Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

60

STEEL SEISMIC DESIGN


G. W . B u t c h e r

This paper is a revision of a paper from the proceedings of a Seminar on


"Seismic Problems in Structural Engineering" arranged by the Departments
of Civil Engineering and Extension Studies of the University of
Canterbury held in Christchurch from 13 - 16 May 1968.

SUMMARY:

Structural steel has proved to be a suit- range (more accurately the dynamic jump) and
able material for ductile moment resisting the region of strain hardening. Figure 1 shows
space frames in buildings subjected to strong these regions on an idealized stress strain
earthquake ground motions. curve while Figure 2 shows actual stress strain
curves for a mild steel, a low alloy steel and
The material properties considered nec-
a quenched and tempered steel. Plastic design
essary to avoid premature failure before the
methods are concerned mainly with monotonic
beneficial inelastic potential of the material
and proportional loadings, but with care the
is achieved are discussed. Consideration is
results may be applied to structures subjected
also given to low cycle fatigue, connections,
to earthquake motions where the beams in part-
design methods, workmanship and inspection.
icular are subjected to short term dynamic
1. Introduction loadings with load reversals in the inelastic
range.
This Paper deals with multi-storey steel
moment resisting space frames of conventional The performance of structural steel
type composed basically of rolled universal elements in multistorey frames subjected to
beam and column sections as the principal actual strong earthquake ground motions has
elements. been particularly good. In Anchorage for
instance there were a number of multi-storey
A s with ductile moment resisting space
buildings with structural steel frames design-
frames of other materials subjected to strong
ed for gravity loads with shear walls and cores
earthquake ground motions, economy requires
for lateral loads. Typical is the Cordova
that the energy absorption capacity of the
Building which is a six storey office building
system be fully utilised as the basis of des-
approximately 54 feet by 130 feet in plan. It
ign, rather than criteria of strength alone.
has a full moment resisting structural steel
Energy dissipation is achieved by the ability
frame in the narrow direction (major axis of
to deform well into the inelastic range.
universal columns). In the long direction
Current methods of design of multi-storey
semi-rigid beam column connections only are
structures to resist earthquake motions are
employed. The lateral forces are resisted by
based upon the strong column - weak beam con-
a reinforced concrete core enclosing the lift
cept. This postulates that the survival of a
shaft and stairwell. In the 1964 earthquake
building during an earthquake depends largely
damage occurred mainly in the ground floor
u p o n the ability of the beams to dissipate
(although the penthouse suffered severe dam-
energy by inelastic action while the columns
age) . The core partially failed at ground
in the main remain elastic. Energy dissi-
floor level as did the non structural 4" rein-
pation is best provided by beams and connect-
forced concrete curtain walls at each end of
ions with stable hysteresis loops.
the building. Following the failure of the
Park (1? has shown the justification for the
core, the building was subjected to large lat-
strong column - weak beam concept as applied
eral displacements with the structural steel
to reinforced concrete moment resisting frames.
frame alone furnishing the lateral resistance.
T h e concept applies equally well to steel
The steel frame in the narrow direction at the
framed structures.
south end of the building sustained damage
There is a considerable volume of theo- whereas the other frames in the building were
retical study and research applying to the undamaged. This was due to the following :-
problems related to inelastic behaviour of
(1) The stiffening effect of an adjacent
steel structures. This has been mainly assoc-
stairway landing and associated steel
iated with the application of plastic design
framing which greatly stiffened this one
methods to steel structures. Plastic design
column in the three column frame.
depends upon the ability of the structure to
deform well into the inelastic range without (2) The frame was the greatest distance from
fracture or unloading as the deformations the centre of rigidity and therefore sub-
increase. The structure and its components jected to torsional effects.
must be ductile. Ductility in so far as
structural steel is concerned may be regarded The stiffened column suffered fractures in the
as the ability to absorb large plastic deform- flanges but the web remained partly intact
ations without fracture, and includes the allowing the column to shorten by lh" (Figure
initial elastic region, the so called plastic 3). The remaining columns in the bent yielded
61
in the flanges at the first floor beam connect- Steel
ions . (Figure 4 ) . Materials
Low Cycle Fatigue
Referring to the Cordova Building, the authors Connections
of the report on building damage in Anchorage Design Methods
(Reference(2) comment as follows :- Workmanship and Welding Inspection.
"The performance of this building in resisting To conclude these introductory remarks, it
the earthquake forces in the longitudinal should be made clear that the use of structural
(north-south) direction is striking, especial- steel in itself will not ensure completely
ly when compared to the Four Seasons Apart- adequate performance of a structure subjected
ment which is similar in size, height, and to strong earthquake ground motions. As with
method o f resisting the longitudinal lateral other structural materials, careful attention
loads through the use of cantilever core walls must be paid to structural concept, selection
and in the length of reinforcing bar laps. In and testing of materials, adequate design of
the Cordova Building, after the core partially connections, competent workmanship and inspec-
failed, the semirigid moment co nnections bet- tion procedures for quality control.
ween the longitudinal beams and the columns
apparently had sufficient strength to maintain
the stability of the structure after core 2. Energy Absorption Capacity of Structural Steel
damage".
2.1 General
A general indication of the total weight
of structural steel per square foot in a The importance of the inelastic region in
ductile moment resisting space frame may be ob- absorbing energy can be assessed in a qualita-
tained from Figure 5. The graph is intended tive manner by the behaviour of a hypothetical
only as an indication of order of magnitude and one inch cube of steel under load. Up to the
should be used with caution accordingly. yield point of 36 kips per square inch the
energy stored in the cube is
It is only recently that special require-
ments for the use of structural steel in stuc- 36,000 36,000
Us = h stress x strain
tures subject to seismic ground motions have 30 x 1 0 6
12
been incorporated in codes. In the 1968 rev- 1.8 ft. lb. per cu.in.
ision of the S.E.A.O.C. recommended require-
ments (Reference (4) more extensive provisions If the cube is now stretched to a strain at
are included than in previous editions which which strain hardening commences (approximately
merely specified the grade of steel. The 0.0012 x 12 = 0.0144) then the energy absorbed
provisions now read : - in plastic deformation is

Sec. 2313 (j) 2 : 36,000


Ud (0.0144 - 0.0012)
12
Construction. The necessary ductility for a
ductile moment resisting space frame shall be 39.6 ft. lb. per cu.
provided by a frame of structural steel con- The actual energy absorbed by members in a
forming to section 272 5 of the Code, with frame loaded into the inelastic region is of
moment resisting connections. The more imp- course considerably different from the rather
ortant matters covered in Section 2725 are: crude approximation given above. However it
Materials - generally those suitable for can be seen that steel has the ductility
plastic design; necessary to absorb considerable amounts of
energy.
Connections - these are required to develop
the full plastic capacity of the beam or A measure of the energy absorbed bv the struc-
girder. A n exception is where it can be shown ture is the ductility f a c t o r ^ Park (1)
that ductile rotation capacity can be provided has defined/A as the ratio of lateral
with a weaker connection; deflection at ultimate to lateral deflection
at first yield.
Local Buckling - the so called "compact"
sections suitable for plastic design should be
used;
In addition to the above definition ductility
Slenderness Ratios - the effective length of factor has also been defined as the ratio of
compression members should be determined on the total deformation to elastic deformation at
basis of the unbraced frame, i.e. sidesway yield in terms of strain and rotation. The
permitted condition; ratio for strain is a function o f material
Non-Destructive Weld Testing - non destructive while that for rotation is a function of mat-
testing should be used on connections with erial , shape and size of cross section of the
tension butt welds. particular member.

