MEP

EXAMINATION OF MARINE ENGINEER OFFICER

Function: Marine Engineering at Management Level
QUESTION NO 1 IS COMPULSORY ANSWER ANY FIVE OTHERS
April same as March 2010.

March 2010.

Question.
With respect to hydraulic Ram steering gears
(a) What emergency locking device can be used in order to speedily bring the steering gear to
rest? State one reason the best angular position to lock the steering gear.
(b) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder
carrier ring clearances can be measured. Indicate what clearances you would expect with a
new steering gear
(c) State the consequences of the wear down clearances being reduced to less than zero.

Question Sr No 3 MARCH 2007

Sketch and describe a pneumatically operated control valve
Explain how the valve is operated if the controller fails.
Discuss the routine maintenance required for these valves.

Question. Aug 2009, Sr 9 2008

Give possible reasons for the following in boiler water test result and state what action should
be taken
When total dissolved solids and chemical reserves are reducing
When phosphate reserve is reducing but chlorinity and TDS are increasing
When alkalinity reserve is only reducing
When oxygen level only is increasing

Question March 2009, Sr 3 March 2006.

Describe the following conditions are prevented in auxiliary boilers
Feed contamination by oil heating coil drains
Internal corrosion
Furnace blowback
Uptake fire

Question Sr 3 March 2006

Outline the procedure for the inspection of the rudder and shaft in every dry dock
State the requirement with respect to steering gear as per SOLAS
Relief valve
Steering gear control
Electrical power circuit
Question March 2009, March 2006.
(a) Describe the events leading to a crankcase explosion
(b) State how overheating might be indicated other than by mist detector
(c) State how the severity of a crankcase explosion is limited
(d) Emission of flame has in the past caused severe burns to personnel during a crankcase
explosion, despite the addition of flame traps. Discuss the procedure in the event of
overheating being indicated.

Question Nov 2009, July 2005, Sr 3 2005, also in EK M 2006 Sr 6

An auxiliary engine exhibits a tendency to hunt to such an extent that the engine speed varies
and prohibit the connection of the machine to the switch board
Discuss the possible causes of hunting
Explain how the problem of hunting may be rectified

Question Nov 2009

Write short notes on the following:
(a) Measures to stop exhaust gas leakage in the engine room.
(b) Measures to stop oil leakages in the engine room.

Feb 2010.
Question Sr 6 2008
You have recently joined a vessel as Second Engineer Officer. For the past several voyages it
has been the practice on board to dispense with the use of the exhaust gas boiler and leave it
to ran dry.
As part of an overall economy drive the company has requested you to re-commission the
boiler.
Write a letter to the Superintendent Engineer stating how the boiler was brought on line and
the safety valves adjusted

Question Sr 6 Aug 2006, Aug 2005, Sr 9 2008

Write a report to your eng sup describing a breakdown of the main ref plant for cargo or ships
provision giving reasons for breakdown the method of repair and the action to prevent a
recurrence

Question April 2009 July 2005

During the past 4 months since you joined the ship as 2nd engineer a number of main engine
exhaust valves have suffered from cracking and corrosion at the seating faces.
Write a report to the superintendent engineer covering the following points.
An explanation detailing how the problem become evident.
Your action upon recognizing the extent and seriousness of the problem
Your reasoned view regarding the possible cause of the problem.
Your recommendation to avoid future incidents.
Question.
(a) The UMS monitoring and control system of your ship has recently started to give false
alarms and incorrect data printouts. State, with reasons, possible causes if the false alarms
and reading are:
(i) Localized to a particular area of engine operation;
(ii) General to the engine room.
(b) State, with reasons, the action you, as Second Engineer, would take to ensure continued
safe operation of the vessel if the defects are general to the engine room.
(c) Explain the procedure you, as Second Engineer, would adopt in order to locate and rectify
a general fault in the UMS system.

Question.
The lube oil cooler of a large 2 stroke diesel engine is showing poor performance. Suggest
some measures you would initiate to rectify the problem and improve the performance.

Question Sr 4 2008, Emergency set 2006-2007, APRIL, FEB 2006

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
RUDDER
Inspection of large seawater inlet chest and valve
Anchor cables
Forward end of ship
Propeller and stern bush
Opening in shell plating
Shell plating

Question With respect to hydraulic Ram steering gears

(a) What emergency locking device can be used in order to speedily bring the steering gear to
rest ? State one reason the best angular position to lock the steering gear
Brake or locking devices. In the event of loss of electrical power the rudder may be locked
hydraulically. If loss of fluid occurs then mechanical locking may be applied. The rudder is
locked in mid ship position to allow the vessel to proceed.
(b) Use a simple sketch to show where the Jumping (top) and wear down (bottom) rudder
carrier ring clearances can be measured. Indicate what clearances you would expect with a
new steering gear

Question Sr No 3 MARCH 2007

Sketch and describe a pneumatically operated control valve
Explain how the valve is operated if the controller fails.
Discuss the routine maintenance required for these valves.

JAN 2010.
Question Sr No 3 MARCH 2007
Accidents regularly occur due to premature or accidental release of Co2 into machinery
spaces
W.R.T. this enumerate the procedure or arrangement that you as 2nd engineer would adopt
W.R.T the following
Contractors working on Co 2 system
Understanding between bridge and engine room in the event of a machinery space fire
Familiarizing staff with the system
What checks and test would you carry out before putting system in operation

Question Feb 2005

Under CSM bottom end bearing of a large 2stroke slow speed engine is due for survey
As 2nd eng explain the procedure involved in complete inspection of a bottom end bearing
List the precaution to be taken
Indicate the reasons for possible defects which could be encountered and state how they may
be rectified
What test are carried out on completion of survey and reassembly

Question Feb 2005

State the circumstances owing to which it may be necessary to renew a cylinder liner
Explain how the liner is removed
Explain how a new liner is fitted
State the important checks to be made after fitting

Question April, Jan 2009, March 2006.

