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MINERAL OIL STORAGE TANK-Rev 1 PDF
MINERAL OIL STORAGE TANK-Rev 1 PDF
MINERAL OIL STORAGE TANK-Rev 1 PDF
Hamriyah, FZA
120001848This Document is the exclusive property of DESCON ENGINEERING LTD. and may
not be copied, exploited, duplicated, reproduced or communicated to a third party in any form
without the prior written approval of DESCON ENGINEERING LTD.
Table of Contents
General Arrangement Drawing..............................................................................................................................1/109
Deficiencies Summary............................................................................................................................................2/109
Pressure Summary.................................................................................................................................................3/109
Revision History......................................................................................................................................................4/109
Settings Summary...................................................................................................................................................5/109
Radiography Summary...........................................................................................................................................7/109
Thickness Summary...............................................................................................................................................8/109
Weight Summary.....................................................................................................................................................9/109
Hydrostatic Test....................................................................................................................................................12/109
Engineering Notes................................................................................................................................................13/109
Bill of Materials......................................................................................................................................................14/109
SHELL....................................................................................................................................................................30/109
Cylinder #2.............................................................................................................................................................40/109
Legs #1...................................................................................................................................................................56/109
Transition #1..........................................................................................................................................................71/109
Cylinder #3.............................................................................................................................................................92/109
Seismic Code.......................................................................................................................................................102/109
Wind Code...........................................................................................................................................................105/109
internals...............................................................................................................................................................109/109
i
General Arrangement Drawing
1/109
Deficiencies Summary
Warnings Summary
2/109
Pressure Summary
Component Summary
P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design (kPa) (kPa) (°C) Exemption Tested
(kPa) (°C)
Chamber Summary
-196 °C @ 109.26
Rated MDMT
kPa
5. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
3/109
Revision History
Revisions
0 5/ 2/2018 Syed.Zain New vessel created ASME Section VIII Division 1 [COMPRESS 2018 Build 7800]
4/109
Settings Summary
5/109
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
Yes
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name Descon Engineering Ltd.
License Commercial
License Key ID 20359
Support Expires October 22, 2018
6/109
Radiography Summary