These matters and others equally as imp- When applied to d e f l e c t i o n s ^ then includes
ortant are discussed in greater length under not only the material and member properties
the following headings : but also the structure and load character-
Energy Absorption Capacity of Structural istics. The term ductility factor should be
62

restricted to the first definition. Where 9 = rotation over the yielded length
as illustrated Figure 6
2.2 Rotation Capacity of Sections t = flange thickness
w = web thickness
For design purposes we need*to know the
d = depth of section
rotation capacity of a section. In the foll-
b = flange width
owing only the rotation capacity of steel beams
Aw = web area
will be discussed. A valuable review of the
Af = flange area
present state of knowledge (1968) and recomm-
£y = strain at yield
endations for future research is Reference 5.
s = ratio
As stated in the introduction most of the strain at strain hardening
work in this field has aimed at development of strain at yield
plastic design methods. It has relevance how- Vl & V2 = are absolute values of the shears on
ever in the case of seismic design in steel. either side of the hinge
In the absence of instability effects NOTE where yielding takes place in only
failure of a steel beam would take place theo- one member entering a joint then
retically by tensile fracture when the ultimate
VI
tensile strength of the material was achieved. 1 + = 1
However residual stress, (in so far as it
V2
effects local buckling) local buckling and Simplifying assumptions were assumed in deriv-
lateral instability reduce the theoretical ing this expression as to the length of the
moment capacity. local buckle and the strain at which local
buckling commenced. The rotation capacity
An idealised moment curvature relation-
predicted from the above expression is con-
ship for a universal beam subjected to a moment
servative .
gradient is shown in Figure 6. For beams
subjected to moment gradient, initial yielding Actual moment curvature relationships for
cannot spread until the moment is increased two types of steel and sections with varying
above the moment necessary to cause initial b/t ratios are shown in Figure 7 .
yielding Mp.
These are taken from Reference 8. A~2
Strain hardening occurs and the actual is the curve for a typical mild steel (Fy =
moment rises above the plastic moment value 36,000 lb./sq.in.) and B-2 is for a high yield
until local buckling occurs. The increased steel (Fy = 50,000 lb./sq. inc.) .
moment capacity of the beam due to strain hard-
Beams and connections under load reversal
ening is ignored in plastic design.
have been tested by Bertero and Popov ^
When local buckling appears well into the and Pinkney
inelastic range the moment capacity eventually These tests are discussed later. However even
falls off. Local buckling usually leads to though carried out on cantilevers the tests
lateral instability and the combined effect is showed essentially the same behaviour as the
to cause unloading. monotonic loaded beams discussed earlier.
Local buckling occurred in the compression
In order to assure adequate rotation
flange in the inelastic range but tended to
capacity before local buckling occurs, restric-
straighten out when the load w a s reversed and
tions have been placed on the beam flange width
the flange under tension. Failure criterion
to thickness ratio. The 1969 A.I.S.C. Specif-
was fracture caused by low-cycle fatigue in
ication requires the following
the area of local buckling. A view of the
minimum values for sections suitable for
local buckles in the flange are shown in
plastic design.
Figure 8. No lateral instability w a s observed.
Yield Point Flange Width/Thickness
Galambos states that an
36 17 examination ot the inelastic rotations from
50 14 this particular series of tests showed that
65 12 beam rotations were about 4 0 % greater than the
rotation predicted by the formula given above.
The lateral bracing provisions of the A.I.S.C.
Specification are also relevant in assuring The inelastic behaviour of steel beams
adequate rotation capacity. may be represented by the ordinary elasto-
plastic load-displacement hysteresis curve
Lay and Galambos (?) have developed
(see Figure 9 a ) . That steel roughly fits this
an expression to predict the rotation capacity
assumption may be seen b y comparing this to
of a universal beam type steel member under
actual hysteresis IOODS from tests carried out
moment gradient.
by Popov and Pinkney ( ) 10
It
is useful also to compare these to the ordinary
degrading stiffness hysteresis curves approp-
0*Zd4
n
6y ( s w )
(ft) (ftf riate to reinforced concrete (Figure 9 b ) .
In fact steel has a transition curve
between the elastic and inelastic branches.
The large areas of the loops indicate good
energy absorption properties. ,ncreases. The carbon equivalent is arrived
at by giving each alloying element a co-
3. Materials efficient related to the equivalent amount of
carbon. The carbon equivalent used in B.S.
The selection of materials to be used in
4360 is
the structure is an important part of the
design process. ^ „ ^ , Mn , Cr + Mo + V , Ni + Cu
C.E. = C + - + - - + — _
In general, for a steel framed structure,
stress or deflection criteria govern the choice Steels with a high carbon equivalent tend to be
o f a particular section for a member in the more difficult to weld successfully since they
frame. If stress governs then consideration have a greater tendency for cracking in the
should be given to the use of a steel with a HAZ.
higher yield point. However structural steel
Cracking in the HAZ usually takes the
should not be selected by yield point alone.
form of toe and under bead cracking. The four
Steels for earthquake resistant, multi-storey
main factors affecting the susceptibility of
frames should be those accepted as suitable for
steel to HAZ cracking are the composition of
plastic design.
the steel, the rate of cooling, the presence
In selecting a steel the following matters of hydrogen and the state of stress. The
require consideration: cooling rate and steel composition determine
the type of micro-structure. The purpose of
(1) Strength and Ductility
pre-heating is to decrease the cooling rate.
(2) Weldability The slower cooling rate has the effect of m i n -
imising the formation of a hardened structure
(3) Resistance to Brittle Fracture - Notch
in the HAZ and of allowing hydrogen more
Ductility. opportunity to disperse by diffusion, thus
3.1 Strength and Durability reducing the affective hydrogen content in the
HAZ. Information on preheat requirements is
Weldable structural steels normally avail- included in B.S. 1856 and B.S. 2 6 4 2 . The
able ex stock or on indent in New Zealand are presence of hydrogen in the HAZ may also be
usually supplied in accordance with B.S. 4360: reduced by the use of low hydrogen electrodes
or Australian Standards A . 1 3 5 , A.147, and the baking of electrodes before u s e . The
A . 1 4 9 , A.151 etc. B.S. 4 3 6 0 C ) or includes
1 1