Describe the overhaul of a boiler safety valve and explain using sketches where necessary
those parts which require particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement

Question
Describe the nature and the possible effects on machinery operation of deposits, which may
adhere to the internal surfaces of exhaust gas turbo-blowers and explain how these deposits
are removed.

Question Jan 2009, March 2006

Explain the factors that could contribute to failure of connecting flange leading to total loss of
oil from the system
Describe an arrangement designed to ensure that the problem would not cause steering
failure.

Question Jan 2009, Sr 8 2008

W.R.T air receivers and bottle explain with reason
Why regular systematic internal inspection is advisable
Which internal areas of large receivers should receive particular close examination?
How bottles are inspected internally and what parts should be closely examined
How condition of a bottle or receiver that cannot be inspected internally is checked

Question Sr 4 2008, Emergency set 2006-2007, APRIL, FEB 2006

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
Shell plating.
Forward end of ship
Inspection of large seawater inlet chest and valve
Anchor cables
Opening in shell plating
RUDDER.
Propeller and stern bush

Question Feb 2009.

Suggest a procedure to the chief engineer on how you propose to ensure that the engine room
overhead crane is maintained and operated correctly
What test certificate is required for overhead crane and who is the issuing authority.

Dec 2009

Question Jan 2009

Describe how an auxiliary boiler would be blown down and opened up for inspection
State the precautions which should be taken during the inspection and when boxing up the
boiler for service.
Which parts require particularly close attention when opened up and describe the procedure
for the setting of safety valves.

Question Jan 2009, April, July 2008

Explain in detail how you would isolate one of the section of a sprinkler system for routine
maintenance. Describe all tests and inspections you would make and how you would return
the system to service.

Question Jan 2009, Sr 8 2008

W.R.T air receivers and bottle explain with reason
Why regular systematic internal inspection is advisable
Which internal areas of large receivers should receive particular close examination?
How bottles are inspected internally and what parts should be closely examined
How condition of a bottle or receiver that cannot be inspected internally is checked

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Feb 2009, Feb 2008, April 2006,

You have recently been appointed 2nd eng of a vessel and have experienced problems
associated with the operation of oily water separator
Explain the nature of the problem and suggest possible remedies

Question Sr 2 2008
With regard to the carriage of crude oil and its associated products.
State the dangers involved.
Sketch and describe the operation of an explosive meter suitable for testing pump room or
tanks.

Question Sr No 3 MARCH 2007

Sketch and describe a pneumatically operated control valve
Explain how the valve is operated if the controller fails.
Discuss the routine maintenance required for these valves

Question Sr No 3 MARCH 2007

Accidents regularly occur due to premature or accidental release of Co2 into machinery
spaces
W.R.T. this enumerate the procedure or arrangement that you as 2nd engineer would adopt
W.R.T the following
Contractors working on Co 2 system
Understanding between bridge and engine room in the event of a machinery space fire
Familiarizing staff with the system
What checks and test would you carry out before putting system in operation

Nov 2009.

Question SR 10 2008
Sketch a safety valve of a type normally fitted on a auxiliary boiler
Identify with reasons those parts that require particularly close examination and attention
during overhaul describe how the valve is reset under steam after overhaul.

Question
Describe a circuit breaker for a a.c. generator using sketch to show how arcing is controlled
Explain the sequence of event that might occur if the breaker opens on a short circuit and
state the check you would require following such event
Give a safe procedure to follow should a main circuit breaker fails to open under fault
condition.
Question March 2009 March 2008, Nov 2006.
Describe a suitable means of withdrawal procedure for the removal of keyless propellers.
How is a propeller taken off when a ship is in dry dock? Describe the operation.

Question July 2005, Sr 3 2005, also in EK M 2006 Sr 6

An auxiliary engine exhibits a tendency to hunt to such an extent that the engine speed varies
and prohibit the connection of the machine to the switch board
Discuss the possible causes of hunting
Explain how the problem of hunting may be rectified

Question
Write short notes on the following:
(a) Measures to stop exhaust gas leakage in the engine room.
(b) Measures to stop oil leakages in the engine room.

Question 2006 Sr 4, Sr 9 2005

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
Inspection of large seawater inlet chest ad valve
Forward end of ship
Propeller and stern bush

Question
(a) If an auxiliary diesel generator over-speeds and runs away while off the load, explain: -
(i) How it can be stopped,
(ii) What is likely to be the reasons for the failure?
(b) Give-details of what cheeks are made after the machine has been stopped:
(i) Mechanically,
(ii) Electrically.

Question Sr 9 2008, Sr 7 Sept, Sr 6 Aug, Sr 5, Sr 4 2006,

Discuss the advantages and disadvantages of adopting the following
Planned Maintenance
Condition Monitoring
Breakdown Maintenance

Oct 2009

Question Sr 2 2008
Describe how boiler can be protected whilst steaming before if no water treatment is
immediately available and steam supply has to be maintained.
Question Sr 2 2008
With reference to lifeboats, describe with the aid of sketches:
The handbrake used for lowering and state how it may be tested;
The centrifugal brake and state the method of testing;
(i) A roller ratchet and state the method of testing;
(ii) Explain why the ratchet is incorporated into the system;

Question. Sr 2 2008
Sketch a line diagram of a mechanical low expansion high density foam fire fighting system
suitable for protecting
The machinery spaces and decks of a large tanker.
With regards to a foam fire fighting system state one important action that must be taken after
the system has been used.

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Feb 2009, Feb 2008, April 2006,

You have recently been appointed 2nd eng of a vessel and have experienced problems
associated with the operation of oily water separator
Explain the nature of the problem and suggest possible remedies

Question Sr 2 2008
With regard to the carriage of crude oil and its associated products.
State the dangers involved.
Sketch and describe the operation of an explosive meter suitable for testing pump room or
tanks.

