Haldex

Haldex Brake
Brake Products
Products Ltd
Ltd

PRESENTS

Performance & Safety in Vehicles

000 700 209-1/09.99
 Basic Components of MGX ABS

Control
Module MCER Valve

60 Tooth

100 Tooth

Power
Supply
Wheel Sensing Equipment
Performance & Safety in Vehicles
000 700 209-2/09.99
 Product Information

2S/1M ABS System - 24v

Features :-
2 Sensors
Memory Controlled Relay (ABS) Valve
and
Emergency Relay Valve

Performance & Safety in Vehicles

000 700 209-3/09.99
 MGX - Control Modules

MGX MGX 2

MGX 2E MGX 100

Performance & Safety in Vehicles
000 700 209-4/09.99
 60 Tooth Wheel Equipment

SENSOR & HOUSING EXCITER

Straight Cable Exit

Angled Cable Exit

Performance & Safety in Vehicles

000 700 209-5/09.99
 60 Tooth Installation
Sensor Bracket
Sensor & Retaining clip assembly

Grommet

Cable to ECU

Axle Spindle

Torque Plate
Hub Assembly

Brake Shoe

Drum
Exciter

Performance & Safety in Vehicles

000 700 209-6/09.99
 100 Tooth Wheel Equipment

SENSOR & RETAINING CLIP EXCITER RING

Performance & Safety in Vehicles

000 700 209-7/09.99
 100 Tooth Sensor Installtion

Apply a grease based corrosion inhibitor.

The recommended type are:-

Molykote Cu 7439 Plus (Dow Corning)
Haldex 4g sachet - 042 5857 09

HOUSING/BRACKET RETAINING CLIP SENSOR

GREASE

Performance & Safety in Vehicles

000 700 209-7_1/09.99
 100 Tooth Installation

Sensor & Retaining clip assembly

Sensor Bracket
Grommet

Cable to ECU

Axle Spindle

Torque Plate
Hub Assembly

Brake Shoe

Drum
Exciter

Performance & Safety in Vehicles

000 700 209-8/09.99
 Sensor Theory

Exciter Ring
Magnet Coil

HIGH DENSITY OF
MAGNETIC FLUX

Conductors Pole Piece

LOW DENSITY OF
MAGNETIC FLUX

Performance & Safety in Vehicles

000 700 209-9/09.99
 Power Supplies

ISO 1185 (24N)

ISO 3731 (24S)

ISO 7638
Performance & Safety in Vehicles
000 700 209-10/09.99
 Wiring Diagram - 24S & 24N

1
ISO 1185
(24N) MCER
4 VALVE
2
CORE
CABLE
1.5²mm
JUNCTION RIGHT
BOX LEFT SENSOR
SENSOR

2 MGX
CORE MODULE
CABLE
1.5²mm
2
ISO 3731
(24S)
6
2 5
CORE CORE
CABLE CABLE
1.5²mm 1.5²mm

ABS
WARNING
LAMP

Performance & Safety in Vehicles

000 700 209-11/09.99
 Wiring Diagram - ISO7638, 24N & 24S
MCER
VALVE
5

ISO 7638 4
(FUSED) 3
1
2
5
CORE PCB JUNCTION BOX RIGHT
CABLE SENSOR
1.5²mm LEFT
SENSOR

MGX
MODULE
ABS 1

1 2
CORE
ISO 1185
CABLE
(24N) 1.5²mm
4 5
CORE
2
CABLE
CORE
1.5²mm
CABLE
1.5²mm

ISO 3731 2
(24S) 6

2
CORE
CABLE
ABS 1.5²mm
WARNING
LAMP

Performance & Safety in Vehicles

000 700 209-12/09.99
 Wiring Diagram - Full Trailers
JUNCTION
BOX

1
ISO 1185
(24N) MCER MCER
4 VALVE VALVE
2
CORE
CABLE
1.5²mm

JUNCTION RIGHT RIGHT

BOX SENSOR SENSOR
LEFT LEFT
SENSOR SENSOR

MGX MGX
2 MODULE MODULE
CORE
ABS 2 ABS 1
CABLE
1.5²mm

ISO 3731 2
(24S) 6
2 5 5
CORE CORE CORE
CABLE CABLE CABLE
1.5²mm 1.5²mm 1.5²mm

ABS
WARNING
LAMP

Performance & Safety in Vehicles

000 700 209-13/09.99
 Lamp Circuit Wiring Diagram

MODULE
ISO 1185
(24N)