preheat also has the effect of drying off the


steels in four tensile grades with several surfaces of the joint to be welded and hence
subgrades in each grade distinguished by reducing the possibility of hydrogen being
increasing yield stress and notch ductile present.
requirements. The main mechanical and chem-
ical properties applying to plate are summ- Welding stresses and high restraint can
arised in Table 1. lead to problems of lamellar tearing of plate
under certain circumstances. Thicker plates
3.2 Weldability of the order of 1%" and over in beam column
junctions where welds are made at right angles
We may define weldability of a steel as
to the direction of rolling are particularly
the relative ease with which two pieces may be
susceptible to this problem. During the roll-
joined together in a satisfactory manner by
ing of steel a flow structure is imparted to
welding. The weldability of a particular
the material as a result of non metallic
steel cannot be assessed on the basis of chem-
inclusions rolled out into layers in the
ical composition alone. Other important fact-
direction of rolling. The mechanical prop-
ors which affect weldability are design
erties in the thickness of the material are
details, welding process, materials and pro-
therefore totally different to those in the
cedure including preheat, service environment,
direction of rolling. The susceptibility of
the standard of welding, and the quality of
steel to this type of defect increases with
inspection. The material factors have been increasing plate thickness.
generally considered in the preparation of B.S.
4360. B . S . 1 8 5 6 ) and B.S. 2642
( 1 2
cover
( 1 3 )
3.3 Brittle Fracture
requirements for arc welding of steels to
Brittle fracture may be defined simply as
Grades 40 and 43 and Grades 50 to 55 respect-
rupture with no apparent permanent deformation
ively. In addition to these published guides
or energy absorption. Distinguishing features
laboratory cracking and similar tests may be
are :
carried out to evaluate materials and partic-
lar problems. However the only truly reliable (1) The absence of deformation of the material
test is to actually fabricate a joint under the in the vicinity of fracture;
conditions likely to be encountered in the
(2) The fracture plane with few exceptions is
fabrication of the structure.
at 90° to the plate or section surface;
The concept of the carbon equivalent has
(3) Characteristic surface markings are
b e e n used to relate the hardness of the heat
present.
affected zone (HAZ) with the chemical com-
position of a steel. The hardness of the HAZ Brittle fracture is not limited to welded
becomes greater as the carbon equivalent structures. There are reports of brittle
64

fracture in steel structures going back to the conditions.


last half of the 19th century when steel was
(4) Taller moment resisting frames are now
first being used as a constructional material.
being used requiring thicker rolled
One of the earliest recorded examples of a
sections and plates.
brittle fracture mode of failure is that of a
rivetted steel water stand-pipe on Long Island. B.S. 449: 1959, Amendment N o . 6, June 1966 ^ ^
1 5

T h i s structure failed during its hydrostatic leaves no doubts about the


acceptance test on 7th October 1886. Another necessity for precautions against brittle
early example is the catastrophic failure of a fracture where welded elements are used. The
rivetted steel tank containing 2 million amendment prohibits the use of steel to the old
gallons of molasses, due to brittle fracture. B.S. 15 in thicknesses over I V and sets out
This occurred on 15th January 1919 in Boston impact test requirements for other steels. In
w i t h ambient temperatures at freezing. More addition, designers are warned to give further
recent failures affecting welded structures consideration to requirements where single
are; the collapse of bridges over the Albert failure would be catastrophic, where complic-
Canel in Belgium in the late 1 9 3 0 s and 1940;
8
ated details are involved under dynamic
the failure of a number of welded ships during loadings and where service temperatures are
World War II and more recently the celebrated low.
partial collapse due to brittle fracture of a
span of Kings Bridge in Melbourne, Australia. In the engineering sense stress rates for
building response to earthquake ground motions
Conditions which favour a brittle frac- can be relatively high and of the order of 2 50
ture mode of failure are : kips per square inch per second. Typical
observed stress rates for other structures are
(1) A low temperature;
(Reference 1 6 ) :
(2) A high level of stress (including
(1) Crane girder 12 kips per square inch
residual stress);
per second;
(3) A notch crack or sharp discontinuity
(2) Railway bridge 350 Kips per square
produeting conditions of triaxial
inch per second;
stress, and therefore high strain
rates. (3) Highway bridge 57 Kips per square
inch per second.
Brittle fracture in building structures is
comparatively rare. There may be a number of I Steels which have a high resistance to the
reasons why this should be so but it would be brittle fracture mode of failure are termed
unwise to conclude that steel building frames notch ductile steels. We may define notch
m a y be considered immune from this type of ductility as the ability of the steel to d e -
failure. form in a ductile manner in the presence of a
notch. Notch ductility is influenced by the
The literature records the
metallurgy of the steel, the rolling techniques
failure of a test knee connection composed of
and the material thickness.
very large members (36 WF 230) due to brittle
fracture. The average flange thickness was For the normal structural steels the
I V but no precautions were taken to preheat metallurgical aspects which are important are
the joint or to use special welding procedures. those that control grain size. Elements which
The connection was first loaded in "compress- have significant beneficial effect are mangan-
ion" (re-entrant corner in compression) and ese and nickel as they produce finer grain
subsequently loaded in the "tension" mode. sizes. In addition finely dispersed aluminium
The failure occurred in the HAZ during the nitride and some niobium and vanadium nitrides
tension loading. and carbides also produce a fine grain struct-
ure .
Some cases of spontaneous brittle fracture
of rolled sections in the absence of external Rolling techniques and thickness also
loading have been reported. An example of this affect grain size. Thick plates are often
type of fracture is shown in Figure 11. finished at relatively high temperatures and
cool more slowly, resulting in a coarse grain
The response of a frame to earthquake
size and lower notch ductility. Controlled
ground motions could increase the chances of
rolling may be used to achieve grain size
brittle fracture in service for the following
reduction and hence improved notch ductility.
reasons :
This process consists of rolling to 7 0 % of
(1) Far more extensive use is now being total required reduction, cooling to about
made of welding. 950^ c., then rolling to final dimensions with
the finishing temperature about 850°c.
(2) Steel is a rate sensitive material.
High strain rates from dynamic loading A heat treatment called normalizing may
have the same effect as raising the also be used to improve notch ductility.
transition temperature. Normalizing consists of heating the steel to
900 - 950°c. and then cooling in air. This
(3) Heavy moment connections are required
not only achieves grain size reduction but also
involving greater restraint and increas-
renders the structure more uniform.
ing the possibility of triaxial stress
65
The effect of adjusting the chemistry, number of such load reversals during a typical
thickness, controlled rolling and normalising earthquake may be 10 to 15 with strains of the
on the notch ductility of two types of steel order of plus or minus 1^%.
are clearly shown in Figure 12 and the accom-
Gurney ( 2 1 ) suggests that the
panying table, e The best known
rate of crack propagation is the most important
test for measuring notch ductile properties of
characteristic for steel structures subjected
a steel is the Charpy V notch impact test.
to low cycle fatigue and in particular welded
The principle of this test is shown in Figure
structures. Low cycle fatigue life may be
13. Tests are carried out at different temp-
regarded as consisting of a crack initiation
eratures permitting the plotting of transition
period followed by a propagation period. How-
curves of energy and percentage fibrosity or
ever if a structure contains defects essentia-
crystallinity against temperature. The trans-
lly the same as initiated cracks in the regions
ition temperatures are recorded for a given
of high strain, the initiation period is for
energy value, say 35 ft. lb. and the 5 0 %
all practical purposes eliminated. The low
crystalline appearance of the fracture spec-
cycle fatigue life of such a structure might
imen . Idealized curves are shown in Figure
therefore consist only of a crack propagation
14 and may be compared to transition curves
period with failure ensuing when the crack
for notch ductile steels from Figure 15 (18)
reaches the critical size for fast fracture.
Gurney also shows from theoretical consider-
Empirical relationships between the ations and tests that under conditions of
energy level in the Charpy test and the actual reversed loading the relationship between total
service performance have been established. plastic strain and number of cycles may be
Tipper ( l
19
however has shown that expressed as follows :
there is very little agreement on whether such
relationships are valid. In addition a part- too
icular energy level criteria does not provide (00- (VoRofA)
the same guarantee against brittle fracture
for all types of steel. In general it would where £p = total plastic strain
seem more desirable to have a 5 0 % fibrosity N = number cycles
transition temperature for the steel as low as % R of A = percentage reduction of area in a
possible rather than an energy level criteria. tensile test.
The transition temperature approach to This relationship implies that material
notch ductility based upon dynamic fracture strength is not significant in defining low
tests such as the Charpy V notch test have the cycle fatigue behaviour. The main requirement
advantage of being rapid and simple. Fracture is a material with good ductility. As
mechanics has been applied to this problem by discussed previously Bertero and Popov (9)
various investigators who have developed a have carried out tests on steel
number of large size tests. The most widely cantilevered beams to determine the low cycle
used is the Drop Weight Test developed by fatigue life of such beams in the inelastic
Pellini ( °) 2
From this test the range. In these tests a 4" x 4 wide flange
11