QUESTION
With reference to electro-hydraulic steering gear.
Sketch and describe a steering gear with two fifty percent torque units conforming to the
single Failure Criteria.
State, with reasons the precautions necessary when operating on two rains only.
Describe the tests necessary to ascertain that the gear will operate as required when one side
of the circuit develops a malfunction.

Question. Sr 2 2008
With reference to timing chains:
Explain the causes of increasing chain slackness in service, using sketches to illustrate your
answer;
State each of the following:
The effects of increased chain length;
The method or assessing percentage Increase In length
Describe how the effects of elongation are corrected;
State why a limit is placed on percentage chain elongation;
State what measures you, as 2nd Engineer, would consider necessary after the Correction
procedure in Q.(c) has been completed and the engine is running

Question Sr 2 2008
(a) State the standing instruction you, as Second Engineer, would issue with respect to the
action to be taken in the event of a boiler uptake fire.
(b) State how the incidence of uptake fires may be minimized.
(c) State the reasons for blow-back from the furnace of an auxiliary boiler.
(d) State the standing instruction you, as Second Engineer, would issue with respect to the
avoidance of boiler furnace blow-back.

Aug 2009

Question. Sr 9 2008
Give possible reasons for the following in boiler water test result and state what action should
be taken
When total dissolved solids and chemical reserves are reducing
When phosphate reserve is reducing but chlorinity and TDS are increasing
When alkalinity reserve is only reducing
When oxygen level only is increasing

Question Feb 2005

Under CSM bottom end bearing of a large 2stroke slow speed engine is due for survey
As 2nd eng explain the procedure involved in complete inspection of a bottom end bearing
List the precaution to be taken
Indicate the reasons for possible defects which could be encountered and state how they may
be rectified
What test are carried out on completion of survey and reassembly

Question April, Jan 2009, March 2006.

Describe the overhaul of a boiler safety valve and explain using sketches where necessary
those parts which require particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement

Question
Describe the nature and the possible effects on machinery operation of deposits, which may
adhere to the internal surfaces of exhaust gas turbo-blowers and explain how these deposits
are removed.
Question Jan 2009, March 2006
Explain the factors that could contribute to failure of connecting flange leading to total loss of
oil from the system
Describe an arrangement designed to ensure that the problem would not cause steering failure

Question Sr 8 2008, Sr 3 March, Sr 2 2006,

What are routine maintenance carried out on an a.c. motor and
Explain the meaning of single phasing in a.c. machinery
State the dangers associated with single phasing & enumerate the protective devices normally
fitted to counteract such dangers.

Question. Sr 2 2008
With reference to timing chains:
Explain the causes of increasing chain slackness in service, using sketches to illustrate your
answer;
State each of the following:
The effects of increased chain length;
The method or assessing percentage Increase In length
Describe how the effects of elongation are corrected;
State why a limit is placed on percentage chain elongation;
State what measures you, as 2nd Engineer, would consider necessary after the Correction
procedure in Q.(c) has been completed and the engine is running

Question Sr 2 2008
(a) State the standing instruction you, as Second Engineer, would issue with respect to the
action to be taken in the event of a boiler uptake fire.
(b) State how the incidence of uptake fires may be minimized.
(c) State the reasons for blow-back from the furnace of an auxiliary boiler.
(d) State the standing instruction you, as Second Engineer, would issue with respect to the
avoidance of boiler furnace blow-back.

July 2009.

Question SR 10 2008
Sketch a safety valve of a type normally fitted on a auxiliary boiler
Identify with reasons those parts that require particularly close examination and attention
during overhaul describe how the valve is reset under steam after overhaul.

Question
Describe a circuit breaker for a a.c. generator using sketch to show how arcing is controlled
Explain the sequence of event that might occur if the breaker opens on a short circuit and
state the check you would require following such event
Give a safe procedure to follow should a main circuit breaker fails to open under fault
condition.
Question March 2009 March 2008, Nov 2006.
Describe a suitable means of withdrawal procedure for the removal of keyless propellers.
How is a propeller taken off when a ship is in dry dock? Describe the operation.

Question July 2005, Sr 3 2005, also in EK M 2006 Sr 6

An auxiliary engine exhibits a tendency to hunt to such an extent that the engine speed varies
and prohibit the connection of the machine to the switch board
Discuss the possible causes of hunting
Explain how the problem of hunting may be rectified

Question
Write short notes on the following:
(a) Measures to stop exhaust gas leakage in the engine room.
(b) Measures to stop oil leakages in the engine room.

Question 2006 Sr 4, Sr 9 2005

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
Inspection of large seawater inlet chest ad valve
Forward end of ship
Propeller and stern bush

Question
(a) If an auxiliary diesel generator over-speeds and runs away while off the load, explain: -
(i) How it can be stopped,
(ii) What is likely to be the reasons for the failure?
(b) Give-details of what cheeks are made after the machine has been stopped:
(i) Mechanically,
(ii) Electrically.

Question Sr 9 2008, Sr 7 Sept, Sr 6 Aug, Sr 5, Sr 4 2006,

Discuss the advantages and disadvantages of adopting the following
Planned Maintenance
Condition Monitoring
Breakdown Maintenance

June 2009

Question April 2009, Feb. 2008, Sept, April, Feb, Jan 2006, Nov 2005
With regards to keeping the gas side of a boiler in good condition discuss each of the
following
The mechanism of combustion stating the factors which are important for good combustion
Fuel oil treatment
Soot removal equipment.