Terminal Reference Guide

FR/TP
+ PIN 4 B+I B+P
B+P Battery positive permanent supply
D1 D2 ISO 3731 (24S)
FUSE
B+I Battery positive intermittent supply
PIN 1 D3 D4 ISO 1185 (24N)
B+F
F O/L FI B+F Battery positive fused
B+L
F O/L Failure output / Lamp
GND B+L Battery positive lamp supply
RED
LAMP IN ISO 3731 FI Failure input
(24S)
TRUCK
PIN 2 GREEN
FR/TP Fault reset - MGX2 (Test pulse - MGX)
+
ABS II LAMP ON
TRAILER GND Ground terminal

+ PIN 6

Performance & Safety in Vehicles

000 700 209-14/09.99
 ISO 7638 Socket Variations

Green Cover - Fused pin 1

5 x 1.5mm² cables

Black Cover - No Fuse

2 x 6mm² or 4mm² cables
3 x 1.5mm² cables

Red Cover - No fuse

2 x 6mm² or 4mm² cables
3 x 1.5mm² cables
Screw Connectors

Performance & Safety in Vehicles

000 700 209-15/09.99
 MCER Valve

Control Port - M16

Emergency port - M16

Reservoir port - M22

6 Delivery Ports
4 x M16 Ports
2 x M22 Ports

Performance & Safety in Vehicles

000 700 209-16/09.99
 MCER Valve

SOLENOID LATCH VALVE

DRIVER DEMAND
POPPET
VALVE
MEMORY CHAMBER

SOLENOID RELAY PISTON

EXHAUST
PORT
EMERGENCY LINE
INLET
VALVE
SUPPLY
EXHAUST
VALVE
NRV

EMEGENCY PISTON

DELIVERY EXHAUST PORT

Performance & Safety in Vehicles
000 700 209-17/09.99
 MCERV Operation
T railer Breakaway

EXHAUST VALVE INLET VALVE

Closed Open

Performance & Safety in Vehicles

000 700 209-18/09.99
 MCERV Operation
Brakes Released

EXHAUST VALVE INLET VALVE

Open Closed

Performance & Safety in Vehicles

000 700 209-19/09.99
 MCERV Operation
Anti-Lock Brake Slow Re-apply

POPPET EXHAUST LATCH VALVE

VALVE Closed
Closed

EXHAUST VALVE INLET VALVE

Closed Open

Performance & Safety in Vehicles

000 700 209-20/09.99
 MCERV Operation
Anti-Lock Brake Fast Re-apply

POPPET INLET LATCH VALVE

VALVE Closed
Open

EXHAUST VALVE INLET VALVE

Closed Open

Performance & Safety in Vehicles

000 700 209-21/09.99
 MCERV Operation
Brakes Applied Anti-Lock Brake Release

POPPET INLET
VALVE
Closed MEMORY
CHAMBER
Closed

EXHAUST VALVE INLET VALVE

Open Closed

Performance & Safety in Vehicles

000 700 209-22/09.99
 MCERV Operation
Brakes Applied No Wheel Lock

LATCH VALVE
Open

MEMORY
CHAMBER
Open

EXHAUST VALVE INLET VALVE

Closed Open

Performance & Safety in Vehicles

000 700 209-23/09.99
 MCERV Operation
System Charged Brakes Off

LATCH VALVE
POPPET EXHAUST Open
VALVE
Closed MEMORY
CHAMBER
Closed

EXHAUST VALVE INLET VALVE

Open Closed

Performance & Safety in Vehicles

000 700 209-24/09.99
 MCERV Operation
System Charging Brakes Applied

LATCH VALVE
Open

MEMORY
CHAMBER
Closed

EXHAUST VALVE INLET VALVE

Closed Open

Performance & Safety in Vehicles

000 700 209-25/09.99
 System Diagnostics

Performance & Safety in Vehicles

000 700 209-26/09.99
 Multi Meter Readings

Performance & Safety in Vehicles

000 700 209-27/09.99
 Polar Fuse Board

Mk II Polar fuse board Mk II Polar fuse board

with Mk I Bar Jumper

BAR JUMPER BAR JUMPER

Used on MGX2 / MGX 2E / MGX 100 Used on MGX

Performance & Safety in Vehicles

000 700 209-28/09.99
 PCB Wiring - Warning
Warning Lamp
Lamp Controller
Controller // Junction
Junction Box
Box

CONTROL
MODULE

ABS
WARNING
LAMP
Performance & Safety in Vehicles
000 700 209-29/09.99