Nil Ductility Temperature (NDT) may be det- beam was subjected to reversed loading at a
ermined which is the highest temperature at constant strain. The strain w a s varied from
which failure propagates to the edge of the 1 % to 2 . 5 % but was kept constant throughout
specimen. the series of cycles applied to each individ-
ual beam. The number of cycles before fracture
The large size of the test pieces and
for a particular cyclic strain range are shown
expense involved together with other consid-
in Figure 16. From this graph the low cycle
erations limit the usefulness of such fracture
fatigue life at plus or minus 1% strain was
mechanics tests to laboratory and research
607 cycles while at plus or minus 2 . 5 % strain
tests. The dynamic tests may be correlated
the life had dropped to 16 cycles. Local
with the fracture mechanics test for a part-
buckling of the flanges was observed during
icular steel. The dynamic test may then be
the second half of the first cycle. Figure
used as a quality control test for the pro-
17 shows the failure of a beam during the 16th
duction of the steel concerned.
cycle (i 2 . 5 % strain) the result of the
The designer can make use of the trans- enlargement of cracks in the wrinkles caused
ition temperature concept together with by local buckling of the flanges.
Fracture Analysis Diagrams (reference diagrams
which relate flaw size - stress relationships Undoubtedly concrete encasement or other
for fracture initiation in the transition means of preventing local buckling would affect
range) to assess whether brittle fracture will the low cycle fatigue life appreciably so long
be a problem or not. as the encasement itself remained intact.
As a result of these tests and others
4. Low Cycle Fatigue Popov ( 2)
2
has drawn the following
conclusions :
Steel seismic design must consider the
behaviour of the material when subjected to a (1) The tests have demonstrated that both
number of cycles of fully or partially rev- the moment-curvature and load deflection
ersed loading in the inelastic range. The hysteresis loops are remarkably stable
6 6