Question 2006 Sr 4
Sketch and describe a high pressure cut-out in a refrigeration system.
The refrigeration compressor has stopped due to operation of the h. p. cut-out. Explain -
The possible causes

Question 2006 Sr 4
With reference to cylinder valves, state how the following faults become apparent
Slackness of air inlet and exhaust valve spindles in their guides
Leaking starting air inlet valve
Late opening of air inlet valve

Question Sr 8 2008
State the regular routines carried out on the following system:
CO2, total flooding system of engine room,
Sprinkler system.
Smoke detection System

Question Sr 3 2008, Nov 2006, Sr 5 2006

Explain how analysis of used lubricating oil can be used as a health monitoring tool for diesel
engine
Describe how vibration measurement can be used with a main engine turbocharger
For fault analysis
For condition monitoring for maintenance
As a substitute to opening up machinery for survey

Question Jan 2009, Sr 8 2008

W.R.T air receivers and bottle explain with reason
Why regular systematic internal inspection is advisable
Which internal areas of large receivers should receive particular close examination?
How bottles are inspected internally and what parts should be closely examined
How condition of a bottle or receiver that cannot be inspected internally is checked

Question Sr 4 2008, Emergency set 2006-2007, APRIL, FEB 2006

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
Shell plating.
Forward end of ship
Inspection of large seawater inlet chest and valve
Anchor cables
Opening in shell plating
RUDDER.
Propeller and stern bush

Question Sr 6 2008, Nov 2006, July 2005, Sr 3 2005

Sketch and describe an auxiliary boiler safety valve;
Explain which areas of the valve described above, require particularly close attention during
overhaul;
Describe how the valves are set after overhaul

April 2009

Question April 2009, Feb. 2008, Sept, April, Feb, Jan 2006, Nov 2005
With regards to keeping the gas side of a boiler in good condition discuss each of the
following
The mechanism of combustion stating the factors which are important for good combustion
Fuel oil treatment
Soot removal equipment.

Question April 2009, Nov 2005

Describe the hull examination that should be carried out on a ship in dry dock. Making
special reference to essential maintenance and repairs that can only be carried out in dry
dock.
Construct a list of the item in order of importance that are required to be surveyed in the dry
dock

Question April 2009, Nov 10 2005

What factors would you consider in deciding whether to open up a cylinder unit for overhaul?
After opening the unit and preparing for assembly, how would you decide whether to renew
or re-use piston rings?

Question April 2009 July 2005

During the past 4 months since you joined the ship as 2nd engineer a number of main engine
exhaust valves have suffered from cracking and corrosion at the seating faces.
Write a report to the superintendent engineer covering the following points.
An explanation detailing how the problem become evident.
Your action upon recognizing the extent and seriousness of the problem
Your reasoned view regarding the possible cause of the problem.
Your recommendation to avoid future incidents.

Question April, Jan 2009.

Your ship after having been accidentally grounded was taken to dry dock for inspection and
necessary repairs
What defects would you look for in the following parts that may have sustained damage due
to grounding and suggest method of repair that may be required to be carried out to the
defects noticed
Propeller shaft and tail end shaft
Main engine crankshaft

Question April, Jan 2009, March 2006.

Describe the overhaul of a boiler safety valve and explain using sketches where necessary
those parts which require particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement

Question April 2009, Sept 2006, Sept 2005

If you have opened up a main sea-water circulating pump (centrifugal type) for survey or
examination, describe the checks you would make, and state your conclusion regarding any
faults found.

Question April 2009, Jan 2007

W.R.T oil monitoring of bilge and tanker ballast discharge
Describe the maintenance schedule and procedure for an oil monitoring system
State the inputs that are recorded;
Explain the difficulties encountered with the efficient operation of the oil monitoring

Question April 2009

Describe briefly the method of carrying out a bend test and an impact test
Illustrate the general form of test piece used state how final result are given for comparison of
different material of what practical use are the figure obtained.

March 2009

Question March 2009, Sr 3 March 2006.

Describe the following conditions are prevented in auxiliary boilers
Feed contamination by oil heating coil drains
Internal corrosion
Furnace blowback
Uptake fire

Question March 2009

Describe the inspection which is carried out in dry-dock after the stern of a ship has heavily
struck a dock wall
The propeller is found to be damaged and it is decided to fit the spare propeller
Describe the process and mention the precautions to be taken to ensure correct assembly.

Question March 2009, March 2006.

(a) Describe the events leading to a crankcase explosion
(b) State how overheating might be indicated other than by mist detector
(c) State how the severity of a crankcase explosion is limited
(d) Emission of flame has in the past caused severe burns to personnel during a crankcase
explosion, despite the addition of flame traps. Discuss the procedure in the event of
overheating being indicated.

Question March 2009, Sr 1 2006

Discuss the problems associated with air compressors, which operate automatically.
Stat the standing orders you as a 2nd Engineer Officer should issue regarding the
maintenance and safe and efficient operation of air compressors.
Outline any problems common to air receivers and machinery space/ship compressed air
systems.

Question March 2009

W.R.T main condenser
Discuss the reason for the following gauges and how will you ascertain their accuracy
Shell temperature gauge
Condensate outlet temperature gauge
Shell pressure gauge
Using the shipboard instrumentation state with reasons how the following would be detected
Air leakage
Accumulation of oil on steam side of tubes
Deposits accumulation on water side of tubes.

Question March 2009, March, 7 2008

a) Explain how and when fire pump should be tested what are the requirement as per SOLAS
74 as amended
b) Describe routine maintenance to be carried out on the various fitting on a fire line giving
testing pressure where appropriate
c) Describe briefly how you will dismantle a fire pump for survey give details of factors
which will decide on replacing the parts

Question March 2009 March 2008, Nov 2006.

Describe a suitable means of withdrawal procedure for the removal of keyless propellers.
How is a propeller taken off when a ship is in dry dock? Describe the operation.

Feb 2009

Question Feb 2009.

Suggest a procedure to the chief engineer on how you propose to ensure that the engine room
overhead crane is maintained and operated correctly
What test certificate is required for overhead crane and who is the issuing authority

Question Feb 2009

Describe the procedure for survey of an oil lubricated stern bearing and shaft.
Explain how the integrity of the outboard seal of an oil lubricated stern tube may be proved
before the dry-dock is flooded.