UG-116 Radiography
Ellipsoidal Head #1 N/A Seamless No RT N/A N/A B Full UW-11(a) / Type 1 RT1
SHELL A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 RT1
Cylinder #2 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 RT1
Transition #1 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B N/A / Type 8 RT1
Cylinder #3 N/A Welded pipe B N/A / Type 8 B Full UW-11(a) / Type 1 RT1
7/109
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E
Straight Flange on Ellipsoidal Head #1 SA-240 316L 3,700 ID 50 8 0.02 0 1.00 Seismic
Cylinder #3 SA-312 TP316L Wld & smls pipe 88.9 OD 200 7.62 0.02 0 0.85 Internal
Definitions
Load
8/109
Weight Summary
Vessel Totals
New Corroded
9/109
Long Seam Summary
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°
10/109
Shell Rollout
11/109
Hydrostatic Test
12/109
Engineering Notes
13/109
Bill of Materials
Heads
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
Shells / Cones
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S3 Cylinder SA-312 TP316L Wld & smls pipe; NPS 3 Sch 80S (XS) DN 80 7.62 88.9 OD 200 3.1 1
Legs
Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty
Fasteners
Plates
14/109
Liquid Level bounded by Bottom of vessel
15/109
Ellipsoidal Head #1
16/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Maximum allowable working pressure (MAWP) 372.85 kPa
Maximum allowable pressure (MAP) 372.85 kPa
Straight Flange governs MDMT -196°C
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*115,000*1*6 / (3,700 +0.2*6) - 0
= 372.85 kPa
C1 = 0.692*r / D + 0.605
= 0.692*0.17 + 0.605
= 0.7226
Se = C1*ET*(t / r)
= 0.7226*189,400.003*(6 / 629)
= 1,305.577 MPa
C2 = 1.46 - 2.6*r / D
= 1.46 - 2.6*0.17
= 1.018
φ = (L*t)0.5 / r
= (3,330*6)0.5 / 629
= 0.224723 radians
a = 0.5*D - r
= 0.5*3,700 -629
= 1,221 mm
b = L-r
= 3,330 - 629
= 2,701 mm
β = arc cos(a / b)
= arc cos(1,221 / 2,701)
= 1.101729 radians
17/109
c = a / (cos(β - φ))
= 1,221 / (cos(1.1017 - 0.2247))
= 1,909.44 mm
Re = c+r
= 1,909.44 + 629
= 2,538.44 mm
Pck = 2*Py
= 2*335.33
= 670.67 kPa
P = Pck / 1.5 - Ps
= 670.67 / 1.5 - 0
= 447.11 kPa
P = 2*S*E*t / (D + 0.2*t) - Ps
= 2*115,000*1*6 / (3,700 +0.2*6) - 0
= 372.85 kPa
C1 = 0.692*r / D + 0.605
= 0.692*0.17 + 0.605
= 0.7226
Se = C1*ET*(t / r)
= 0.7226*195,000*(6 / 629)
= 1,344.179 MPa
C2 = 1.46 - 2.6*r / D
= 1.46 - 2.6*0.17
= 1.018
18/109
φ = (L*t)0.5 / r
= (3,330*6)0.5 / 629
= 0.224723 radians
a = 0.5*D - r
= 0.5*3,700 -629
= 1,221 mm
b = L-r
= 3,330 - 629
= 2,701 mm
β = arc cos(a / b)
= arc cos(1,221 / 2,701)
= 1.101729 radians
c = a / (cos(β - φ))
= 1,221 / (cos(1.1017 - 0.2247))
= 1,909.44 mm
Re = c+r
= 1,909.44 + 629
= 2,538.44 mm
P = Pck / 1.5 - Ps
= 748.82 / 1.5 - 0
= 499.21 kPa
19/109
Straight Flange on Ellipsoidal Head #1
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to combined loadings + corrosion 0.02 mm
Maximum allowable working pressure (MAWP) 496.01 kPa
Maximum allowable pressure (MAP) 496.01 kPa
Rated MDMT -196 °C
20/109
UHA-51 Material Toughness Requirements
tr = 109.26*1,850 / (115,000*1 - 0.6*109.26) = 1.76 mm
Stress ratio = tr*E* / (tn - c) = 1.76*1 / (8 - 0) = 0.2198
Impact test exempt per UHA-51(g) (coincident ratio = 0.2198)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.
Maximum allowable working pressure, (at 95 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*8 / (1,850 + 0.60*8) - 0
= 496.01 kPa
P = S*E*t / (R + 0.60*t)
= 115,000*1.00*8 / (1,850 + 0.60*8)
= 496.01 kPa
21/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress
Before
Pressure P ( UG-23 Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kPa) Stress °C) (mm) Tension (mm) Compression (mm)
Increase (
MPa)
St Sc
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 51.94 MPa
22/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 51.94 MPa
23/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
24/109
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 580.3 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
25/109
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8542*47,900.11*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.00) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
26/109
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 915.4 / (π*1,8542*47,900.11*1.20) * 106
= 0 mm
27/109
