0 +/- 1.0 +/- 1.0 AFTER 2 CONSECUTIVE TESTS
U% MAX <4.00 <4.30 <4.50 <4.00 <4.00 <4.00 <4.00 AFTER 2 CONSECUTIVE TESTS
Simplex

CVm <5.00 <5.40 <5.65 <5.00 <5.00 <5.00 <5.00 IMMEDIATE

CV1m <1.70 <1.75 <1.70 <1.70 <1.70 <1.70 <1.70
CV3m <1.20 <1.25 <1.20 <1.20 <1.20 <1.20 <1.20
Variation of roving hank +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 +/- 0.02 AFTER 2 CONSECUTIVE TESTS
COUNT Nominal Count to +2%
PACKI FRAME

Std AFTER 2 CONSECUTIVE TESTS

NG & RING

COUNT C.V. % MAX < 1.5% AFTER 2 CONSECUTIVE TESTS

CSP, Um%, IPI, H(-) As per HSML Standards AFTER 2 CONSECUTIVE TESTS
WINDI

CSP, Um%, IPI, H(-) As per HSML Standards

FIN
AL

AFTER 2 CONSECUTIVE TESTS

NG

CARTON WEIGHT CHECK

Std Standard to +200 gms
IMMEDIATE

AM(QA) AGM(QA) DGM GM