UENR1275

February 2012 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

3
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

2 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

789D Off Highway Truck

MEASUREMENT ROTATING SHAFTS

Cooling System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SPD1-UP
SHH1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

12 MANUAL CONTROL SYMBOLS

3516C AUXILIARY COOLING CIRCUIT

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2012 Caterpillar Printed in U.S.A.

All Rights Reserved

1 Electrical Symbols Table

Hydraulic Symbols (Electrical)
COMPONENT LOCATIONS
Part Machine Schematic
Description
8 Number Location Location
G
3516b AUXILIARY COOLING CIRCUIT AIR COMPRESSOR 113-8193 1
D-5
C-1
M
C-1 Transducer Transducer
COOLER - AFTER COOLER 111-5059 2 Generator Electric Motor
D-1 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 24 inches)

C-4
COOLER - ENGINE OIL 152-0992 3
C-9
15 13 COOLER - FRONT BRAKE OIL 200-5972 4
D-5
D-1

UENR1275-00
D-5
COOLER - POWER TRAIN OIL 7W-1713 5
14 D-9
D-9 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
COOLER - REAR BRAKE OIL 200-5972 6 (Adjustable)
D-4
4 ENGINE BLOCK 350-5223 7
D-3
D-8
C-5 Electrical Symbols (Electrical)
PUMP - AUX 317-5901 8
C-1

10 PUMP - JW 2W-9729 9
B-4
B-9
T
RADIATOR GP. 371-6127 10 C-6
RADIATOR GP. 348-8662 11 C-2 Pressure Temperature Level Flow
C-8 Symbol Symbol Symbol Symbol
REGULATOR GP. 157-2840 12
11 TANK - SHUNT 366-8482 13
C-3
E-7
TANK - SHUNT 376-0229 14 E-2
Wire Number Identification Codes
C-8
TOURBO GP - BASIC 352-6378 15
C-4 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates

20 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

7 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

6 3 5 9 COMMON COOLING COMPONENTS 325-PK-14

B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1

(13) SHUNT TANK

366-8482
(14) SHUNT TANK
376-0299

E E

(4) FRONT BRAKE

OIL COOLER
200-5972

(4) FRONT BRAKE

OIL COOLER
200-5972
(7) ENGINE
BLOCK
350-5223

(5) POWER TRAIN (6) REAR BRAKE

OIL COOLER OIL COOLER

D D
200-5972
7W-1713
(7) ENGINE
BLOCK
350-5223

(1) AIR COMPRESSOR

113-8193

(6) REAR BRAKE

OIL COOLER
200-5972
(5) POWER TRAIN
OIL COOLER
7W-1713
(2) AFTER COOLER
111-5059

(3) ENGINE OIL COOLER

152-0992

(15) TURBO GP - BASIC

352-6378 (4)

(15) TURBO GP - BASIC (8) AUX PUMP

352-6378 (4)
317-5901

C C
(11) RADIATOR GP
348-8662

(3) ENGINE OIL COOLER

152-0992

(12) REGULATOR GP
157-2840

(10) RADIATOR GP
371-6127
(1) AIR COMPRESSOR
(12) REGULATOR GP 113-8193
157-2840

(8) AUX PUMP

317-5901
(Dimensions: 39 inches x 24 inches)
UENR1275-00

B (9) JW PUMP
2W-9729
(9) JW PUMP
2W-9729 B
20 Page,

A A

789D OFF HIGHWAY TRUCK COOLING SYSTEM SCHEMATIC

COLOR DESCRIPTIONS
HOT FLOW
COOLED FLOW
9 8 7 6 5 4 3 2
MEDIA NUMBER: UENR1275-00
PART NUMBER: 386-6666, CHANGE: 00, VERSION: --
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.
1