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Continuous Volatile Fatty Acid Production From Lignocellulosic Biomass by A Novel Rumen-Mimetic Bioprocess
Continuous Volatile Fatty Acid Production From Lignocellulosic Biomass by A Novel Rumen-Mimetic Bioprocess
Department of Applied Chemistry, Akita National College of Technology, Akita, Akita 011-8511, Japan,1 Department of Machine Intelligence and Systems Engineering, Faculty of
Systems Science and Technology, Akita Prefectural University, Yurihonjo, Akita 015-0055, Japan,2 and Field Education and Research Center, Faculty of Bioresource Sciences, Akita
Prefectural University, Ohgata, Akita 010-045, Japan3
[Key words: Lignocellulosic biomass; Ruminal bacteria; Volatile fatty acids; Rumen-mimetic bioprocess; PCR-denaturing gradient gel
electrophoresis]
The utilization of plant biomass for the production of fuels and proper digestion of animal feeds containing grain and plant
chemicals has become one of the most important avenues of biomass. All ruminal digestion is performed by the microorganisms
research in the global shift from fossil fuels to renewable resources. present in the rumen, the diversity of which is known to be highly
Lignocellulosic biomass is the most abundantly available plant responsive to changes in diet, age, and health of the host animal
biomass, and it is a particularly attractive source because it is non- (1,2). Of these the microorganisms, ruminal bacteria are the most
edible. To utilize it, the cellulose needs to be hydrolyzed by cellu- abundant and are responsible for a considerable portion of the
lolytic enzymes or other chemical reactions. However, it is plant biomass digestion process, leading to the production of vol-
extremely difficult to degrade cellulose because it is insoluble and atile fatty acids (VFAs), such as acetic acid, propionic acid, and
forms very stable hydrogen-bonded crystalline fibers. Since the butyric acid (3). VFAs are actually considered waste products from
cellulolytic enzymes currently available are expensive, other the bacteria; however, ruminal animals absorb them and use them
chemical procedures, including the use of strong acids, high pres- as a major source of energy (4). Bacteria associated with feed par-
sure, and high temperature, are generally employed to degrade ticles are the most important group for fiber degradation because of
cellulose to glucose. Unfortunately, these methods impose a large their predominance in terms of bacterial mass and high cellulolytic
environmental burden. Therefore, a process that converts ligno- activity. Acetic acid has been widely applied in the food industry (as
cellulosic biomass into useful chemicals economically and with an acidulant and preservative) as well as the plastic, textile, and
lower environmental load would be greatly beneficial. pharmaceutical industries. Propionic acid and butyric acid are also
Ruminant animals, such as cattle and sheep, have a diverse and important chemicals. And furthermore, VFAs are promising sources
dense microbial population in their rumen, which forms the largest of biofuels (5). Using the ruminal bacterial community as fer-
compartment of their stomach. The rumen is essential for the menting organisms makes it possible to convert lignocellulosic
biomass into biobased products in a process termed as a rumen-
mimetic bioprocess. In fact, conversion of lignocellulosic biomass
using ruminal microorganisms has attracted interests among re-
* Corresponding author. Tel.: þ81 18 847 6063; fax: þ81 18 847 6066.
searchers worldwide and various rumen-dominated processes
E-mail address: agematu@akita-nct.ac.jp (H. Agematu).
1389-1723/$ e see front matter Ó 2017, The Society for Biotechnology, Japan. All rights reserved.
http://dx.doi.org/10.1016/j.jbiosc.2017.06.006
VOL. 124, 2017 CONTINUOUS VOLATILE FATTY ACID PRODUCTION FROM BIOMASS 529
have been evaluated (6). However, we still need the efforts to High-performance liquid chromatography analysis The amounts of acetic
explore and develop novel bioprocesses to utilize abundant organic acid, propionic acid, and butyric acid in the effluent were determined using a Nexera
UHPLC system (Shimadzu Corp., Kyoto, Japan) equipped with a diode array ultra-
resources. In the process, solids/liquids separation is important to violet detector set at 210 nm and a InertSustain C18 column (2 mm, 75 2.1 mm i.d.,
maintain high concentration of substrates and ruminal bacteria in GL Science Inc., Tokyo, Japan). A 2 ml high-performance liquid chromatography
an anaerobic reactor. Anaerobic sequencing batch reactors (7) and (HPLC) sample was chromatographed with an acetonitrile concentration linear-
up-flow anaerobic sludge blanket reactors (8) have been proposed gradient in 20 mM phosphate buffer (pH 2.5) from 1% (v/v) to 50% (v/v) for 5 min
at a flow rate of 0.3 ml/min at 40 C. The HPLC sample was prepared as follows:
as reactors with no filtration unit for the separation. In both re-
200 ml of 200 mM phosphate buffer (pH 2.5) was added to 200 ml of the
actors, solids (biomass and ruminal bacteria) are separated from supernatant of the effluent. The mixture was centrifuged at 15,000 g for 5 min
liquid (product) by sedimentation. Therefore, the sedimentation and the supernatant was used for HPLC analysis.