Question Feb 2009, March 2005.

Fatigue is one of the main causes of crankshaft failure.
(a) Indicate on a sketch the most likely location of a fatigue crack.
(b) Explain how a fatigue failure is identified.
(c) Describe how a fatigue crack may be initiated
(d) Describe with the aid of sketches, the methods used to inhibit fatigue cracks.

Question Feb 2009, Feb 2008, April 2006,

You have recently been appointed 2nd eng of a vessel and have experienced problems
associated with the operation of oily water separator
Explain the nature of the problem and suggest possible remedies

Question Feb 2009, April 2008, Emergency set 2006-2007, 2006 April, Sr 9 2005
A rudder of a vessel requires extensive welding repairs and as Second Engineer you are
requested to supervise. Suggest a suitable type of welding process. State, with reasons, FOUR
common welding defects. State what tests may be carried out before returning the rudder to
service.

Question Feb 2009, 2006 April

State with reasons how cracking in each of the following location is caused rectified and
avoided
A frame
Bedplate longitudinal girder
Bed plate transverse girder.

Question Feb 2009, March 2008, Nov 2006

How would you define failure of an engine part or component? State what is done to correct a
failure?

Question Feb 2009, April 2008, Nov 2006

(a) Explain how oil carry over occurs in starting air compressors.
(b) State how the problems of oil carry over are minimized.
(c) State THREE factors that contribute to air start line explosions in diesel engines

Jan 2009

Question Jan 2009

Describe how an auxiliary boiler would be blown down and opened up for inspection
State the precautions which should be taken during the inspection and when boxing up the
boiler for service.
Which parts require particularly close attention when opened up and describe the procedure
for the setting of safety valves.

Question Jan 2009, April, July 2008

Explain in detail how you would isolate one of the section of a sprinkler system for routine
maintenance. Describe all tests and inspections you would make and how you would return
the system to service.

Question Jan 2009, Sr 8 2008

W.R.T air receivers and bottle explain with reason
Why regular systematic internal inspection is advisable
Which internal areas of large receivers should receive particular close examination?
How bottles are inspected internally and what parts should be closely examined
How condition of a bottle or receiver that cannot be inspected internally is checked

Question April, Jan 2009, March 2006.

Describe the overhaul of a boiler safety valve and explain using sketches where necessary
those parts which require particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement

Question Jan 2009

Identify the principal factors responsible for fouling of the gas side of turbo chargers?
What are the effects of running engines with fouled turbo chargers & how it is identified?.

Question Jan 2009, March 2006

Explain the factors that could contribute to failure of connecting flange leading to total loss of
oil from the system
Describe an arrangement designed to ensure that the problem would not cause steering failure

Question Jan 2009, Jan 2006

Sketch and describe a system of control for maneuvering a main diesel engine from the
bridge and show local control may be effected in case of breakdown of the system.
In the event of the main engine remote control system becoming inoperative, describe how
the main engine is changed to local control.

Question Jan 2009, Jan 2006

With reference to medium speed diesel engines describe how a chief engineer officer would
direct staff to carry out each of the following:
Check engine performance during operation
Establish the condition of the lubricating oil.
Monitor the general condition of the engine during voyage.
Question April, Jan 2009.
Your ship after having been accidentally grounded was taken to dry dock for inspection and
necessary repairs
What defects would you look for in the following parts that may have sustained damage due
to grounding and suggest method of repair that may be required to be carried out to the
defects noticed
Propeller shaft and tail end shaft
Main engine crankshaft

Sr 12 2008 same as Jan 2009

Sr 11 2008

Question March 2009, Sr 3 March 2006.

Describe the following conditions are prevented in auxiliary boilers
Feed contamination by oil heating coil drains
Internal corrosion
Furnace blowback
Uptake fire

Question March 2009, March 2006.

(a) Describe the events leading to a crankcase explosion
(b) State how overheating might be indicated other than by mist detector
(c) State how the severity of a crankcase explosion is limited
(d) Emission of flame has in the past caused severe burns to personnel during a crankcase
explosion, despite the addition of flame traps. Discuss the procedure in the event of
overheating being indicated.

Question April, Jan 2009, March 2006.

Describe the overhaul of a boiler safety valve and explain using sketches where necessary
those parts which require particularly close attention
Describe the setting of boiler safety valve to comply with classification society requirement

Question Jan 2009

Identify the principal factors responsible for fouling of the gas side of turbo chargers?
What are the effects of running engines with fouled turbo chargers & how it is identified?.

Question Jan 2009, March 2006

Explain the factors that could contribute to failure of connecting flange leading to total loss of
oil from the system
Describe an arrangement designed to ensure that the problem would not cause steering
failure.
Question Sr 8 2008, Sr 3 March, Sr 2 2006,
What are routine maintenance carried out on an a.c. motor and
Explain the meaning of single phasing in a.c. machinery
State the dangers associated with single phasing & enumerate the protective devices normally
fitted to counteract such dangers.

