Download as pdf or txt
Download as pdf or txt
You are on page 1of 2

WELDING PROCEDURE SPECIFICATION (WPS) Yes

PREQUALIFIED_______QUALIFIED BY TESTING_______
or PROCEDURE QUALIFICATION RECORDS(PQR) Yes
AWS D1.1/D1.1M:2008 ANNEX N
Identifcation # WPS No.MEI-023/FCAW
Company Name M E I Egineering and Construction Co.,Ltd. Revision 0 Date 5/6/2011 By K.Chaiwan
Welding Process(es) FCAW Type Manual Semiautomatic
Supporting PQR No.(s) N/A Machine Automatic
JOINT DESIGN USED POSITION
Type: B-L2c-S, Single-V-Groove, Butt Joint Position of Groove: Vertical Fillet N/A
Single Doubie Weld Vertcal Progression: Up Down
Backing: Yes. No.
Backing Material: Weld metal ELECTRICAL CHARACTERISTICS
Root Opening 0-3 mm Root Face Dimension 0-3 mm Transfer Mode (GMAW) Short-Circuiting
Groove Anagle: 60'-70' Radius (J-U) N/A Globular Spray
Back Gouging Yes. No. Method Griding or CAC/A
Current: AC DCEP DCEN PLUSE
BASE METALS Other N/A
Material Spec. JISG3101 to JISG3101 Tungsten Electrode (GTAW)
Type or Grade SS400 to SS400 size: N/A
Thickness: Groove 3mm-Unlim Fillet N/A Type: N/A
Diameter (Pipe) All(BG or Backing)
FILLER METALS TECHNIQUE
AWS Specification A5.20 Stringer or Weave Bead: String
AWS Classification E71T-1 Multi-pass or Single Pass (per side) Multiple/Single
Number of Electrodes Single
Electrode Spacing Longitudinal N/A
SHIELDING Lateral N/A
Flux N/A Gas CO2 Angle N/A
Composition 100% Contact Tube to Work Distance 10-25mm
Electrode-flux(Class) Flow Rate 20-25Lpm Peening N/A
N/A Gas Cup Size 16mm Interpass Cleaning: Grinding,Brushing
PREHEAT POSTWELD HEAT TREATMENT
PREHEAT Temp. See Table Temp. N/A
Interpass Temp., Min. See Table Max. See Table Temp. N/A

WELDING PROCEDURE
Pass or Filler Metals Current Travel Joint Details
Weld Process Diam. Type & Amps Wire Feed Speed Volts Speed
Layer(s) Class (mm) Polarity (cm/min) (cm/min) a = 60'-70'
t=unlimited
Root FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30 N
Hot FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30 1 f = 0~16mm
Cover FCAW E71T-1 1.2 DCEP 120~260 60~125 21~30 15~30
R = 0~2mm

MINIMUM PREHEAT AND INTERPASS TEMPERATURE


Up to 20mm(3/4") Over 20-38mm3/4"-1.1/2") Over 38-65mm(1.1/2"-2.1/2") Over 65mm(2.1/2")
Ambient Ambient 65 'C 110 'C
Note
1 . Joint surface shall be cleaned by chipping,grinding or brushing prior to welding
2 . Procedure conforms to AWS D1.1:2008, See Project Specification and /or AWS D1.1 for additional requirement.
3 . Tack welding shall be made using SMAW process and shall be cleaned thoroughly.

Prepared by Reviewed by/Approved by


(Mr. Chamnien Chanheaw) (Mr. Chaiwan Kaewruamvong)
QA/QA SECTION AWS-CWI No.11061571

Reviewed by/Approved by Client


( .)
WELDING PROCEDURE SPECIFICATION (WPS) Yes
PREQUALIFIED_______QUALIFIED BY TESTING_______
or PROCEDURE QUALIFICATION RECORDS(PQR) Yes
AWS D1.1/D1.1M:2008 ANNEX N
Identifcation # WPS No.MEI-022/SAW
Company Name M E I Egineering and Construction Co.,Ltd. Revision 0 Date 5/6/2011 By K.Chaiwan
Welding Process(es) SAW Type Manual Semiautomatic
Supporting PQR No.(s) N/A Machine Automatic
JOINT DESIGN USED POSITION
Type: B-L2c-S, Single-V-Groove, Butt Joint Position of Groove: FLAT Fillet N/A
Single Doubie Weld Vertcal Progression: Up Down
Backing: Yes. No. N/A
Backing Material: Weld metal ELECTRICAL CHARACTERISTICS
Root Opening 0-2 mm Root Face Dimension 0-16 mm Transfer Mode (GMAW) Short-Circuiting
Groove Anagle: 60'-70' Radius (J-U) N/A Globular Spray
Back Gouging Yes. No. Method Griding or CAC/A
Current: AC DCEP DCEN PLUSE
BASE METALS Other N/A
Material Spec. JISG3101 to JISG3101 Tungsten Electrode (GTAW)
Type or Grade SS400 to SS400 size: N/A
Thickness: Groove 12-50 mm Fillet N/A Type: N/A
Diameter (Pipe) All(BG or Backing)
FILLER METALS TECHNIQUE
AWS Specification A5.17 Stringer or Weave Bead: String
AWS Classification EM12K Multi-pass or Single Pass (per side) Multiple/Single
Number of Electrodes Single
Electrode Spacing Longitudinal N/A
SHIELDING Lateral N/A
Flux F6A2-EL12 Gas N/A Angle N/A
Composition N/A Contact Tube to Work Distance 25-35mm
Electrode-flux(Class) Flow Rate N/A Peening N/A
F7A0-EM12K Gas Cup Size N/A Interpass Cleaning: Grinding,Brushing
PREHEAT POSTWELD HEAT TREATMENT
PREHEAT Temp. See Table Temp. N/A
Interpass Temp., Min. See Table Max. See Table Temp. N/A

WELDING PROCEDURE
Pass or Filler Metals Current Travel Joint Details
Weld Process Diam. Type & Amps Wire Feed Speed Volts Speed
Layer(s) Class (mm) Polarity (cm/min) (cm/min) a = 60'-70'
t=50 Max
1 to N SAW EM-12K 3.2 DCEP 550 145.00 34 58.00 N
+15% +10% +7% +10% 1 f = 0~16mm
-15% -10% -7% -10%
R = 0~2mm

MINIMUM PREHEAT AND INTERPASS TEMPERATURE


Up to 20mm(3/4") Over 20-38mm3/4"-1.1/2") Over 38-65mm(1.1/2"-2.1/2") Over 65mm(2.1/2")
Ambient Ambient 65 'C 110 'C
Note
1 . Joint surface shall be cleaned by chipping,grinding or brushing prior to welding
2 . Procedure conforms to AWS D1.1:2008, See Project Specification and /or AWS D1.1 for additional requirement.
3 . Tack welding shall be made using SMAW process and shall be cleaned thoroughly.

Prepared by Reviewed by/Approved by


(Mr. Chamnien Chanheaw) (Mr. Chaiwan Kaewruamvong)
QA/QA SECTION AWS-CWI No.11061571

Reviewed by/Approved by Client


( .)

You might also like