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TITLE : DESIGN SPECIFICATION

OF JET PUMP
UNIT PART NO : DO228-9271
PROJECT : DO-228

TRANSPORT AIRCRAFT RESEARCH & DESIGN CENTRE

HINDUSTAN AERONUATICS LIMITED
KANPUR

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TITLE: Design Specification of Jet Pump P/N DO228-9271

KEY WORDS: Jet Pump, Fuel System, MIL Specs.

SUMMARY: This document covers technical requirements of Jet Pump for use on DO-
228-201 aircraft. Quantity requirement per aircraft is six.

Name Date Signature

Prepared Mateen Ahmad

Checked Dinesh Khare

Approved

RCMA(K)

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2 DOCUMENTATION
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1 Introduction
The Jet pumps are meant for transferring the fuel from one tank to other tank
at low pressure. Features of this Jet pump will be similar to Jet Pump Part no.
SP5250. Two jet pumps are installed in each Outer Wing Tank and one jet
pump is installed in each Auxiliary Wing Tank i.e. six jet pumps per aircraft.

2 Description
The jet pump is mounted on each wing tank (outer and auxiliary) for
transferring fuel to the feeder tank and this pump is driven by aircraft booster
pump. The pump comprises of a nozzle and a venturi housed in an inducer
body which is mounted in tank. Required nozzle inlet flow (motive flow) is fed
by tank booster pump at requisite pressure level. At the outlet of nozzle,
motive fuel pressure drops sufficiently to suck the tank fuel and the induced
flow mixes with the motive flow in the throat of the venturi. The total flow
passes through the diffuser and subsequently pressure rises and finally
discharged at outlet.

3 General Specifications

3.1 Fuels
Working Fuel : DERO 2494 (JET A 1) AVTUR
Test Fuel : DERD 2494 (JET A1) AVTUR
3.2 Fuel Pressures
Inlet Pressure (Motive) : 2 Bar (Max)
Outlet /Discharge Pressure : 65mBar
Tank Pressure : Ambient
3.3 Operating Temperature : -45° C to + 57° C
3.4 Environment temperature : -54°C to +71°C
3.5 Operating Altitude : 10 Km
3.6 Unit Service Life : 60,000 Flying hours or 30 years
3.7 MTBF : 500,000 Hours
3.8 TBO : On Condition
3.9 Storage Life : 5 years
3.10 Packaging : As per HAL Specification
3.11 Overall Size : 185 x 57 x 48 mm (L x W x H)

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4 Performance Specification
Motive Flow : 135 L/Hr Max @ 800 ± 20 mbar
Induced Flow : 270 L/Hr Min@ outlet pressure of 65±2mbar
with fuel level 55±5 mm below C/L of Nozzle
and motive flow supply as above.
Suction lift/ Static Head : 55± 5 mm
External Leakage : Nil

5 Interface Details
Motive Flow Inlet Port : External Thread 9/16"- 18 UNJF
(MS 33656- 6/ AS4395 E 06)
Discharge Port : External Thread 3/4"- 16 UNJF
(MS 33657- 8/ AS4396 S 08)
Induced Flow Port : Flange Type

6 Materials
Certified Airworthy equivalent materials should be used for manufacturing of this
item. All materials used shall be resistant to fuel, humidity, salt fog, fungus and
corrosion. Use of cadmium, magnesium and copper or alloys of these materials
is prohibited.

7 Qualification Test Specifications

7.1 High Temperature Test : MIL-STD-810G, Method 501.5 Procedure-I

only.
Procedure-I (Constant Temperature Exposure)
Soaking at +71°C for two hours
7.2 Low Temperature Test : MIL-STD-810G, Method 502.5 Procedure-I
only. Procedure-I: Soaking at -54 °C for four
hours
7.3 Humidity Test : MIL -STD-810G, Method 507.5, Procedure-II,
Fig 507.5-7, Ten cycles of 24 hrs each
Temperature : 60°C. RH: 95% ± 5

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7.4 Fungus Test : MIL -STD-810 G, Method 508.6

Choice of Test Fungus as per Table 508.6- I
Test Duration Minimum 28 days
RH: 90% - 100%. Temperature: 30°C
7.5 Salt Fog Test : MIL -STD-810 G, Method 509.5
Salt Solution: 5% Salt Solution.
Temperature: 35 °c
Duration: Two cycles of 24 hrs exposures
and 24 hrs drying. Total = 96 hrs.
7.6 Acceleration Test : MIL-STD-810G, Method 513.6
Procedure-I: Structural. Forward
Acceleration A(g) 2
Table 513.6-1, Duration: 1 minute in each
direction

7.7 Vibration Test : MIL-STD-810 G, Method 514.6, Category B

Duration: 1 hour/ axis
Figure 514.6C-7 (L0=0.3, f0= 106Hz)
(f0=4x26.5Hz) (No. of propeller blades x
Max. propeller RPM)
7.8 Shock Test : MIL-STD-810 G, Method 516.6, Procedure-V
20 g, 11 msec, Saw Tooth Pulse
7.9 Proof Pressure Test : 3 bar
7.10 Burst Pressure : 5 bar

7.11 Pressure Test(Design : 10 bar

Margin for Nozzle only)

7.12 Endurance : 100 hrs

8 References
i. Maintenance Manual & Illustrated Part Catalogue of DO-228 aircraft
ii. MS 33657 / AS4395.
iii. MIL-STD-810G

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