rate of solids is important for their industrial application, although Bacterial DNA extraction A total of 10 ml of frozen reactor content was
most lignocellulosic biomass floats on liquid at first and agitation of defrosted and added to 0.2 g of glass beads (diameter 500e710 mm). The samples
liquid and solid media is needed for high VFA yields. Another point were shaken for 1 min using a vortex mixer and then incubated on ice to separate
the liquid phases from the solid phases. Total DNA was extracted from the liquid
for improvement of proposed processes is that it is difficult for phases using an ISOPLANT II DNA extraction kit (Nippon Gene Co., Ltd., Tokyo, Japan)
ruminal bacteria to digest a woody biomass. To our knowledge, according to the DNA extraction protocol provided by the manufacture. The quantity
there is no report that describes economically production of VFAs and quality of the extracted DNA were verified by measuring the absorbance at 260
from a woody biomass by ruminal bacteria. We should focus on and 280 nm using a spectrophotometer, and the final concentration of DNA was
adjusted to 10 ng/ml for PCR-DGGE analysis.
developing effective pretreatments to make the cellulose compo-
16S rDNA PCR-amplification From the DNA extract, bacterial 16S rDNA was
nent of the biomass more digestible to ruminal bacteria.
amplified using the primer pairs GC-357F (5ʹ-CGCCCGCCGCGCGCGG
In this study, we present a promising and industrially practi- CGGGCGGGGCGGGGGCACGGGGGGCCTACGGGAGGCAGCAG-3ʹ) and 518R (5ʹ-
cable strategy for the bioconversion of lignocellulosic biomass into GTATTACCGCGGCTGCTGG-3ʹ) (10). A reaction mixture containing 20 pmol of each
useful industrial chemicals. In the process, dry-pulverized ligno- primer, 50 ng of template DNA, and 20 ml of Emerald Amp PCR master mix
cellulosic biomass was used for accelerating its digestion and for (Takara Bio Inc., Shiga, Japan) in a total volume of 40 ml was prepared. PCR was
performed by GeneAtlas 322 (ASTEC Co. Ltd., Fukuoka, Japan) using the following
easy separation of the biomass and culture solution. The process temperature program: an initial denaturation at 94 C for 5 min, 94 C for 1 min,
also enables VFAs production from a woody biomass. We culti- decreasing temperature gradient from 65 to 55 C by 0.5 C each cycle for 1 min,
vated ruminal bacteria collected from cattle rumen and monitored 72 C for 1 min for 20 cycles, followed by 10 cycles of 1 min denaturation at 94 C,
the continuous production of VFAs from the digestion of micro- 1 min annealing at 55 C, and 1 min extension at 72 C with a final extension at
72 C for 7 min. The amplicons were examined by electrophoresis on 2.0% (w/v)
crystalline cellulose (a chemically defined carbon source), rice
agarose gel.
straw (a typical herbaceous soft biomass), and Japanese cedar (a
DGGE analysis A total of 5 ml of each PCR-amplified 16S rDNA sample was
woody biomass). The diversity of the bacterial community was loaded on to an 8% polyacrylamide gel with TAE buffer (20 mM Tris-acetate,
also monitored during this process by denaturing gradient gel 10 mM sodium acetate, 0.5 mM EDTA, pH 8.0) and a 30e60% linear gradient of
electrophoresis (DGGE) analysis of PCR-amplified 16S rDNA denaturant of urea and formamide (100% denaturant corresponded to 40% (v/v)
fragments. deionized formamide and 7 M urea). Electrophoresis was performed in a Bio-Rad
DCode system (Bio-Rad Laboratories, Inc., CA, USA) at 60 C and 130 V for 5 h.
DGGE Marker III (Nippon Gene Co. Ltd.) was loaded in to lanes at both ends of
each gel. Gels were stained with SYBR Green I (Takara Bio) according to
MATERIALS AND METHODS manufacturer’s instructions and photographed with UV transillumination using a
Gel Doc EZ System (Bio-Rad Laboratories).