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*47,900.11*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.02 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 876.5 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 876.5 / (π*1,8542*51,937.62*1.20) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 800 / (2*π*1,854*51,937.62*1.20) * 104
= 0.01 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.01)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*800 / (2*π*1,854*51,937.62*1.20) * 104
28/109
= 0.01 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.01) - (0)
= 0.01 mm
29/109
SHELL
30/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.17 mm
Design thickness due to combined loadings + corrosion 0.08 mm
Maximum allowable working pressure (MAWP) 361.9 kPa
Maximum allowable pressure (MAP) 372.25 kPa
Rated MDMT -196 °C
P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*6 / (1,850 + 0.60*6) - 10.34
= 361.9 kPa
P = S*E*t / (R + 0.60*t)
= 115,000*1.00*6 / (1,850 + 0.60*6)
= 372.25 kPa
31/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress
Before
Pressure P ( UG-23 Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
kPa) Stress °C) (mm) Tension (mm) Compression (mm)
Increase (
MPa)
St Sc
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,856 / 6)
= 0.000404
B = 39 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 39 MPa
32/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,856 / 6)
= 0.000404
B = 39 MPa
S = 115 / 1.00 = 115 MPa
ScVC = min(B, S) = 39 MPa
33/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*37,807.55*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
34/109
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 9,030.6 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.02)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.04) - (0)
= 0.06 mm
35/109
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8532*37,807.55*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.00) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.05)|
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (0)
= 0.05 mm
36/109
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,853 / (π*1,8532*37,807.55*1.20) * 106
= 0.03 mm
37/109
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.04)|
= 0.01 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*37,807.55*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.05) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7,760 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.04)|
= 0.02 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.06 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 7,760 / (π*1,8532*38,995.3*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.04)|
= 0.02 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*2,145.8 / (2*π*1,853*38,995.3*1.20) * 104
38/109
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.06 mm
39/109
Cylinder #2
40/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.34 mm
Design thickness due to combined loadings + corrosion 0.2 mm
Maximum allowable working pressure (MAWP) 475.26 kPa
Maximum allowable pressure (MAP) 496.01 kPa
Rated MDMT -196 °C
P = S*E*t / (R + 0.60*t) - Ps
= 115,000*1.00*8 / (1,850 + 0.60*8) - 20.75
= 475.26 kPa
P = S*E*t / (R + 0.60*t)
= 115,000*1.00*8 / (1,850 + 0.60*8)
= 496.01 kPa
41/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Location Load
kPa) °C) (mm) Tension (mm) Compression
Increase (
(mm)
MPa)
St Sc
Wind 0 0
Bottom
Seismic 0 0
Wind 0 0
Bottom
Seismic 0 0
42/109
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (1,858 / 8)
= 0.000538
B = 51.94 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 51.94 MPa
43/109
Operating, Hot & New, Wind, Above Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm
44/109
Hot Shut Down, New, Wind, Above Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*47,900.11*1.20) * 106
= 0.03 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.03 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.03 + (0.06) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 16,133.3 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.03 mm
45/109
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.03)|
= 0.01 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.05) - (0)
= 0.08 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (π*1,8542*47,900.11*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*47,900.11*1.00) * 104
= 0.07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.07)|