with respect to their shape. This implies (4) It should meet the functional require-
that a practically constant amount of ments of the building;
energy absorption can be depended upon per
(5) In joining ductile elements a connection
cycle at each level of strain.
must not be used which creates an
(2) The tests have shown that the onset of assembly which is brittle or non ductile;
flange buckling did not signal an immed-
(6) The connection must permit adequate
iate loss of moment capacity. Instead
access for both welding and inspection.
the load continues to increase independ-
ently of the buckling action. Neither Types of joints which are used :
did the severe buckling of flanges and
(a) Fully bolted or rivetted.
web signal a collapse of the system but
(b) Fillet welded.
the buckles appear and then disappear
(c) Butt welded.
cyclically until failure.
(d) Combinations of any of the above.
(3) The tests have demonstrated that both
Fully bolted or rivetted joints have been used
A.36 and A.441 rolled steel specimens
in the past but the massive connections
have a remarkable ability to withstand
required to develop the moment capacity of the
severe reverse loadings. Failure occurs
joined members as well as cost has tended
only after a large number of complete
against their continued use. Functional
reversals of extremely high strains.
requirements also may preclude their u s e .
Typical idealized hysteresis curves for various Generally the most satisfactory way of
levels of strain are shown in Figure 1 8 . meeting the above criteria is by welding or
a combination of welding and bolting.
A problem which arises with cyclic load
tests is the criteria for failure. Under the Static tests have shown that fillet
current weak beam-strong column concept the welded beam column connections including the
accumulated energy capacity may be the most use of moment plates can develop the full
realistic acceptance criteria for members and yield strength of the connected members.
connections being a measure of the ability to However in cyclically loaded tests discussed
dissipate energy in inelastic action for a later the fillet welded connections performed
number of cycles. In the tests mentioned the poorly when compared to butt welded connect-
criteria for failure was that an increase in ions . This type of connection has been used
deflection was accompanied by a decrease in in New Zealand in the past for some structures
load within the current cycling amplitude. with steel frames.
For the material and physical dimensions of 5.2 Tests on Connections
the members tested this usually corresponded
to fracture of the flanges, flange plates or Tests on three basic types of beam
welds. column connections subjected to repeated
inelastic strain reversal have been reported
5. Connections by Popov and Pinkney . These
tests were carried out in a similar manner to
5,1 Requirements the low cycle fatigue tests discussed earlier.
The three basic types of joints tested w e r e :
The weak beam - strong column approach
requires the use of adequate connections bet- (1) A butt welded joint in which the beam
w e e n the elements of the structure to maintain was welded direct to the column;-
full continuity, moment redistribution and
(2) A fillet welded joint with moment plates;
energy absorption. In general most of the
inelastic behaviour of the structure during (3) A high strength bolted joint with welded
an earthquake will occur at or near the joints. moment plates.
Hence connections must have the following
In all cases the columns were assumed to
fundamental requirements :
remain elastic. The three types of joints
(1) Be adequate from a strength point of after failure are shown in Figures 19, 20
view; and 2 1 . Failure was by fracture through the
flanges or moment plates. The number of
(2) Have matching energy absorption capacity cycles to failure varied from 2 2 ^ to 120 for
to the members joined. the butt welded connections with tip deflect-
Other requirements for a satisfactory connect- ions up to - 4".
ion are : Using accumulated energy as the criteria
(1) It should be simple and practical to for satisfactory performance it can be seen
fabricate; from Figure 22 that the butt welded connect-
ions were superior to the other types tested.
(2) It should be economical;
This conclusion applies to both the mild
(3) It should be of a type which produces as steel and the high yield steel connections.
little stress concentration as possible
The conclusions arrived at b y Popov for
hence reducing the chances of brittle
members subjected to low cycle fatigue apply
fracture;
equally well to the tests on connections.
67
Tests have also been carried out on steel field welded or bolted. In line with this
connections in Japan but results are not freely rather subjective approach are the reduction
available in English. A summary of some of factors specified in Clause 9.4 of the M . 0 . W .
these tests is reported in Reference 1 0 . Code of Practice ( ) 27
applied to
field welded joints and site bolted joints. A s
5,3 Design of Connections
far as is- known these factors have no test or
The design of connections located within other basis. For adequately inspected welded
the regions where plastic hinges are likely to joints there would seem to be no justification
form during earthquake motion should be on the for down-grading field welds. If any reduct-
basis of developing the full plastic moment ion factors are justified it wouId seem from
capacity of the beam connected. Design methods the tests above that these should be applied
for typical connections are shown in Figure 2 3 to fillet welded or bolted connections in
which is based upon a more, complete review given comparison with butt welded connections either
in reference 2 3 . The connections shown are for shop or field welded.
one or two way beam-column connections. For
With proper field welding procedures and
the case of four way beam-column connections
modern inspection techniques it would seem
with beams framing into the major and minor
difficult to justify on economic or technical
axes of a column the connections should be
grounds the use of two joints where one would
designed as two way connections. No allowance
suffice. It is difficult to generalise, since
should be made for the fact that beams frame in
costs will depend on the type of sections to
from the other direction.
be connected which may dictate a shop connect-
One aspect which has received little ion and field splice.
attention to date is the panel zone in the
column at a beam-column connection. Little is 6. Design Methods
known of the panel zones strength, stiffness
and ductility under cyclic loading in spite of 6.1 General
the fact that the panel zone plays an important
Methods currently available for the design
part in the total inelastic deflection of a
of muIti-storey frames are:
frame. The deformation of the panel zone is
shown in an idealized manner in Figure 2 4 . (1) Elastic design methods
This problem has been discussed by (2) Ultimate strength design methods
Bertero who suggested a programme of (3) Plastic design methods (i) braced frames
investigation into the inelastic behaviour of (ii) unbraced
panel zones. frames.
Beams framing into each side of the panel 6.2 Elastic Design Methods
would have a marked effect on the inelastic
Acceptable design methods for the design
performance of the panel. However until more
of structural steel frames subjected to earth-
is known it would seem prudent to use the
quake ground motions are B.S. 499 (^5)
design methods of Figure 23 applying to the
with a 2 5 % increase in allowable stresses
panel zone in a conservative manner.
and the A.I.S.C. Specification
(2 5)
(6)
Beedle has pointed out
whic h allows a 1/3 increase in allowable
the difficulties which arise with bolted joints
in tension where the ratio of ultimate to stresses.
yield in the material is close to unity. Normal methods of analysis may be used
For adequate service performance the for gravity loads.
usual design philosophy is to ensure yielding Additional detailed requirements mostly
discussed in previous paragraphs are :
in the gross section of the plates prior to
failure at the nett section through the holes (1) Connections within the regions where
or to fracture of the bolts. With joints of plastic hinges will form should be
usual proportions and a steel with an ultimate designed to develop the full plastic
to yield ratio of only 1.1, failure would properties of the member jointed (unless
occur in the nett section through the.hole. it can be shown that a lesser connection
The S . E . A . O . C . provisions, Section 272 5, will suffice);
recognize this problem and require bolted beam
(2) Column splices should be designed to
connections to be away from regions where
develop the full capacity o f the member;
plastic hinges may form in the case of steels,
with an ultimate less than 1 . 5 of the yield. (3) Sections should be used which are accept-
able for plastic design. Beams should
A n indication of the relative cost of
have the following minimum properties to
different types of connections are given in
preclude early local buckling:
Figure 25 ( ) .
2 6
These are for U.S.
shop conditions and it is assumed similar Flange Width Depth
criteria apply in New Zealand. Flange Thickness W e b Thickness

It has been argued that welded connect- 36 Ksi 17 70


ions likely to be highly stressed should be 50 14 60
carried out in the shop and that field splices
in areas of low stress may then b e either
68
(4) Lateral bracing should comply with the General clauses relating to fabrication
requirements for plastic design . and erection are covered by Part 5 of B.S. 4 4 9 : '