Rumen fluid sampling Beef cows (Japanese Shorthorn) were used in this Sequence analysis Prominent DGGE bands were cut from the gel and the gel
study. About 1 L of rumen fluid was anaerobically collected using a stainless steel pieces were crushed in 50 ml of TE buffer (10 mM TriseHCl, 1 mM EDTA, pH 8.0). DNA
oral catheter for cattle (Sanshin Industrial Co. Ltd., Kanagawa, Japan) and was fragments from the DGGE bands were purified using a NucleoSpin Gel and PCR
transferred into a bottle. The bottle was immediately filled with O2-free CO2 gas and Clean-up Kit (Macherey-Nagel Inc., PA, USA). The purified DNA was used as the
was kept warm at 39 C. The experiment was approved by the Animal Care and Use template for PCR amplification as described above only using a 357F primer
Committee at Akita Prefectural University. without a GC clamp. The PCR products were purified using a NucleoSpin Gel and
Continuous cultivation Approximately 1 L of the rumen fluid was diluted PCR Clean-up Kit and were send to Biotechnology Center of Akita Prefectural
with the same volume of artificial saliva containing (per liter) 10.6 g of NaHCO3, University for nucleotide sequencing analysis. The analyzed partial 16S rDNA
0.57 g of KCl, 4.7 g of Na2HPO4$12H2O, 0.12 g of MgSO4$7H2O, 0.04 g of CaCl2$2H2O, sequences were compared with sequences in the GenBank database using the
0.56 g of urea, and 1.0 g of (NH4)2SO4 in a fermentation reactor (the working volume NCBI BLAST search program.
of 2.0 L). The cultivation of ruminal microorganisms was carried out anaerobically by
intermittent ventilation with nitrogen gas produced with a nitrogen gas generator
Model O2B System (Instruments Co., Ltd., Tokyo, Japan) at an incubation tempera-
ture of 39 C. To encourage solideliquid separation in the reactor, the contents were RESULTS
slowly agitated at 30e40 rpm with two four-bladed impellers. Twenty g of
microcrystalline cellulose (Merck KGaA, Darmstadt, Germany), rice straw powder,
or Japanese cedar powder was added to the reactor every 24 h in each Design of the rumen-mimetic bioprocess Pulverized rice
experiment. The powders were prepared by pulverizing rice straw or woody chips straw and Japanese cedar could be separated from culture fluid by
of Japanese cedar (Cryptomeria japonica D. Don) in a dry condition by a vibration sedimentation because they sunk in water. The Japanese cedar
mill using cog-ring media, called a tandem-ring mill (9). The average particle powder was digested by ruminal bacteria, while the sawdust of it
diameter of the powder was 20e50 mm.
During cultivation, the pH of the culture solution was recorded and maintained
was not digested at all. The results show that pulverization of a
above 6.50 via the automatic addition of alkaline artificial saliva (described above) substrate accelerates its digestion by ruminal bacteria. The ruminal
using one channel of a two flow channel peristaltic pump. Simultaneously the same bacteria were continuously cultivated for over 60 days under
volume of culture suspension was withdrawn from the reactor as an effluent using anaerobic conditions and used to digest lignocellulosic biomass to
the other channel of the peristaltic pump. The addition of artificial saliva and the
produce VFAs. VFAs production was monitored with a pH meter,
removal of the same volume of culture suspension were regulated by a pH meter-
controller DJ-1023 (ABLE Co., Tokyo, Japan). The fermentation reactor was anaero- which allowed the digestion activity of the ruminal bacteria to be
bically operated for over 60 days. To analyze microbial community structure in the estimated as the pH value decreased. The composition of the arti-
reactor, 10 ml of the reactor contents was collected before daily feeding and was ficial saliva is fundamentally similar to that of sheep and calf (11)
preserved at 20 C. except for the addition of ammonium sulfate. The optimum
Continuous production of VFAs from cellulose and Japanese cedar Tow concentration of ammonium sulfate in the artificial saliva was
fermentation reactors were operated as described above. Ten g of microcrystalline
cellulose and 20 g of Japanese cedar powder were added to each reactor every 24 h
0.1% (w/v). The supply of ammonium was replenished via the
for 32 days. The amount of produced VFAs in the effluent collected every 24 h was addition of artificial saliva as the pH decreased, a process that
determined and was indicated as integrated value. was controlled by a pH meter-controller. After a few days of the
530 AGEMATU ET AL. J. BIOSCI. BIOENG.,
69.6 12.2, and 21.8 12.9 mmol, respectively (Table 2). Each
digestion was completed within 24 h.
effluent, whereas lactic acid was not produced. A total of Substrate Weight (g) Production (mmol)
180 mmol of VFAs was produced from 20 g of cellulose. The Acetic acid Propionic acid Butyric acid Total VFAsa
carbon yield was 60.6% and was calculated with the following
Cellulose 20 90.3 10.9 83.5 21.9 9.0 4.5 183 29.7
equation: carbon yield (%) ¼ value (mole) of carbon in produced Rice straw 20 37.7 7.7 26.9 5.3 4.9 0.9 69.6 12.2
total VFAs/0.74 (mole, value of carbon in 20 g of cellulose) 100. Japanese cedar 20 8.9 5.3 11.9 7.1 1.0 0.6 21.8 12.9
VFAs were also produced from rice straw and Japanese cedar Values represent means SE (n ¼ 4).
using the same procedure. The amounts of VFAs produced from a
Total VFAs is the combined amount of acetic acid, propionic acid, and butyric
20 g of cellulose, rice straw, and Japanese cedar were 183 29.7, acid.
VOL. 124, 2017 CONTINUOUS VOLATILE FATTY ACID PRODUCTION FROM BIOMASS 531
DISCUSSION
FIG. 4. DGGE profile of bacterial 16S rDNA in the microbial community of the continuous cultivation. The time course (in days) of the cultivation is indicated above each lane. Bands 1
to 9 were selected for sequencing. M: DGGE Maker Z.
TABLE 4. The closest relatives of the bacterial 16S rDNA sequences from the DGGE bands 1e9.
Band No. Accession no. The closest relative (accession no.) Identity Source (growtha) Reference
them. It is also likely that the flocs included all of the ruminal indicated that it makes up approximately 19.7% of the total rumen
bacterial species necessary to convert cellulose and ammonium bacteria population (32). However, the known Prevotella species
into VFAs and microbial protein (cells), and that these bacteria have only account for 2e4% of the total bacterial 16S rRNA gene copies
a symbiotic relationship with each other. For example, S. ruminis, (33). These results suggest that the majority of Prevotella in the
the relative (98%) of band 7, has been shown to metabolize succi- rumen cannot be brought into pure culture. The present study
nate to propionate, while not altering any other energy sources, demonstrates that the bacterium corresponding to band 2 is likely
such as carbohydrates, pyruvate, lactate, dicarboxylic acids, aspar- of the genus Prevotella.
tate, citrate, and trans-aconitate (20), indicating that this organism In conclusions, the pulverization of lignocellulosic biomass is
likely has a symbiotic relationship with other ruminal organisms. essential to the rumen-mimetic bioprocess. The increase in surface
F. succinogenes and P. ruminicola produce succinate as a fermenta- area of substrates is the key factor regulating the rate of cellulose
tion product from pyruvate via malate (4,25,26). However, succi- fermentation because the accessibility of cellulolytic bacteria to the
nate did not accumulate in the reactor. S. ruminis is considered to cellulose of substrates is the rate-limiting step of their digestion.
have a symbiotic relationship with F. succinogenes and P. ruminicola. This study elucidated the effect of the pulverization by using pul-
F. succinogenes, the relative (89%) of band 6, is a cellulolytic verized Japanese cedar as a substrate. It is necessary to further
bacterium that degrades plant cell wall biomass in ruminant ani- develop the pulverization process corresponding to biomass pre-
mals and is among the most rapidly fibrolytic of all mesophilic treatment for the economical production of VFAs. Another impor-
bacteria (27). Digestion of cellulose by this organism requires the tant point is the microbial community structure of ruminal bacteria
attachment of the cells to the cellulose fibers (28,29). Therefore, in the process. It may be possible to increase the digestion rate of
access and attachment to the cellulose is essential during the lignocellulosic biomass by the introduction of a bacterium having a
digestion process for the cellulolytic bacteria. Interestingly, the higher cellulolytic activity to the ruminal microbial community. For
genus Fibrobacter is known to have broad genetic diversity, as this purpose, the overall analysis of the microbial community
highlighted by a previous DNA hybridization and 16S rDNA simi- structure of the flocs has been continuing.
larity analysis (30). Therefore, the bacterium corresponding to band
6 is presumed to be of the genus Fibrobacter. ACKNOWLEDGMENTS
P. ruminicola, the relative (93%) of band 2, contributes to plant
cell wall degradation by acting synergistically with cellulolytic We thank Dr. Yoichiro Shimura (Akita Prefectural University) for
bacteria (31). This organism is relatively abundant in rumen bac- technical advice on PCR-DGGE. Tshis work was supported by a grant
teria, and previous real-time PCR quantification of this genus from JSPS KAKENHI (grant number: 15K14701).
VOL. 124, 2017 CONTINUOUS VOLATILE FATTY ACID PRODUCTION FROM BIOMASS 533
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