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.07) - (0)
= 0.07 mm
46/109
Maximum allowable working pressure, Longitudinal Stress
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm
47/109
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.16)
= 0.16 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.1 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.1) - (0)|
= 0.1 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
48/109
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 351 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (π*1,8542*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.00*1.00) * 104
= -0.19 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.19)
= 0.19 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.19) - (0)|
= 0.19 mm
49/109
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm
50/109
= 1,194.77 kPa
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0.03 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0.02 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.03 - (0.02)
= 0.01 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 43,977.6 / (π*1,8542*47,900.11*1.20) * 106
= 0.07 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*47,900.11*1.20) * 104
= 0.07 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.07 + (0.07) - (0)
= 0.14 mm
51/109
Empty, Corroded, Seismic, Above Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 12,521.2 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.05)|
= 0.03 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.06) - (0)
= 0.08 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 12,521.2 / (π*1,8542*51,937.62*1.20) * 106
= 0.02 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.02 - (0.05)|
= 0.03 mm
twc = (1 + VAccel)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1.20*3,949.6 / (2*π*1,854*51,937.62*1.20) * 104
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.02 + (0.06) - (0)
= 0.08 mm
52/109
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm
53/109
Hot Shut Down, Corroded, Seismic, Below Support Point
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1,253.9 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.19 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (-0.19)
= 0.2 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26,634.8 / (2*π*1,854*115,000*1.20*1.00) * 104
= -0.16 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.16) - (0)|
= 0.16 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 224.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
54/109
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 224.6 / (π*1,8542*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -655.6 / (2*π*1,854*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
55/109
Legs #1
Inputs
Leg material SA-304
Leg description 6 inch sch 80 pipe
Number of legs, N 4
Overall length 2,200 mm
Base to girth seam length 1,746 mm
Effective length coefficient, K 1.5
Coefficient, Cm 0.85
Leg yield stress, Fy 170 MPa
Leg elastic modulus, E 199,947.953 MPa
Anchor Bolts
Anchor bolt size 1.375" series 8 threaded
Anchor bolt material
Bolt circle, BC 4,112 mm
Anchor bolts/leg, n 1
Anchor bolt allowable stress, Sb 137.895 MPa
Anchor bolt corrosion allowance 0 mm
Anchor bolt hole clearance 9.53 mm
Reinforcing Pad
Pad length 1,000 mm
Pad width 1,000 mm
Pad thickness 8 mm
Base Plate
Base plate length 500 mm
Base plate width 500 mm
Base plate thickness 40 mm (19.33 mm required)
Base plate allowable stress 115 MPa
Foundation allowable bearing stress 11.432 MPa
Welds
Leg to pad fillet weld 11 mm (4.2 mm required)
Pad to shell fillet weld 8 mm (0.64 mm required)
Bracing
Brace material
56/109
Brace description 1/2x4 Flat Bar
Brace type Cross-bracing
Pinned at center Yes
Brace height, h' 1,200 mm
Brace chord length, C'1 2,300 mm
Height from bottom of leg to lower
300 mm
bracket CG attachment point, y'
Brace yield stress, Syb 248.211 MPa
Brace elastic modulus, Eb 199,947.953 MPa
End connection type Bolted
Bracing bolt size 0.5" coarse threaded
Bracing bolts/connection, Nb 2
Bracing bolt ultimate strength, Su 496.423 MPa
Bracing bolt corrosion allowance 0 mm
Note: The support attachment point is assumed to be 25.4 mm up from the cylinder circumferential seam.
Leg Summary
57/109
Wind operating corroded, Moment = 15,782.3 N-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 42,759.6 2,150.2 7.89 17.957 0 0.2200 0.2374