(5) Columns should be designed with effective In order to achieve the accuracy required
lengths which are based upon sidesway for erection of a multi-storey frame, the prov-
occuring. ision of jigs, trial assembly of important
Acceptable design curves are given in parts, the use of full scale mock-ups of joint
Reference 6. details and feasibility studies on assembly
procedures, may all be necessary.
Where welded built u p column members are
used a conservative approach to axial On site, accurate rigging, constant
loads should be adopted because of the checking of line and level, proper allowance
high level of residual stress. for weld shrinkage effects on root gaps and
Beedle ( ^ has discussed this problem
25 column verticality and correct welding sequence
and has pointed out the beneficial effects must be kept constantly in mind.
of stripping plates by gas prior to weld- 7.2 Welding Inspection
ing. It is fortunate that this corres-
ponds with the usual practice of stripping The employment of welding requires pro-
universal flats prior to fabrication to grammes involving welder qualification tests,
remove rolling defects along the edges. procedure tests where joints depart from the
normal experience, and production tests. Such
Column axial loads should be checked testing is usually backed u p by non destructive
against the total shear strength of the testing methods in the shop and on the site,
members framing into the column. together with visual inspection to ensure
quality control.
6.3 Ultimate Strength Design Methods
Ultimate strength design methods may be Methods of inspection covering welding
used. However load factors are usually chosen are based upon four test methods:
to give stress levels about the same as for (1) Visual
the elastic design method. (2) Magnetic particles and dye penetrant
This method does have advantages in (3) Ultrasonics
dealing with composite members of steel and (4) Radiography.
concrete. These are listed in increasing order of
cost. Detection capabilities of these methods
6.4 Plastic Design Methods
for various weld defects are listed in Table
Plastic design methods are not generally 3.
recommended at this stage for the design of
multi-storey frames subjected to earthquake The S.E.A.O.C. provisions ^
ground motions although research on this require a programme of non-destructive testing
problem has been underway for some time in to be established by the engineer covering
tension butt welded connections in primary
the U . S .
members in the frame.
A s a matter of interest, three methods
are available for the design of frames for The suggested minimum frequency is; test
gravity loads and wind. These cover braced all critical tension butt welds unless the
rejection rate is consistently less than 5%.
and unbraced frames.
If the rejection rate is consistently less than
(1) Braced Frames: 5% the testing rate could be reduced to 2 5% of
all welds.
(a) The Joint Committee report on rigid
multi-storey welded steel frames ( ) 2Q
No mention is made of welds other than in
critical areas. For such non critical welds
(b) The A . I . S . I . manual on the plastic the testing rate should be about 1 0 % .
design of braced multi-storey steel The fact that even under carefully con-
frames ( ^) ; 2
trolled laboratory test conditions problems
of weld defects can arise is highlighted in
(2) Unbraced Frames:
the tests reported by Popov and Pinkney (10)
Two computer programmes are available
for the preliminary design of unbraced
multi-storey frames. Details are out- Two connections of the series fabricated
lined in Reference 30. in a commercial shop and subjected to ultra-
sonic welding inspection were defective. In
7. W o r k m a n s h i p and Welding Inspection fact the joints were incorrectly prepared and
7.1 W o r k m a n s h i p the ultrasonic record misinterpreted.

Co-operation and exchange of ideas b e t - Under cyclic loading the connections


w e e n designer, fabricator and technical con- failed, in one case during the first cycle,
sultants should commence as early as pract- and in the other case after 5 cycles.
icable and, if possible in the design phase.
8. Conclusions action between concrete and steel require
considerable work before they become practical.
Steel, like any other structural material,
design methods. In the field of material
has its advantages and its limitations. A
properties and construction details, problems
decision on whether to use structural steel for
of brittle fracture, low cycle fatigue (at
a particular project requires a proper evalua-
high strains) of members and connections, and
tion of such properties together with consid-
the rotation capacity of actual members and
eration of cost.
connections under cyclic reversed loading
Once the use of steel has been decided including the effect of strain rate, only a
upon, the question of type of steel, mechan- limited amount of research appears to have
ical properties, notch ductility, and been carried out and published in the tech-
weldability must be considered against the nical literature.
background of structural concept, fabrication
It would seem appropriate to repeat the
and erection.
statement in the introduction that structural
It is quite evident that a considerable steel will not, in itself, ensure adequate
amount of research and development is still performance of a structure. Careful attention
required in the field of steel seismic design. must be paid to structural concept, selection
The application of plastic design or some other and testing of materials, adequate design of
limit design to ductile moment resisting space connections and competent workmanship and
frames and methods to allow for composite inspection procedures for quality control.

REFERENCES

1. Park, R. (1968) "Ductility of Reinforced Concrete Frames Under Seismic Loading" N . Z .


Engineering 23 (11) 15 November 1968.
2. - (1967) "The Prince William Sound Alaska Earthquake of 1964 and Aftershocks"
Volume II Part A U . S . Department of Commerce.
3. Wolfram, H.G. (1965) "Welded Beam - Column Connections for Multi-Storey Buildings"
Proc. 13th Nat. Conventions Australian Welding Institute.
4. - (1968) "Recommended Lateral Force Requirements and Commentary" S.E.A.O.C.
5. Calambos, T.V. (1968) "Deformation and Energy Absorption Capacity of Steel Structures
in the Inelastic Range" A . I . S . I . Steel Research for Construction Bulletin N o .
8, March 1968.
6. - (1969) "Specification for the Design, Fabrication and Erection of Structural
Steel for Buildings" A.I.S.C.
7. Lay & Galambos, T.V. (1967) "Inelastic Beams Under Moment Gradient" Journal of the
Structural Division A.S.C.E. V o l . 93, No. STl, Paper 5110, February 1 9 6 7 .
8. Lukey, A . F . & Adams, P.F. (1969) "Rotation Capacity of Beams Under Moment Gradient"
Journal of the Structural Division A . S . C . E . V o l . 95, No. St6, Paper 6599,
June 1969.
9. Bertero, V.V. & Popov, E.P. (1965) "Effect of Large Alternating Strains on Steel Beams"
Journal of the Structural Division A . S . C . E . V o l . 91, No. STl, Paper 4 2 1 7 ,
February 1965.
10. Popov, E.P. & Pinkney, R.B. (1967) "Behaviour of Steel Building Connections Subjected to
Repeated Strain Reversal" S.E.S.M. 67-30 University of California December 1967.
11. - (1968) B.S. 4360: 1968 "Specification for Weldable Structural Steels" British
Standards Institution.
12. (1964) B.S. 1856: 1964 "Specification of General Requirements for the Metal Arc
Welding of Mild Steel" British Standards Institution.
13. - (1965) B.S. 2642: 1965 "Specifications of General Requirements for the Arc
Welding of Steel to B.S. 968 and Similar Steels" British Standards Institution.
14. Fisher, J.W. & Driscoll, G.C. (1959) "Corner Connections Loaded in Tension" Welding Research
Supplement to the Welding Journal November 1959.
15. - (1959) B.S. 449: 1959 "Specification for the Use of Structural Steel in Building"
British Standards Institution.
16. O'Connor, C. (1969) "Structural Implications of Fracture Tests on Al Steel" The
Institution of Engineers Australia Civil Engineering Transaction April 1969.
70

