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PhuBia-WPS-AWS D1.1-8-6-2011
PhuBia-WPS-AWS D1.1-8-6-2011
PREQUALIFIED_______QUALIFIED BY TESTING_______
or PROCEDURE QUALIFICATION RECORDS(PQR) Yes
AWS D1.1/D1.1M:2008 ANNEX N
Identifcation # WPS No.MEI-023/FCAW
Company Name M E I Egineering and Construction Co.,Ltd. Revision 0 Date 5/6/2011 By K.Chaiwan
Welding Process(es) FCAW Type Manual Semiautomatic
Supporting PQR No.(s) N/A Machine Automatic
JOINT DESIGN USED POSITION
Type: B-L2c-S, Single-V-Groove, Butt Joint Position of Groove: Vertical Fillet N/A
Single Doubie Weld Vertcal Progression: Up Down
Backing: Yes. No.
Backing Material: Weld metal ELECTRICAL CHARACTERISTICS
Root Opening 0-3 mm Root Face Dimension 0-3 mm Transfer Mode (GMAW) Short-Circuiting
Groove Anagle: 60'-70' Radius (J-U) N/A Globular Spray
Back Gouging Yes. No. Method Griding or CAC/A
Current: AC DCEP DCEN PLUSE
BASE METALS Other N/A
Material Spec. JISG3101 to JISG3101 Tungsten Electrode (GTAW)
Type or Grade SS400 to SS400 size: N/A
Thickness: Groove 3mm-Unlim Fillet N/A Type: N/A
Diameter (Pipe) All(BG or Backing)
FILLER METALS TECHNIQUE
AWS Specification A5.20 Stringer or Weave Bead: String
AWS Classification E71T-1 Multi-pass or Single Pass (per side) Multiple/Single
Number of Electrodes Single
Electrode Spacing Longitudinal N/A
SHIELDING Lateral N/A
Flux N/A Gas CO2 Angle N/A
Composition 100% Contact Tube to Work Distance 10-25mm
Electrode-flux(Class) Flow Rate 20-25Lpm Peening N/A
N/A Gas Cup Size 16mm Interpass Cleaning: Grinding,Brushing
PREHEAT POSTWELD HEAT TREATMENT
PREHEAT Temp. See Table Temp. N/A
Interpass Temp., Min. See Table Max. See Table Temp. N/A
WELDING PROCEDURE
Pass or Filler Metals Current Travel Joint Details
Weld Process Diam. Type & Amps Wire Feed Speed Volts Speed
Layer(s) Class (mm) Polarity (cm/min) (cm/min) a = 60'-70'
t=unlimited
Root FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30 N
Hot FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30 1 f = 0~16mm
Cover FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30
R = 0~2mm
WELDING PROCEDURE
Pass or Filler Metals Current Travel Joint Details
Weld Process Diam. Type & Amps Wire Feed Speed Volts Speed
Layer(s) Class (mm) Polarity (cm/min) (cm/min) a = 60'-70'
t=50 Max
1 to N SAW EM-12K 3.2 DCEP 550 145.00 34 58.00 N
+15% +10% +7% +10% 1 f = 0~16mm
-15% -10% -7% -10%
R = 0~2mm