0
90 78,049.7 2,150.2 14.402 32.776 0 0.4032 0.4333
58/109
Governing Condition : Seismic operating corroded, Moment = 42,723.7 N-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load (1) resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa
0 67,837.9 8,851.3 12.518 28.488 0 0.3500 0.3766
0
90 94,816.4 8,851.3 17.496 39.817 0 0.4908 0.5264
59/109
Leg Brace Summary
0 0 0 0 17 165
45
90 2,150.2 1,212.6 1 17 165
180 0 0 0 17 165
0 0 0 0 17 165
45
90 2,150.2 1,212.6 1 17 165
180 0 0 0 17 165
60/109
Governing Condition : Seismic operating corroded Shear = 35,405.0 N
Horizontal Force in Axial Allowable
Force
Leg load brace stress stress
attack
position ° Vn fn fa MPa
angle °
N N MPa
Compressive Tensile
0 6,258.8 3,529.7 3 17 165
0
90 6,258.8 3,529.7 3 17 165
0 0 0 0 17 165
45
90 8,851.3 4,991.8 4 17 165
180 0 0 0 17 165
0 0 0 0 17 165
45
90 1,550.8 874.6 1 17 165
180 0 0 0 17 165
Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
Cc = Sqr(2*π2*E / Fy)
= Sqr(2*π2*199,948 / 170)
= 152.3698
61/109
Allowable axial compression and bending (AISC chapter H)
Fb = 1*0.66*Fy
= 1*0.66*170
= 112.2 MPa
fa = P1 / A
= 106,940.64 / 5,419.344
= 19.733 MPa
Bending stresses
fby = 0 MPa
Check the leg to pad fillet weld, Bednar 10.3, Seismic operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
62/109
Zw = (2*b*d + d2) / 3
= (2*8.3187*42.06 + 42.062) / 3
= 822.9379 cm2
E = d2 / (b + 2*d)
= 420.62 / (83.19 + 2*420.6)
= 191.37 mm
f1 = P1 / Lweld
= 106,264.34 / 92.4387
= 1,149.57 N/cm (VL direct shear)
f2= fy*Lleg*0.5*b / Jw
= 0*27.94*0.5*8.3187 / 17,252.2234
= 0 N/cm (VL torsion shear)
f3 = fy / Lweld
= 0 / 92.4387
= 0 N/cm (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 0*27.94*19.1375 / 17,252.2234
= 0 N/cm (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (8,851.26*27.94 + 106,264.34*8.4138) / 822.9379
= 1,386.96 N/cm (ML bending)
f6 = fx / Lweld
= 8,851.26 / 92.4387
= 95.75 N/cm (Direct outward radial shear)
Required leg to pad fillet weld leg size (welded both sides + top)
tw = f / (0.707*0.55*Sa)
= 187.62 / (0.707*0.55*115)
= 4.2 mm
Check the pad to vessel fillet weld, Bednar 10.3, Seismic operating corroded governs
Zw = b*d + d2 / 3
= 1,000*1,000 + 1,0002 / 3
= 1,333,333 cm2
63/109
Jw = (b + d)3 / 6
= (100 + 100)3 / 6
= 1,333,333 cm3
f1 = P1 / Lweld
= 106,264.34 / 400
= 265.66 N/cm (VL direct shear)
f2= fy*Lleg*0.5*b / Jw
= 0*279.4*0.5*1,000 / 133,333,333.3333
= 0 N/cm (VL torsion shear)
f3 = fy / Lweld
= 0 / 400
= 0 N/cm (Vc direct shear)
f4 = fy*Lleg*0.5*d / Jw
= 0*279.4*0.5*1,000 / 133,333,333.3333
= 0 N/cm (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (8,851.26*27.94 + 106,264.34*84.14) / 13,333.33
= 85.6 N/cm (ML bending)
f6 = fx / Lweld
= 8,851.26 / 400
= 22.13 N/cm (Direct outward radial shear)
Required pad to vessel fillet weld leg size (welded all around the pad edge)
tw = f / (0.707*0.55*Sa)
= 28.67 / (0.707*0.55*115)
= 0.64 mm
fp = P / (B*N)
= 121,898.11 / (500*500)
= 0.488 MPa
Bracing Calculations (Pressure Vessel Design Manual, 2nd Edition, Dennis R. Moss)
Brace angle, θ
64/109
θ = Tan-1(h' / C1')
= Tan-1(1,200 / 2,300)
= 0.48 radians
Brace length, Lb
Lb = h' / Sin(θ)
= 1,200 / Sin(27.55)
= 2,594.2244 mm
fn = Vn / (n*Cos(θ))
8,851.26 /
=
(2*Cos(27.55))
= 4,991.772 N
Radius of Gyration, r
r = (Imin / Ab)0.5
= (1.7357 / 12.9032)0.5
= 3.6676 mm
Slenderness Ratio, S1
S1 = k1*Lb / (2*r)
0.7*2,594.22 /
=
(2*3.67)
= 247.5648
AISC 5-37 B7: Slenderness ratio (247.5648) preferably should not exceed 200.
St = 1*2 / 3*Sy
1*2 /
=
3*248.211
= 165.47 MPa
Cc = Sqr(2*π2*E / Fy)
= Sqr(2*π2*199,947.953 / 248.211)
= 126.0993
fa = fn / Ab
= 4,991.77 / 1,290.32
= 3.8686 MPa
65/109
1/2x4 Flat Bar leg braces are adequate
Ab = 0.5*fn / (Nb*0.17*Su)
= 0.5*4,991.77 / (2*0.17*496.423)
= 0.1479 cm2
66/109
Check the leg to vessel attachment stresses, WRC 537 (Seismic operating corroded
governs)
Applied Loads
Radial load, Pr -6,258.79 N
Circumferential moment, Mc 0 N-m
Circumferential shear, Vc 0N
Longitudinal moment, ML 8,997.7 N-m
Longitudinal shear, VL 106,940.64 N
Torsion moment, Mt 0 N-m
Internal pressure, P 130.01 kPa
Mean shell radius, Rm 1,854 mm
Local shell thickness, T 8 mm
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
γ = Rm / T = 1,854 / 8 = 231.75
C1 = 500, C2 = 500 mm
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum local primary membrane stress (PL) is within allowable limits.