17. Alting, T.J. (1968) "Post War Developments In Shipbuilding Steels" Acier-Stahl-Steel N o ,
12, 1968.
18. - (1966) Proceedings of the Conference on Structural Steelwork B. C . S . A. P . 2 0 .
19. Tipper, C. F. (1962) "The Brittle Fracture Story" Cambridge University Press P.173.
20. Pellini, W . S , & Puzak, P.O. (1963) N.R.L. Report 5920 March 1963, U.S. Office of Naval
Research.
21. Gurney, T.R. (1968) "The Fatigue of Welded Structures" Cambridge University Press P.185.
22. Popov, E.P. (1967) Initial Draft of Section 6.4 "Commentary on Plastic Design In Steel"
A.S.C.E. Manual N o . 4 1 , 1961 (Proposed R e v i s i o n ) .
23. Drlscoll, G. C. etal (1965) "Plastic Design of Multi-Storey Frames' 1
Lehigh University.
24. Bertero , V.V. (1969) "Seismic Behaviour of Steel Beam to Column Connection Subassemblages"
4th World Conference Earthquake Engineering, Chile 1969.
2 5. Heyman, J. & Leckie, F.A. (1968) "Engineering Plasticity" Cambridge University Press,
p.p.47 and 5 4 .
2 6. Shields, D.C. (1968) "Cost Factors in Structural Steel" Proceedings 3 7th Annual Convention
S . E . A. 0. C .

27. - (1968) P. W.81/10/1: 1968 Code of Practice "Design of Public Buildings" December
1968, M.O.W., New Zealand.
28. - (1964) "Fully Rigid Multi-Storey Welded Steel Frames" Joint Committee Report,
The Institution of Structural E n g i n e e r s , The Institute of W e l d i n g , December 1964.
29. - (1968) "Plastic Design of Braced Multi-Storey Steel Frames" A.I.S.I. 1968.
30. Driscoll, G.C., Armacost, J.O., Hansell, W . C . (1970) "Plastic Design of Multi-Storey
Frames by Computer" Journal of the Structural Division A.S.C.E. V o l . 96, N o .
STl, Paper 6995, January 1970.
31. Popov, E.P. & Pinkney, R.B. (1969) "Reliability of Steel Beam - Column Connection Under
Cyclic Loading" 4th World Conference on Earthquake Engineering, Chile 1969.
c r p r c c

UNLIMITED PLASTJIC REGION


^ S S £ M E D _ j ^ n _ pla^TIC DESIGN

PLASTIC STRAIN-HARDENING
ELASTIC REGION
REGION
[DYNAMIC
|JUMPJ-f

STRAIN 6
Fig. 1—Idealized Stress Strain Curve f o r Steel

a ©
^ ^ •» ^

s X
\
s s T 1

\
\
S o \
\
A S T M A 4 4 1

1 £
€ 0 s. .—

A S T M A 3 *

4-©

©
O-Ott O'lO O l 5 ©-&Q O-SEs ©-4»© o - & & o « o

S T R A I N rtt« INCH

Fig. 2 — C o m p a r i s o n o f Stress-Strain Curves


72

Fig. 3 — F r a c t u r e s in Flanges of Corner C o l u m n


C o l u m n A.6 C o r d o v a B u i l d i n g (Ref. 2 )

-]-[- 1 ; !
1
I ' ! !
i i i
I
i
! ' '
i ate)
! . i
<
:
— j — •
j
t

| !
1 •WPS .**
j | j 1 i
i
1 ! 1 !

i i
i fir/-
r
mi
-p~:- 1
_ L : ,
l
1 _
*
-f -
ID
1 w 1
1
\ !

tear i "

- -
__|_

- { 1
1
i 1
^ © 12 I* 20 24

Fig. 5 — W e i g h t of Steel per square f o o t f o r v a r i o u s n u m b e r s o f Storeys


73

ACTUAL HINGE CAPACITY

M p

0 0 02 0 04 0 06 0 08 0-10

O RADIANS

Fig. 6—Idealized Moment—Curvature Relationship Universal Beam Section

(Ref. 8 )

LOCAL
BUCKLING

0 - 6 l-

10 12 14

9/,dp

Fig. 7 — T y p i c a l M o m e n t — C u r v a t u r e Universal Beams Under M o m e n t Gradient


(Ref. 8 )
Fig. 8 — T y p i c a l Local B u c k l i n g of Flanges (Ref. 9 )

DUCTILITY FACTOR :

LOAD U =4^ LOAD

Fig. 9 a — O r d i n a r y Elasto—Plastic Model Fig. 9 b — O r d i n a r y Degrading Stiffness Model


Fig. 1 1 — S p o n t a n e o u s Failure o f a Steel Beam in the B r i t t l e F r a c t u r e Mode

(Torroja)
76
77

7 5 % GRYSTALLINITY OR 25% FIBROSITY

-40 -20 0 20 40
TEMPERATURE (°C)

Fig. 1 4 — i d e a l i z e d Charpy V N o t c h Test Results

I—m i i 8 i s i i I

-80 -GO -40 -20 O 20 40 GO SO


TESTING TEMPERATURE - °C

Fig. 1 5 — T y p i c a l C h a r p y V Notch Impact Curves f o r 1 " T h i c k Plate (Ref. 18)


CYCLES TO

#**HDGB OF
C U M P I K BLOCK

C0N1 R O L L I N G
r&AtN
—-*
l / '
V _ t.

200

0.5 1.0 1.5 2.0


CONTROLLING CYCLIC STRAIN; (%), ( ? )

Fig. 1 7 — F r a c t u r e During 16th Cycle


Fig. 16—No. of Cycles Required to Attain
at ± 2 . 5 % Controlling Strain (Ref. 9)
Fracture as a F u n c t i o n of the

C o n t r o l l i n g Cyclic Strain (Ref. 9)


Fig. 2 0 — F i l l e t Welded Specimen at Failure (Ref. 10) Fig. 2 2 — B o l t e d Joint Specimen at F a i l u r e (Ref. 10)

CONNECTION:

BUTT WELD : COLUMN FLANGE


FILLET WELD: COLUMN FLANGE
BOLTED : COLUMN FLANGE
BUTT WELD : COLUMN WEB
FILLET WELD: COLUMN WEB
HIGH YIELD STEEL

200 400
, IA(in)
A=RESIDUAL PLASTIC DEFLECTION
PER HALF CYCLE

Fig. 2 1 — A c c u m u l a t e d Energy versus A c c u m u l a t e d A' (Ref. 31)


CORNER CONNECTIONS: INTERIOR BEAM TO COLUMN
CONNECTION:
REQUIRED WEB THICKNESS
FOR SHEAR: REQUIR£D WEB THICKNESS OF COLUMN
\M P TO PREVENT WEB CRIPPLING:
6y dbdc

DIAGONAL WEB STIFFENER: \ db 4 Ltl) + 5 k c J <^yc

M s
'C0S9 \6y d b
Wdc
V3 3& REQUIRED WEB THICKNESS
COLUMN WEB BUCKLING:
TO PREVENT

ALTERNATIVELY USE WEB DOUBLER -dc-


PLATES TO PROVIDE THE REQUIRED W - d c /30
WEB THICKNESS
FLANGE STIFFENER THICKNESS WHEN
EXTERIOR BEAM TO COLUMN Ml REQUIRED FOR WEB CRIPPLING^
CONNECTIONS:
Ast - [A f-W
b c (t + 5k )]
b c

REQUIRED WEB THICKNESS OF COLUMN


TO PREVENT WEB CRIPPLING 1

,M3 REQUIRED COLUMN FLANGE THICKNESS*.