Question Sr 3 March 2006, Sr 8 2008

W.R.T. main gearing and gear box state with reason
Why first examination after commissioning is of special importance
What parts would receive the closest scrutiny and what defects might be possibly found
The gearing faults that is likely to develop in the life of the vessel

Question Sr 3 March 2006, Sr 8 2008

Briefly explain the term metal fatigue and further explain how fatigue failure occur
Explain the difference between high stress \ low cycle and low stress\high cycle fatigue
giving examples of each
State how defects in metal can influence the expected safe life of a component
State how fuel injection and cylinder power balance can influence the possibility of fatigue
crack developing in the bedplate

Sr 9 2008

Question Sr 6 Aug 2006, Aug 2005, Sr 9 2008

Write a report to your eng sup describing a breakdown of the main ref plant for cargo or ships
provision giving reasons for breakdown the method of repair and the action to prevent a
recurrence

Question Sr 6 Aug 2006, Aug 2005

Sketch and describe a pneumatic control system for controlling temp of main lubricating oil
at outlet of cooler
Explain why air supplied to a pneumatic control system must be free from dust and water
Describe how above impurities are removed
State the possible consequences if the air supply is contaminated

Question. Sr 9 2008
Give possible reasons for the following in boiler water test result and state what action should
be taken
When total dissolved solids and chemical reserves are reducing
When phosphate reserve is reducing but chlorinity and TDS are increasing
When alkalinity reserve is only reducing
When oxygen level only is increasing

Question Sr 9 2008, Sr 6 Aug 2006, Aug 2005,

What are the effects on following on the sluggishness of steering gear operation?
Air entrapped in hydraulic oil
Worn pins and weak spring in hunting gear
Shock valves leaking

Question Sr 9 2008, Aug Sr 6 2006,

Briefly Describe Your action plan on the following
Leaky economiser tube while at sea
Leaky intercooler of main air compressor while maneuvering

QUESTION Sr 2, 9 2008
With reference to electro-hydraulic steering gear.
Sketch and describe a steering gear with two fifty percent torque units conforming to the
single Failure Criteria.
State, with reasons the precautions necessary when operating on two rains only.
Describe the tests necessary to ascertain that the gear will operate as required when one side
of the circuit develops a malfunction.

Question Sr 9 2008, Sr 7 Sept, Sr 6 Aug, Sr 5, Sr 4 2006,

Discuss the advantages and disadvantages of adopting the following
Planned Maintenance
Condition Monitoring
Breakdown Maintenance

Question Sr 9 2008, Sr 6 Aug 2006,

A cage rotor motor has been flooded with sea water, the insulation resistance can drop down
to zero M?. describe the procedure for putting the motor back into service

Question Sr 9 2008
Explain the advantages and disadvantages of reverse osmosis
Discuss the maintenance required for the following
Reverse osmosis
State the pre and post treatment required during the R.O process for production of portable
water.

Sr 8 2008

Question Sr 4, 7, 8, 2008
With reference to safety valves fitted to waste heat boiler
(a) State with reasons the areas which should receive particularly close examination during a
survey inspection;
(b) Describe the procedure you, as Second Engineer would adopt when setting such valves at
sea
(c) State the procedure to be adopted when reporting the setting of a waste heat boiler safety
valve, to a classification society.

Question Sr 8 2008
With reference to a recent ILO notice on the health hazards from asbestos
(a) State where asbestos may be found on board ship;
(b) State the health risk from asbestos;
(c) Outline the precautions necessary to minimize exposure to asbestos during an emergency
repair.

Question Sr 8 2008
State the regular routines carried out on the following system:
CO2, total flooding system of engine room,
Sprinkler system.

Question Sr 8 2008, 2005 Sr 10 Nov,

Describe 3 different types of tube used for exhaust gas boiler
Give 2 reasons why a tube would be condemned
How would a leaking tube be rectified
Describe how it is replaced by a spare tube
How can the operating efficiency of an exhaust gas boiler are maintained at an acceptable
level

Question Jan 2009, Sr 8 2008

W.R.T air receivers and bottle explain with reason
Why regular systematic internal inspection is advisable
Which internal areas of large receivers should receive particular close examination?
How bottles are inspected internally and what parts should be closely examined
How condition of a bottle or receiver that cannot be inspected internally is checked

Question Sr 8 2008 Nov Sr 10 2005,

a. Describe the procedure for opening a bottom end bearing for inspection
making reference to the positioning of the crank and the safety precautions to be observed.
b. State how the bearing clearance may be checked and adjusted when necessary.
c. State TWO defects which may be encountered during inspection of the bottom end bearing
and crankpin giving possible causes of EACH.
d. State TWO checks which should be made before returning the engine to service following
overhaul of the bottom end bearing.

Question Sr 8 2008, Sr 3 March, Sr 2 2006,

What are routine maintenance carried out on an a.c. motor and
Explain the meaning of single phasing in a.c. machinery
State the dangers associated with single phasing & enumerate the protective devices normally
fitted to counteract such dangers.
Question Sr 3 March 2006, Sr 8 2008
W.R.T. main gearing and gear box state with reason
Why first examination after commissioning is of special importance
What parts would receive the closest scrutiny and what defects might be possibly found
The gearing faults that is likely to develop in the life of the vessel

Question Sr 3 March 2006, Sr 8 2008

Briefly explain the term metal fatigue and further explain how fatigue failure occur
Explain the difference between high stress \ low cycle and low stress\high cycle fatigue
giving examples of each
State how defects in metal can influence the expected safe life of a component
State how fuel injection and cylinder power balance can influence the possibility of fatigue
crack developing in the bedplate

Sr 7 2008

Question Sr 4, 7, 8, 2008
With reference to safety valves fitted to waste heat boiler
(a) State with reasons the areas which should receive particularly close examination during a
survey inspection;
(b) Describe the procedure you, as Second Engineer would adopt when setting such valves at
sea
(c) State the procedure to be adopted when reporting the setting of a waste heat boiler safety
valve, to a classification society.

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Jan 2009, April, July 2008

Explain in detail how you would isolate one of the section of a sprinkler system for routine
maintenance. Describe all tests and inspections you would make and how you would return
the system to service.

Question. Sr 7 2008
Explain how each of the following conditions contribute to the satisfactory performance of
oil centrifuges;
a) Correct bowl speed
b) Cleanliness of bowl
c) Low rate of feed to the bowl
d) Contaminated oil preheated prior to centrifuging
e) Contaminated oil allowed to stand for an appreciable time prior to centrifuging.