67/109
Stresses at the pad edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 3.4024 0.2697 0 0 0 0 1.434 1.434 1.434 1.434
1A 0.0506 0.2697 0 0 0 0 0 0 0 0
Pressure stress* 30.061 30.061 30.061 30.061 30.061 30.061 30.061 30.061
Total circumferential stress 20.76 31.723 55.592 34.591 60.832 2.158 60.832 2.158
Primary membrane
26.241 26.241 45.092 45.092 31.495 31.495 31.495 31.495
circumferential stress*
2A 0.0165 0.2697 0 0 0 0 0 0 0 0
Pressure stress* 15.031 15.031 15.031 15.031 15.031 15.031 15.031 15.031
Total longitudinal stress 4.413 19.884 46.154 -4.592 38.238 3.034 38.238 3.034
Primary membrane
12.149 12.149 20.781 20.781 20.636 20.636 20.636 20.636
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) 20.76 31.723 55.592 -39.183 62.66 13.39 62.66 13.39
Maximum stresses due to the applied loads at the leg edge (includes pressure)
γ = Rm / T = 1,854 / 16 = 115.875
C1 = 41.59, C2 = 166.37 mm
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
68/109
The maximum combined stress (PL+Pb+Q) is within allowable limits.
The maximum local primary membrane stress (PL) is within allowable limits.
69/109
Stresses at the leg edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 16.3794 0.0664 0 0 0 0 3.454 3.454 3.454 3.454
1A 0.1003 0.0409 0 0 0 0 0 0 0 0
Pressure stress* 30.061 30.061 30.061 30.061 30.061 30.061 30.061 30.061
Total circumferential stress -98.567 138.847 203.271 -107.365 58.53 8.501 58.53 8.501
Primary membrane
20.14 20.14 47.953 47.953 33.515 33.515 33.515 33.515
circumferential stress*
2A 0.0567 0.0508 0 0 0 0 0 0 0 0
Pressure stress* 15.031 15.031 15.031 15.031 15.031 15.031 15.031 15.031
Total longitudinal stress -100.87 119.679 178.891 -122.079 31.619 5.985 31.619 5.985
Primary membrane
9.404 9.404 28.406 28.406 18.802 18.802 18.802 18.802
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Combined stress (P L+Pb+Q) -100.87 138.847 203.271 -122.079 61.867 20.25 61.867 20.25
70/109
Transition #1
71/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 1.04 mm
Design thickness due to combined loadings + corrosion 0.53 mm
Maximum allowable working pressure (MAWP) 109.26 kPa
Maximum allowable pressure (MAP) 132.19 kPa
Rated MDMT -196 °C
Di = D - 2*r*(1 - cos(α))
= 3,700 - 2*250*(1 - cos(67.5125))
= 3,391.24 mm
L = Di / (2*cos(α))
= 3,391.24 / (2*cos(67.5125))
= 4,433.2 mm
72/109
Small End MAWP (5,123.66 kPa) does not govern.
St Sc
Wind 0.01 0
Bottom
Seismic 0.01 0.01
Wind 0.01 0
Bottom
Seismic 0.01 0.01
Wind 0.01 0
Bottom
Seismic 0.01 0.01
Wind 0.01 0
Bottom
Seismic 0.01 0.01
73/109
Seismic 0 0
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / te)
= 0.125 / (1,856 / 2.29)
= 0.000155
B = 14.92 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 14.92 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC = ScCN
= 14.9151 MPa
74/109
0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
75/109
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.44)
= 0.44 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.27 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.27) - (0)|
= 0.26 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 325.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
76/109
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 0.60*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0 / [(π*1,8532*115,000*1.00*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.00*1.00)*cos(67.5125)] * 104
= -0.53 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.53) - (0)|
= 0.53 mm
77/109
Maximum allowable working pressure, Longitudinal Stress
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm
78/109
Hot Shut Down, New, Wind, Bottom Seam
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = 0.6*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
0.60*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0.01 mm
tmc = M / [(π*Rm2*Sc*Ks)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*14,915.14*1.20)*cos(67.5125)] * 106
= 0.03 mm
twc = 0.6*W / [(2*π*Rm*Sc*Ks)*cos(α)] * MetricFactor (Weight)
0.60*-3.1 / [(2*π*36.61*14,915.14*1.20)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tc = tmc + twc - tpc
compressive)
= 0.03 + (-0.01) - (0)
= 0.02 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0.01 mm
79/109
tmc = M / [(π*Rm2*Sc*Ks)*cos(α)] * MetricFactor (bending)
= 0.9 / [(π*36.612*14,915.14*1.20)*cos(67.5125)] * 106
= 0.03 mm
twc = 0.6*W / [(2*π*Rm*Sc*Ks)*cos(α)] * MetricFactor (Weight)
0.60*-3.1 / [(2*π*36.61*14,915.14*1.20)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tc = tmc + twc - tpc
compressive)
= 0.03 + (-0.01) - (0)
= 0.02 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0 / [(π*36.612*115,000*1.00*1.00)*cos(67.5125)] * 106
= 0 mm
tw = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.00*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
80/109
= 2*115,000*1.20*1.00*(6 - 0 + (-0.53)) / ((1,850 - 0.40*(6 - 0 + (-0.53)))*cos(67.5125))
= 2,135.12 kPa
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
81/109
= 1,149.4 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.53 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.53)
= 0.53 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -27,706.9 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.44 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.44) - (0)|
= 0.44 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 211.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 211.3 / [(π*1,8532*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -636.6 / [(2*π*1,853*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net
82/109
tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
83/109
Maximum allowable working pressure, Longitudinal Stress
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.4 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
1.20*-11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] *
=
104
= -0.01 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.01)
= 0.01 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -11.8 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= -0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (-0.01) - (0)|
= 0.01 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.3 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
84/109
tt = tp + tm - tw (total
required,
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / [(π*Rm2*St*Ks*Ec)*cos(α)] * MetricFactor (bending)
= 0.3 / [(π*36.612*115,000*1.20*1.00)*cos(67.5125)] * 106
= 0 mm
tw = (1 + VAccel)*W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= 1.20*-3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total
tt = tp + tm - tw required,
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / [(2*π*Rm*St*Ks*Ec)*cos(α)] * MetricFactor (Weight)
= -3.1 / [(2*π*36.61*115,000*1.20*1.00)*cos(67.5125)] * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
Appendix 1-5 calculations are not required for the transition large end as a knuckle is present.
85/109
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cylinder
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)
Wind
Corroded -1.438 2.26 -1.259 1.98 294 294 2.16 1.984 146.625
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)
Wind
Corroded -1.616 4.348 -1.416 3.809 345 345 3.877 3.701 172.5
Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), wind + pressure, corroded
86/109
= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.877 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.
87/109
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cylinder
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)
Seismic
Corroded -1.415 2.225 -1.323 2.08 294 294 2.138 2.047 146.625
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Internal pressure = 138.71 kPa (MAWP = 109.26 kPa)
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)
Seismic
Corroded -1.591 4.281 -1.488 4.002 345 345 3.855 3.764 172.5
Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), seismic + pressure, corroded
88/109
= (0.14*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.15 / 0.14)*0.7477*(40.64 / 7.62)0.5)
= 3.855 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.
89/109
Appendix 1-5(g), U-2(g) analysis of small end juncture,
stress in the cylinder
Internal pressure = 161.64 kPa (MAP)
σL Allowable σL σtm
Loading (MPa) (MPa) (MPa)
Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), pressure, new
90/109
σtm = (P*R / t)*(1 / (n*cos(α)) + (Pe / P)*Y*(R / t)0.5)
= (0.16*40.64 / 7.62)*(1 / (0.7874*cos(67.5125)) + (0.16 / 0.16)*0.7477*(40.64 / 7.62)0.5)
= 4.351 MPa [membrane hoop stress, small end, in cone]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 172.5 MPa.