(TENSION DISTORTION)

I
[tb + 5kcj ^5yc
<c*0.4VA b f

FLANGE
E STIFFENER THICKNESS
THI WHEN
RED FOR WEB CR
REQUIRED CRIPPLING
REQUIRED WEB THICKNESS FOR SHEAR:
-d -
c
A t - [A f"W
s b c (t b + 5Kc)] /3 A M

<3ydb d c

REQUIRED
?ED COLUMN FLANGE
FL/J THICKNESS; M2
(TENSION
ON DISTORTION) A M = M1 + M2 ( + c l o c k w i s e )
DIAGONAL WEB STIFFENER FOR SHEAR:
c*yc
REQUIRED WEB THICKNESS FOR SHEAR: 1 AM Wdc
A =
s

V3 M3 M3 COS 0 d y d b VT
W -
c?yc d d
b c / f

DIAGONAL
SHEAR:
WEB STIFFENER FOR A 6
t
<6y = YIELD STRESS
A s . _ ^ T j ^ W ^LCL ^ y b = YlELD STRESS - BEAM
S
COS B \dy db \/3 J -1—1— 6 y c = Y I E L D STRESS - COLUMN

Fig. 2 3 — D e s i g n of Beam C o l u m n Connections (Ref. 23)


Fig. 2 5 — R e l a t i v e Cost of Beam C o l u m n Connections (Ref. 2 5 )
TABLE 1
_ _ _ _ _ _ _ ro

GRADE Mn/C CARBON ELONG. TENSILE YIELD CHARPY V NOTCH


LADLE EQUIV 8"GL STRENGTH STRENGTH IMPACT TEST
(If agreed)
% % ton / in -
2
ton/in. •c ft. lb.

40A _ _» 22 26/31 _ _.
B 7-5 — 22 26/31 13-5/150 RT 20
C 8 3 0-41 22 26/31 13 5/15 0 0 20
r-10 30
D 9-4 0-41 22 26/31 14- 5 / 1 7 - 0 _-20 20
E "-20 45
9 4 039 22 26/31 14- 5 / 1 7 0
m 18
43 A1 — — 20 28/33 — —
A — — •20 28/33 140/160 — —
B 6-8 «-— 20 28/33 14-0/160 RT 20
C 8-3 0-41 20 28/33 14-5/18-0 0 20
"-10
D 9-4 0-41 20 28/33 15 5 / 1 8 - 0 =

-30
^0
E 9-4 0-39 20 28/33 15-5/180 -50 2d
50 A 69 — 18 32/40 — — .—
B 7-5 18 32/40 21/23
C r- 5 30
7- 5 0-45/0-47 18 32/40 21 / 2 3 _-15 20
D -20 30
8-3 0-43 18 32/40 22/23 j-30 20
55C 7- 3 0-51 17 36/45 27/29 T 0 20
1-20 45
E 7 3 0-51 17 36/45 26/29 -r-3o 3 ft
L-50

CHEMICAL COMPOSITION & MECHANICAL PROPERTIES FOR PLATE (ABBREVIATED)


TABLE 2
N° AVERAGE Mn N°
ON TYPE OF STEEL ANALYSIS C OF TESTS
GRAPH (%)
1 STEEL 41 SEMI-KILLED AS 0-17C 4-6 29
ROLLED 0-78 Mn
2 STEEL 41 SEMI-KILLED 0-17 C 4 -8 123
CONTROLLED ROLLING 0-81 Mn
3 STEEL 41 SEMI-KILLED 0-13 C 8- 6 154
CONTROLLED ROLLING 1 • 12 Mn
4 STEEL41 A1 K I L L E D 0-165 C 5-1 8
CONTROLLED ROLLING 0 - 8 4 Mn
5 STEEL 41 A1 KILLED 0* 17 C 4-9 114
NORMALISED 0 - 8 4 Mn
6 STEEL 41 A1 KILLED 0-11 C 10- 9 17
CONTROLLED ROLLING 1 -20 Mn
7 STEEL 41 A1 K I L L E D 0-14 C 7-7 15
NORMALISED
8 STEEL 52 A 1 - Si - K I L L E D 0-19 C 7 -1 27
NORMALISED 1 -34Mn
(Q-32Si)
9 STEEL 52 WITH Nb A l - S i - 0-15C 9-5 28
KILLED CONTROLLED 1 • 43 Mn
ROLLING NORMALISED CO-33Si )

Fig. 1 2 — C h a r p y V N o t c h Impact Test Results f o r V a r i o u s Steels (Ref. 1 7 )

TABLE 3

MAG. PART.
DEFECT VISUAL ULTRASONICS RADIOGRAPHY
DYE PENE.

1. POROSITY N.A. N.A. FAIR TO GOOD EXCELLENT

2. INCLUSIONS N.A. N.A. FAIR TO GOOD EXCELLENT

3. LACK OF FUSION N.A. N.A. EXCELLENT FAIR

4. INCOMPLETE PENETRATION N.A. N.A. EXCELLENT GOOD

5. CRACKS

TOE GOOD V. GOOD EXCELLENT GOOD

UNDERBEAD N.A. N.A. GOOD GOOD

LONGITUDINAL GOOD V. GOOD EXCELLENT POOR

TRANSVERSE GOOD V. GOOD GOOD FAIR

6. UNDERCUT EXCELLENT N.A. N.A. GOOD

7. OVERLAP EXCELLENT GOOD N.A. POOR

8. INCORRECT P R O F I L E EXCELLENT N.A. N.A. FAIR

SURFACE APPEARANCE
q
EXCELLENT N.A. N.A. FAIR
OF WELD

WELD DEFECTS - DETECTION CAPABILITIES VARIOUS NON DESTRUCTIVE TESTS

You might also like