Question Sr 7 2008
a) Suggest four reasons why the temperature of the oil in the steering gear system may
become excessive.
b) With reference to steering gears explain how the ship may be steered in each of the
following circumstances;
i) Destruction by fire of the primary supply cable;
ii) Destruction by fire of the telemotor lines;
iii) Bearing failure in the running pump;

Question Sr 7 6 2008.
For an expansion valve as fitted in a refrigeration system name the operational circumstance
that may cause a high pressure cut out to operate.
Describe the preventive maintenance schedule to avoid reoccurrence of the situation.

Question Sr 3, 7 2008
Describe 3ways in which each of the following defects would reveal itself during operation of
an engine
Cracked liner
Defective fuel valve
Over heated bottom end bearing
Inefficient turbocharger.

Question March 2009, March, 7 2008

a) Explain how and when fire pump should be tested what are the requirement as per SOLAS
74 as amended
b) Describe routine maintenance to be carried out on the various fitting on a fire line giving
testing pressure where appropriate
c) Describe briefly how you will dismantle a fire pump for survey give details of factors
which will decide on replacing the parts

Question Sr 3, 7 2008
Describe the following conditions are prevented in auxiliary boilers
Feed contamination by oil heating coil drains
Internal corrosion
Furnace blowback
Uptake fire
Furnace distortion
Difficulty in maintaining normal water level

Sr 6 2008
Question Sr 6 2008, Nov 2006, July 2005, Sr 3 2005
Sketch and describe an auxiliary boiler safety valve;
Explain which areas of the valve described above, require particularly close attention during
overhaul;
Describe how the valves are set after overhaul

Question
State how safety is achieved with regard to gas emission in battery rooms where a large
number of lead-acid cells are stored with reference to:
(a) Provision of lighting;
(b) Ventilation if a fan is fitted,
(c) Type of distilled water container for topping up;
(d) Use of tools and replacement of defective batteries

Question. Sr 7 2008
Explain how each of the following conditions contribute to the satisfactory performance of
oil centrifuges;
a) Correct bowl speed
b) Cleanliness of bowl
c) Low rate of feed to the bowl
d) Contaminated oil preheated prior to centrifuging
e) Contaminated oil allowed to stand for an appreciable time prior to centrifuging.

Question Sr 7 2008
a) Suggest four reasons why the temperature of the oil in the steering gear system may
become excessive.
b) With reference to steering gears explain how the ship may be steered in each of the
following circumstances;
i) Destruction by fire of the primary supply cable;
ii) Destruction by fire of the telemotor lines;
iii) Bearing failure in the running pump;

Question Sr 6 2008, Nov Sr 10 2005

Recent experience has shown persistence damage occurring on seating faces of main engine
exhaust valve, which is not confined to any particular unit.
State with reason the possible causes
State the short term action to be taken in order to minimise engine operational problem
State with reason how future incident of this nature could be minimised

Question Sr 6, 4 2008, Nov 2006, Nov Sr 10 2005

For freon-22 vapor compression refrigeration machine,
State how each of the following faults are indicated and how they are remedied.
Moisture in the system
Air in the system
Undercharge
Overcharged

Question Sr 6 2008, Emergency set 2006-2007

W.RT. reciprocating air compressor explain the cause of the following faults
Collapse of discharge valve spring
Breakage of plate valve
Overheating of the discharge air with unrestricted air intake
Inoperative piston ring

Question Sr 7 6 2008.
For an expansion valve as fitted in a refrigeration system name the operational circumstance
that may cause a high pressure cut out to operate.
Describe the preventive maintenance schedule to avoid reoccurrence of the situation.

Sr 4 2008

Question Sr 4, 7, 8, 2008
With reference to safety valves fitted to waste heat boiler
(a) State with reasons the areas which should receive particularly close examination during a
survey inspection;
(b) Describe the procedure you, as Second Engineer would adopt when setting such valves at
sea
(c) State the procedure to be adopted when reporting the setting of a waste heat boiler safety
valve, to a classification society.

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Jan 2009, April, July 2008

Explain in detail how you would isolate one of the section of a sprinkler system for routine
maintenance. Describe all tests and inspections you would make and how you would return
the system to service.

Question Sr 4 2008, Emergency set 2006-2007, APRIL, FEB 2006

Describe the hull inspection that you would carry out in the dry dock stating what inspection
you would make as the work started during and after completion of work of the following
Shell plating.
Forward end of ship
Inspection of large seawater inlet chest and valve
Anchor cables
Opening in shell plating
RUDDER.
Propeller and stern bush

Question Feb 2009, April 2008, Emergency set 2006-2007, 2006 April, Sr 9 2005
A rudder of a vessel requires extensive welding repairs and as Second Engineer you are
requested to supervise. Sugest a suitable type of welding process. State, with reasons, FOUR
common welding defects. State what tests may be carried out before returning the rudder to
service.

Question Sr 4 2008, Emergency set 2006-2007

An auxiliary boiler water level control system has a differential pressure transmitter as the
detecting element for water level.
Sketch and describe such an arrangement
If the transmitter was damaged describe how a replacement unit would be calibrated

Question Feb 2009, April 2008, Nov 2006

(a) Explain how oil carry over occurs in starting air compressors.
(b) State how the problems of oil carry over are minimized.
(c) State THREE factors that contribute to air start line explosions in diesel engines

Question Sr 6, 4 2008, Nov 2006, Nov Sr 10 2005

For freon-22 vapor compression refrigeration machine,
State how each of the following faults are indicated and how they are remedied.
Moisture in the system
Air in the system
Undercharge
Overcharged

Sr 3 2008

Question Sr 3 2008, Emergency set 2006-2007

An auxiliary boiler is periodically unattended and equipped with alarms to cover low water
level, high steam pressure, and air and flame failure.
(a) State why and how fuel to the burners is automatically cut off under alarm conditions of
water level, steam pressure, air and flame failure.
(b) Describe how and when each of the above alarms is tested without endangering the boiler.

