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MSA Green Belt
MSA Green Belt
Project Scope
To Standardize the acceptation Criteria thru AOI on HD PCBA Where the Flex Cable its Used ASSY P/N
(Sensata B27-812746-001 & 002)
Deployment Champion
GB Ing Hector Garcia
Process Owner
Process Owner: Rosalva Camacho
Finance Representative
Sigmatron International
Mentor
Moises D/ Filemon Sagrero/Juan M/
Problem Statement
Customer has been reported misalignment flex cable versus solder pad
over the HD PCBA customer Sensata B27-812746-001 & 002, and due this
problem the flex cable & PCBA have non contact and lack of welding reflow
process.
Project Objective
Design a Measurement system (MSA) and define the acceptance criteria
thru AOI process between Operator and production shifts
To create a more effective inspection Go-no-Go by means of the use of AOI
( Automated Optical Inspection) over this defect by means of the
standardization of criteria according the 25% Max acceptance per IPC-A-
610 Rev F
To Document the MSA Validation & to warrantee both production shift
criteria
Up-Date Work instruction with the validated criteria
Business Benefits
• Business/CTQ action to answer 2 SCAR from customer (
• Reworks cost $ 11.21 each PCBA
Qty PCBA’s 2018
30500
30000
29500
29000
Projected Sales for 2018: 28500
28000
Moth July Moth Aug Moth Sep Moth Oct Moth Nov Moth Dic
2018 2018 2018 2018 2018 2018
25000
20000
15000
10000
5000
0
7/1/2018 8/1/2018 9/1/2018 10/1/2018 11/1/2018 12/1/2018
4
4
2
1 1 1
1
0
SW2,SW4 XTAL U1 J1
1819,1810 1745 1810 1819
Lifted Switch Defective Mising Solder Wrong Assy Fixture to hold switches , this condition of fixture is
Component causing misalignments when component is mounted
by hand
CURRENT: