Process Utility Calculation

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ANNEXE - PDF Generated on 06-Mar-2012 2:47PM

PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - SEAWATER

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

Seawater Data
Maximum Seawater Supply Temperature, T1 (°C) 28
Maximum Seawater Disposal Temperature, T2 (°C) 40
Seawater Density at Temperature T1 (kg/m^3) 1026
Seawater Density at Temperature T2 (kg/m^3) 1026
Seawater Specific Heat Capacity at Temperature T1 (kJ/kg/K) 4
Seawater Specific Heat Capacity at Temperature T2 (kJ/kg/K) 4
Design Contingency (%) 10

Seawater Consumers in Parallel with Water Injection


Equipment Description Flow Duty Temp. Flow
Number Rate Out Rate
(m^3/h) (kW) (°C) (m^3/h)
4355 40 318.3
1197 40 87.5
819 40 59.9
18185 40 1329.3
3066 40 224.1
1138 1138.0
83 83.0
6 6.0
10 10.0
165.6 165.6
90 90.0

Seawater Flow Rate in Parallel with Water Injection (m^3/h) 3511.8


Seawater Flow Rate in Parallel with Water Injection + Contingency (m^3/h) 3862.9

Water Injection Capacity (m^3/h) 496.8

Seawater Consumers in Series with Water Injection


Equipment Description Flow Duty Temp. Flow
Number Rate Out Rate
(m^3/h) (kW) (°C) (m^3/h)
5097 37 496.8

Seawater Flow Rate in Series with Water Injection (m^3/h) 496.8


Seawater Flow Rate in Series with Water Injection + Contingency (m^3/h) 546.5

Total Seawater Supply Flow Rate + Contingency (m^3/h) 4409.4

Notes:
1. Cells shaded green are for data input. All other cells are locked.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - COOLING MEDIUM

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

Cooling Medium Data


Cooling Medium Supply Temperature, T1 (°C) 35
Bulk Cooling Medium Return Temperature, T2 (°C) 50
Cooling Medium Density at Temperature T1 (kg/m^3) 991
Cooling Medium Density at Temperature T2 (kg/m^3) 991
Cooling Medium Specific Heat Capacity at Temp. T1 (kJ/kg/K) 4.18
Cooling Medium Specific Heat Capacity at Temp. T2 (kJ/kg/K) 4.18
Design Contingency (%) 11

COOLING MEDIUM CONSUMERS


Equipment Description Flow Duty Temp. Flow
Number Rate Out Rate
(m^3/h) (kW) (°C) (m^3/h)
5507 50 319.1
1349 50 78.2
2744 50 159.0
2608 50 151.1
2045 50 118.5
1618 50 93.7
1400 50 81.1
70 50 4.1
150 50 8.7
217 40 37.7
750 50 43.5
400 47 29.0

Total Cooling Duty (kW) 18858


Calculated Bulk Cooling Medium Return Temperature (°C) 49.6
Calculated Cooling Medium Flow Rate (m^3/h) 1123.5
Calculated Cooling Medium Flow Rate + Contingency (m^3/h) 1244.9

Notes:
1. Cells shaded green are for data input.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - HEATING MEDIUM

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

Heating Medium Data


Maximum Heating Medium Supply Temperature, T1 (°C) 130
Minimum Heating Medium Return Temperature, T2 (°C) 110
Heating Medium Density at Temperature T1 (kg/m^3) 943
Heating Medium Density at Temperature T2 (kg/m^3) 943
Heating Medium Specific Heat Capacity at Temp. T1 (kJ/kg/K) 4.3
Heating Medium Specific Heat Capacity at Temp. T2 (kJ/kg/K) 4.3
Design Contingency (%) 10

HEATING MEDIUM CONSUMERS


Equipment Description Flow Duty Temp. Flow
Number Rate Out Rate
(m^3/h) (kW) (°C) (m^3/h)
620 110 27.5
6698 110 297.3
2269 110 100.7
7671 110 340.5
3698 110 164.2
7702 110 341.9
6131 120 544.3
3687 110 163.7
278 110 12.3
79 110 3.5
200 110 8.9
200 110 8.9
500 110 22.2

