Absorber Efficiency %

Absorber Gas Velocity m/s

Absorber Size / area m2
Pressure drop Complete system Pa
Pressure drop Absorber Pa
Liquid-to-Gas Ratio (L/G)
Reaction Tank pH
Solids Retention Time
Reagent Utilization
Reagent consumption TPH
Reagent Size Mesh
Oxidation Fraction
SOX Level mg/Nm3
Dust Emission mg/nm3
Power Consumption kw
Water Consumption M3/hr
Gypsum production TPH
Chloride Content in Gypsum
Gypsum Purity %
Moisture Content %
Cooling tower water m3/hr
Compressed Air Requirement LPS
 Lime Section - 93 %, Caustic Section - 94 %
2.7 m/s max.
16.62 m2
2200
1600
Lime section 128 gal/1000 ft3, Caustic Section 18 gal/1000 ft3
5.5-6.0
> 22 hours

Lime Stone - 2710 kg/hr, Caustic - 150 kg/hr

325
99%
50 mg/Nm3
30 mg/Nm3
320 kW (tentative)
26.48 m3/hr
3340 kg/hr
100 ppm- depending on cake wah waterchloride content
89-92%
20-25%
5.0 M3/hr
40 nm3/hr
 Flue Gas system
Gas Velocity Inlet/Outlet Duct 14-16 m/s
Inlet duct
BY Pass Damper
Inlet Damper 2-2.5 m dia.
Inlet Duct 1.96 m dia.
Booster fan 170000 Am3/hr
1
Inlet Gas composition Measuring Instruments Inlet SO2 and O2 Analysers
Outlet Duct
Outlet Damper 2-2.5 m dia.
Outlet Gas Measuring Instruments SO2 and O2 analyser
Fieled Instrument(Inlet/Outlet Gas Measurement) Inlet and outlet- PT -3 nos, TT-2 nos, TG-1 no
Seal air Fan Common for three dampers- 2 x100%.
Additional Fetchers
Reagent Storage and Preparation system
Reagent type and Quality Parameters
Reagent Lime Stone & Lye Caustic
Reagent Purity % Lime Stone - 70%, Caustic - 47% (lye)
Reagent Particle size 325#
Reagent Consumption TPH Lime Stone - 2710 kg/hr, Caustic - 150 kg/hr
Reagent Storage
Capacity (volume m3) Lime Stone - 55.43 m3, Caustic - 2.64
Capacity Days 1
Venting 1
No of Extraction NA
Fluidizing By NA
Fluidizing capacity NA
Fluidized Air blower Heater NA
2
Slurry flow rate -Magflow meter or powder with Loss in weight measuring
Reagent Flow Measuring by arrangement
Reagent Feed Capacity Lime Stone - 2710 kg/hr, Caustic - 150 kg/hr
Reagent Preparing
No of Lime stone Slurry Tank 1
Lime stone Slurry Tank Size 55.616 m3; 3620 mm dia. X 5430 mm ht. (8 hrs storage)
Lime Stone Slurry Tank Capacity M3/H 6.32 m3/hr
Agitator 1 (3.74 kW)
Agitator Make and MOC CS with rubber lined
Nos Lime Stone Slurry Transfer Pump 1w + 1s
Lime Stone slurry transfer Pump Capacity 10 m3/hr
Drain Pit Capacity (Lime stone Slurry Tank) 0.8 m3
Drain Pit Agitator 1.0 KW
Drain Pit Transfer Pump (Lime stone Slurry Tank) 5.0 M3/hr
Absorber System
Absorber Efficiency Lime Section - 93 %, Caustic Section - 94 %
Gas Velocity In side Absorber m/s 2.7 m/s max.
Gas Distribution Arraignment provided. Shall be detailed during detailed engg.
CS with High Temperatrue Glass Flake Linig considered. Alloy lining for this
Absorber inlet alloy lining scrubber will be too expensive
Additional Tray NA

Absorber Type Lime Absorber - open counter current flow Spray tower, Caustic - Packed Tower
Lime Section - 4600 mm dia. X 23830 mm ht., Caustic Section - 4600 mm dia. X
Absorber Size 7455 mm ht. - (excluding bottom RC tanks)
No of Header , SPRAY / Packing ht. Lime Section -4w + 1s Spray headers, Casutic Section - 1.8 m packing ht.
Header Spacing 1.5 m
No of Nozzle in Each header
Nozzle Type
Top Stage down flow -hollow cone/full cone
Lower Stage twin flow- hollow cone/full cone
No Reagent Recirculation Pump 3w + 1s
3 Recirculation Pump Capacity 850 m3/hr
Packing Type PP Pall rings (30 m3 packing)
Mist Eliminator
Type Chevron
No of stage 2
Reaction Tank
Lime Section - 5900 mm dia. X 7420 mm ht., Caustic Section - 4600 mm dia. X
Size 1000 mm ht.
Capacity m3 Limes Recirculation - 202.672 m3, Caustic Recirculation - 13.45 m3
Pump Centrifugal
Oxidation Type
Oxidation Pump
Reaction Tank Agitator
Impulse Suspension Specification
Emergency Slurry Sump Size
Emergency slurry agitator
Emergency slurry pump
Reaction Tank Discharge
Discharge by
Capacity
forced oxidation -in situ
oxidation blower- PD blower
3 (only in Lime recirculation tank)
Sp- 1.09 to 1.2; 12-18% solids conc, pH-5.5-6.0 normal
160 M3 capacity ( optional-by client)
1 no-vertical ( optional)
1+1 ( optional)
(Integrated part of Absorber, at the bottom of absorber)
Bleed valve
 By Product Gypsum
By product storage capacity not considered
By product Handling not in our scope
By product Dewatering system Vacuum Drum Filter
No of Stage 1
Hydro Cyclone 2
Vacuum System 1
4 Vacuum pump capacity
Cloth Washing Water Tank not considered- direct from client's process water header
Cloth Washing Water Pump not considered- direct from client's process water header
Filtrate water sump 1+1
Filtrate water sump agitator 1 no-vertical
Filter water sump pump NA
waste water hydro cyclone feed Pump separate pump not considered
waste water hydro cyclone not considered.
Process & Waste Water system
Water Tank Capacity 116.512 m3
Water Pump Capacity 30 m3/hr
5 Mist eliminator wash pump 2.5 m3/hr
Waste Water Sump Capacity 18 m3
Waste Water Sump Agitator
Waste Water Sump Pump 20 m3/hr
Lining
Inside absorber butyl rubber lining
Absorber Outlet duct CS rubber lined/ FRP duct
Recirculation Piping FRP/CS Rubber lined
Spray Header FRP/CS Rubber lined
6
Spray Nozzle SiC
Slurry transfer pipeline CS rubber lined/ FRP
Water Pipeline CS
thickness and rubber lining will be part of detailed engg. Typical rubber lining
Note kindly Mention thickness and % of rubber in case of rubber lining will be 4.0 mm to 6mm