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P P O I : Roject Rofile N Nverters
P P O I : Roject Rofile N Nverters
P P O I : Roject Rofile N Nverters
ON
INVERTERS
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PART-II
I. INTRODUCTION:
Inverters find applications where emergency stand-by power is required and / or there is
no AC power available. Such applications are fluorescent tube lighting during power failure in
vehicles, in hospitals, airports etc. These also find wide uses as stand-by power supply for computers,
instrumentations and telecommunication equipment etc.
Inverters are low capacity find wide use in fluorescent lighting. Present trend of usage of
tube lights in buses, trucks, railways, coaches has increased the market potential. These can also
be used in emergency lamps. Increase of health centers / hospitals has directly created the demand
as emergency / stand-by power supply in such cases.
There being tremendous growth of industry and usage of modern instrumentation and
process control equipments the demand of inverters and converters has widely increased.
a) Placement of orders 1
b) Procurement 2
c) Power connection/Electrification 2
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5. Procurement of raw materials 2
7. Trial Production 11
8. Commercial production 12
Note:
3. When imported plant and machinery are required, the implementation period of project
may vary from 12 months to 15 months.
V. TECHNICAL ASPECT:
MANUFACTURING PROCESS:
Special transformers needed for such product are procured from outside as per the given
specifications. The critical components, which go to make up the products, are tested to ensure
that they meet the required specifications. The components are fixed and solder on printed circuit
board (PCB) according to the design. Controls and sockets are assembled individually. The PCB
transformers etc. are mounted on the chassis and all the inter connections made. The waveforms at
various checkpoints, output voltage and power are checked adjustments are made so that the
products meet the desire performance specifications. On completion of testing the instrument is
kept for soaking the specific time period to ensure its quality and reliability.
7. Packing 6. Testing
Production Target
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QUALITY CONTROL & STANDARD:
There are no Indian Standards for these types of Inverters and Converters. However, sample
technical data for each type of product is given below:
Inverters
2. ENERGY CONSERVATION:
1. Machinery & Equipment’s parts, which are revolving and reciprocating should be properly,
lubricated from time to time with suitable lubricant oil.
2. Layout of the unit should be in such a way in that no back tracking of material is there.
4. The entire transmission belt will be tightened before starting the work is whereever
applicable.
5. Fluorescent tube with electronic Chokes may be used for energy saving. Further recently
developed compact fluorescent tubes called (CRT) of 10, 15, watts Philips/Glaux made
may be used for energy saving and decoration. These self-ballasted fluorescent lamps are
high efficiency replacements for ordinary bulbs. For same light output, CFLEBs consume
about one-fifth the power consumed by ordinary bulbs, thereby saving a lot of energy.
The savings get further multiplied when CLEBs are used in air conditioned areas, since the
saving of energy by using CLEBs also corresponds to less heat dissipation reducing load
on air conditioners. The life of CFLEBs is about 8000/10000 hours i.e. about 10 times
that of ordinary bulb.
The typical payback period in terms of savings of energy bills and cost of ordinary lamps
is about 6 months operation. Unlike ordinary bulbs, these CFLEBs provide choice of
three colours designated A, B & C, to suit individual requirements.
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Electronic Ballast, with protection against high voltage spikes, along with high quality CFLs
make these composite CFLEI3s (or self ballasted CFLs) Slim, lightweight, efficient and
reliable units.
6. As far as possible Solar Energy and day light will be used keeping all the other lights off.
7. As far as possible inductive load of motor will be reduced and high power factor will be
used with the aid of capacitors of appropriate sizes.
POLLUTION CONTROL:
1. This industry involves pollution to some extent for which State Pollution Control Board
has to be approached.
2. Minimum height of shed will be maintained with exhaust fans should be installed for removing
decongestion proper ventilation, removal of cokes fumes etc.
1. Fixed Capital:
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10. Dummer Stat (4amps & 8 Amps) Ind 3 2,000/-
11. Panel Meters Ind 4 1,000/-
12. HV. Tester Ind 1 6,000/-
13. Rheostats Ind 10 2,000/-
14. Electric Drill (½”) (Pillar Type) Ind 1 4,000/-
15. Megger Ind 2 4,000/-
91,500/-
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10. LED ” 600 0.75 450/-
11. Connectors ” 100 10.00 1 ,000/-
12. Auto Wires ” 1 00 Mtr. 14.00 1 ,400/-
13. Wire & Sleeves ” 10 Packets 72.00 720/-
14. Relays ” 100 34.00 3,400/-
15. Lug ” 300 0.50 150/-
16. Cabinet ” 100 170.00 17,000/-
17. PCB ” 100 30.00 3,000/-
18. Jacks ” 800 1.25 1,000/-
19. Pre-set ” 700 1.50 1,050/-
20. Socket ” 100 5.00 500/-
21. Fuse Holder ” 100 10.00 1,000/-
22. Mains Lead ” 100 5.00 500/-
23. Copper Wire ” 125 Kq. 170.00/Kq. 21,250/-
24. Tapes ” 20 Rolls 7.00 140/-
25. Sleeves Plastic Formers ” 1 00 Meters 1.00/Mtr. 100/-
26. Impreqnation Compound ” 30Kg. 40.00/kq. 1,200/-
27. Ktheriod + Prespam Paper ” 5,000/-
28. P.F. ” 2000 1.00 2,000/-
29. Hardware ” 3,000/-
30. Coir ” 65 Boxes 320/Box 20,800/-
31. Varnish 1 0 Ltrs. 60/Ltr. 600/-
Total: 1,49,520/-
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(2) Staff & Labour (Per Month):
(3) Utilities:
1. Rent 4,000/-
2. Postage & Stationery 1,200/-
3. Advertisement 2,000/-
4. Repair & maintenance 3,000/-
5. Telephone /Fax charges 3,000/-
6. Transport, Packing & Conveyance charges 2,000/-
7. Consumable 1,000/-
8. Insurance 800/-
9. Miscellaneous Expenses 1,000/-
Total: 18,000/-
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VIII. TOTAL RECURRING EXPENSES ( PER MONTH) :
= 1 +2+3+4
It is expected that during first year machine utilization will be70% and during second year
85% and 100% in subsequent years.
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XIV. NET PROFIT (Per Annum):
(Before Income-tax)
Additional Information:
a. The Project Profile may be modified/tailored to suit the individual entrepreneurship qualities/
capacity, production programme and also to suit the locational characteristics wherever
applicable.
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b. The electrical Technology is undergoing rapid strides of change and there is need for
regular monitoring of the national and international technology scenario. The unit may,
therefore, keep abreast with the new technologies in order to keep them in pace with the
developments for global competition.
c. Quality today is not only confined to the product or service alone. It also extends to the
process and environment in which they are generated. The ISO 9000 defines standards
for Quality Management systems and ISO 14001 defines standards for Environmental
Management system for acceptability at international level. The unit may therefore adopt
these standards for global competition.
d. The margin money recommended is 25% of the working capital requirement at an average.
However, the percentage of margin money may vary as per bank’s discretion.
3 M/s Transtronix India (P) Ltd., 80A, DDA shed. Okhla Phase-II,
New Delhi-110020.
4 M/s Picco Electronics & Electrical Ltd., Science & Industry Division,
Shivnagar Estate, Worli, Mumbai-400018.
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