Total Heating Duty (kW) 39733


Calculated Bulk Heating Medium Return Temperature (°C) 112.7
Calculated Heating Medium Flow Rate (m^3/h) 2035.9
Calculated Heating Medium Flow Rate (m^3/h) 2239.5

Notes:
1. Cells shaded green are for data input.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - DIESEL

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

DIESEL CONSUMERS
Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
per Unit
(m^3/h) (m^3/h)
6.8 3 1 20.4
2.9 2 0.5 2.9
0.3 1 1 0.3

Subtotal (m^3/h) 23.6


Design Contingency (%) 5.5
Total Diesel Flow Rate + Contingency (m^3/h) 24.9

Notes:
1. Cells shaded green are for data input.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - HP FUEL GAS

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

HP FUEL GAS CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)
4636 1 1 4636
4636 1 1 4636
4636 1 0 0
5875.2 1 1 5875.2
2775 2 0.5 2775
131 1 1 131

Subtotal (Sm^3/h) 18053.2


Design Contingency (%) 11
Total HP Fuel Gas Flow Rate (Sm^3/h) 20039.1

Notes:
1. Cells shaded green are for data input.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - LP FUEL GAS

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

LP FUEL GAS CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)
5875 2 1 11750
2775 2 0.5 2775
100 1 1 100
4.3 1 1 4.3
20 1 1 20
1.7 1 1 1.7
5 1 1 5

Subtotal (Sm^3/h) 14656


Design Contingency (%) 14
Total LP Fuel Gas Flow Rate (Sm^3/h) 16707.8

Notes:
1. Cells shaded green are for data input.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - INSTRUMENT AIR

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

CONTINUOUS INSTRUMENT AIR CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)
1.7 130 1 221
1.7 150 1 255
14.1 3 1 42.3
60 5 1 300
23 1 1 23
120 1 1 120
5 1 1 5
10 1 1 10
1.7 6 1 10.2
51 1 1 51
50 4 1 200
70.2 1 1 70.2
114 3 0 0
114 3 0 0
140 1 0 0
500 1 0 0
310 2 0 0
2.1 9 1 18.9
200 3 0 0

Subtotal (Sm^3/h) 1326.6

INTERMITTENT INSTRUMENT AIR CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)

Subtotal (Sm^3/h) 0

Subtotal (Sm^3/h) 1327


Design Contingency (Note 2) (%) 10 (Sm^3/h) 132.7
Total Instrument Air Flow Rate + Contingency (Sm^3/h) 1459.3

Notes:
1. Cells shaded green are for data input.
2. Design contingency is applied to the continuous air users only.
ANNEXE - PDF Generated on 06-Mar-2012 2:47PM
PROCESS CALCULATION SHEET

CAL-PR-012 : UTILITY CONSUMPTION CALCULATION - NITROGEN

PROJECT NO. PREPARED


FACILITY CHECKED
CLIENT APPROVED
CALCULATION NO. DATE
REFERENCE GUIDELINE ES49985-TTZ94101 REVISION

CONTINUOUS NITROGEN CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)
27 1 1 27
73 1 0 0
1.4 1 0 0
2 1 1 2
0.3 1 1 0.3

Subtotal (Sm^3/h) 29.3

INTERMITTENT NITROGEN CONSUMERS


Equipment Description Maximum Number Utilisation Flow
Number Demand of Units Factor Rate
Per Unit
(Sm^3/h) (Sm^3/h)

Subtotal (Sm^3/h) 0

Subtotal (Sm^3/h) 29
Design Contingency (Note 2) (%) 240 (Sm^3/h) 70.3
Total Nitrogen Flow Rate + Contingency (Sm^3/h) 99.6

Notes:
1. Cells shaded green are for data input.
2. Design contingency is applied to the continuous nitrogen users only.

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