91/109
Cylinder #3
92/109
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.02 mm
Design thickness due to combined loadings + corrosion 0 mm
Maximum allowable working pressure (MAWP) 13,227.3 kPa
Maximum allowable pressure (MAP) 13,258.64 kPa
Rated MDMT -196 °C
93/109
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before Req'd Thk Due
Pressure P ( UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to to
Condition Load
kPa) Increase ( °C) (mm) Tension (mm) Compression
MPa) (mm)
St Sc
Wind 0 0
Operating, Hot & Corroded 0 115 91.41 95 0
Seismic 0 0
Wind 0 0
Operating, Hot & New 0 115 91.41 95 0
Seismic 0 0
Wind 0 0
Hot Shut Down, Corroded 0 115 91.41 95 0
Seismic 0 0
Wind 0 0
Hot Shut Down, New 0 115 91.41 95 0
Seismic 0 0
Wind 0 0
Empty, Corroded 0 115 104.18 21.11 0
Seismic 0 0
Wind 0 0
Empty, New 0 115 104.18 21.11 0
Seismic 0 0
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (44.45 / (7.62*0.875))
= 0.018750
B = 104.18 MPa
S = 97.75 / 0.85 = 115 MPa
ScCN = min(B, S) = 104.18 MPa
94/109
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (44.45 / (7.62*0.875))
= 0.018750
B = 104.18 MPa
S = 97.75 / 0.85 = 115 MPa
ScVC = min(B, S) = 104.18 MPa
95/109
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
96/109
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = 0.6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0.60*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0.9 / (π*40.642*104,177.93*1.20) * 106
= 0 mm
twc = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*-3.1 / (2*π*40.64*104,177.93*1.20) * 104
= 0 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0) - (0)
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.9 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
97/109
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 0.9 / (π*40.642*104,177.93*1.20) * 106
= 0 mm
twc = 0.6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0.60*-3.1 / (2*π*40.64*104,177.93*1.20) * 104
= 0 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0) - (0)
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (π*40.642*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.00*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
98/109
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
99/109
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.4 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -11.8 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.3 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
100/109
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
tp = 0 mm (Pressure)
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0.3 / (π*40.642*115,000*1.20*1.00) * 106
= 0 mm
tw = (1 + VAccel)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1.20*-3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -3.1 / (2*π*40.64*115,000*1.20*1.00) * 104
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (0)|
= 0 mm
101/109
Seismic Code
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
102/109
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
Operating, Corroded
Empty, Corroded
103/109
Base Shear Calculations: Operating, Corroded
Rigid structure per 1634.3, p2-21, since period of vibration = 0.016 < 0.06 .
V = 0.70 * Ca * I * W / 1.40 = 0.70 * 0.2200 * 1.0000 * 72,362.1250 / 1.4 = 7,959.83 lb (3,610.52 kg)
Rigid structure per 1634.3, p2-21, since period of vibration = 0.007 < 0.06 .
V = 0.70 * Ca * I * W / 1.40 = 0.70 * 0.2200 * 1.0000 * 12,682.1699 / 1.4 = 1,395.04 lb (632.78 kg)
104/109
Wind Code
105/109
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
Kz = 2.01 * (Z/Zg)2/α
= 2.01 * (Z/365.76)0.2857
qz = 0.613 * Kz * Kzt * Kd * V2 * I
= 0.613 * Kz * 1.0000 * 0.9500 * 35.76332 * 1.0000
= 744.8350 * Kz
WP = max[ qz * G * Cf, 0.48 kPa ]
= max[ qz * G * 0.5200, 0.48 kPa ]
106/109
Design Wind Pressures
Height Z qz WP (kPa)
Kz
(m) (kPa)
Operating Empty Hydrotest New Hydrotest Corroded Vacuum
4.6 0.5747 0.4283 0.4788 0.4788 N.A. N.A. N.A.
6.1 0.6240 0.4650 0.4788 0.4788 N.A. N.A. N.A.
7.6 0.6650 0.4956 0.4788 0.4788 N.A. N.A. N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Operating, Corroded
Empty, Corroded
107/109
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((0.2917 + 20.4298) / 309.9934)0.63))
= 0.9472
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9472) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8938
108/109
internals
109/109