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Sr 3 2008, Sr 9 Oct 2005

Referring where necessary to design, construction and operation, outline the measures to
prevent fires caused by spillage of fuel, lubricating and hydraulic oil, involving EACH of the
following:
Oil units, pumps and fittings;
Overflow arrangements;
Sounding arrangements;
Thermometer fittings;
Heated surfaces;
Electric cables.

Question March 2009, March 2008, Nov 2006.

Describe a suitable means of withdrawal procedure for the removal of keyless propellers.
How is a propeller taken off when a ship is in dry dock? Describe the operation.

Question Sr 3 2008, Nov 2006, Sr 5 2006

Explain how analysis of used lubricating oil can be used as a health monitoring tool for diesel
engine
Describe how vibration measurement can be used with a main engine turbocharger
For fault analysis
For condition monitoring for maintenance
As a substitute to opening up machinery for survey

Question Feb 2009, March 2008, Nov 2006

How would you define failure of an engine part or component? State what is done to correct a
failure?

Question Sr 3, 7 2008
Describe 3ways in which each of the following defects would reveal itself during operation of
an engine
Cracked liner
Defective fuel valve
Over heated bottom end bearing
Inefficient turbocharger.

Question March 2009, March, 7 2008

a) Explain how and when fire pump should be tested what are the requirement as per SOLAS
74 as amended
b) Describe routine maintenance to be carried out on the various fitting on a fire line giving
testing pressure where appropriate
c) Describe briefly how you will dismantle a fire pump for survey give details of factors
which will decide on replacing the parts

Question Sr 3, 7 2008
Describe the following conditions are prevented in auxiliary boilers
Feed contamination by oil heating coil drains
Internal corrosion
Furnace blowback
Uptake fire
Furnace distortion
Difficulty in maintaining normal water level

Sr 2 2008

Question Sr 2 2008
Describe how boiler can be protected whilst steaming before if no water treatment is
immediately available and steam supply has to be maintained.

Question Sr 2 2008
With reference to lifeboats, describe with the aid of sketches:
The handbrake used for lowering and state how it may be tested;
The centrifugal brake and state the method of testing;
(i) A roller ratchet and state the method of testing;
(ii) Explain why the ratchet is incorporated into the system;

Question. Sr 2 2008
Sketch a line diagram of a mechanical low expansion high density foam fire fighting system
suitable for protecting
The machinery spaces and decks of a large tanker.
With regards to a foam fire fighting system state one important action that must be taken after
the system has been used.

Question Sr 2, 3, 4, 7 2008, FEB 2007, Sr 1 JAN 2007, Emergency set 2006-2007, Sr 8 2006
JAN 2005, Sr 9 2005
(a) With reference/to the insulation testing of marine electrical plant:
State the reason for insulation testing;
State the precautions to be observed when testing intrinsically safe equipment Type Ex. I'
Describe the overhaul of a a.c.\ d.c. motor which has been subject to excessively damp
condition or flooding with seawater.

Question Feb 2009, Feb 2008, April 2006,

You have recently been appointed 2nd eng of a vessel and have experienced problems
associated with the operation of oily water separator
Explain the nature of the problem and suggest possible remedies

Question Sr 2 2008
With regard to the carriage of crude oil and its associated products.
State the dangers involved.
Sketch and describe the operation of an explosive meter suitable for testing pump room or
tanks.

QUESTION
With reference to electro-hydraulic steering gear.
Sketch and describe a steering gear with two fifty percent torque units conforming to the
single Failure Criteria.
State, with reasons the precautions necessary when operating on two rains only.
Describe the tests necessary to ascertain that the gear will operate as required when one side
of the circuit develops a malfunction.

Question. Sr 2 2008
With reference to timing chains:
Explain the causes of increasing chain slackness in service, using sketches to illustrate your
answer;
State each of the following:
The effects of increased chain length;
The method or assessing percentage Increase In length
Describe how the effects of elongation are corrected;
State why a limit is placed on percentage chain elongation;
State what measures you, as 2nd Engineer, would consider necessary after the Correction
procedure in Q.(c) has been completed and the engine is running

Question Sr 2 2008
(a) State the standing instruction you, as Second Engineer, would issue with respect to the
action to be taken in the event of a boiler uptake fire.
(b) State how the incidence of uptake fires may be minimized.
(c) State the reasons for blow-back from the furnace of an auxiliary boiler.
(d) State the standing instruction you, as Second Engineer, would issue with respect to the
avoidance of boiler furnace blow-back.

Sr 1 2008

Question April 2009, Feb. 2008, Sept, April, Feb, Jan 2006, Nov 2005
With regards to keeping the gas side of a boiler in good condition discuss each of the
following
The mechanism of combustion stating the factors which are important for good combustion
Fuel oil treatment
Soot removal equipment.

Question Sr 1 2008, July 2005

Describe the means of protection against EACH of the following engine faults in a vessel
operating with UMS:
Crankcase explosion;
Scavenge fire;
External fire on the engine;
Loss of lubricating oil pressure;
Engine overload.

Question Sr 1 2008
Fuel in one of the settling tanks is persistently contaminated with quantity of water.
As 2nd eng detail the inspection you would carry out to ascertain the cause of the
contamination.
If internal examination of the tank is deemed necessary detail the procedure.

Question Sr 1 2008
With reference to engine remote control and monitoring system
Explain how the location and nature of a fault may be determined if the instrument panel in
the control room is indicating a low reading for a cylinder exhaust.
b- State, with reason, THREE sources of potential problems when choosing the location for
transducers and signal transmission system
c- In the event of complete failure of the remote control and monitoring system state how you
as a 2nd eng, would organize the eng room personal to ensure safe manning of the eng room
and list SIX main engine parameters which should be manually recorded

Question Sr 1 2008, June 2005

Comment on the reliability and maintenance requirement of the following
Pneumatic control equipment
Electro mechanical control equipment
Electronic control equipment